George Morris

Azhiyakath House, Kattoor P.O, Kalavoor, Alappuzha Kerala, India. Mob: 00971 502953685(UAE),0091 9846541198(India) E-mail:georgemorris123@gmail.com

Mechanical Engineer having rich experience of above 3years in Oil and Gas construction Objective: Looking for a challenging and demanding position in Engineering in a growth
oriented Mechanical constructing, contracting and consulting organization to render professional skills and add value to organizational growth and objectives.

PROFILE SNAPSHOT
A competent individual with a sound academic record all set to shape a gratifying career in the field of Mechanical Engineering. Adept at keeping engineering coordination experience in Oil & Gas sector having familiar/exposure with EPC environment. Knowledge and experience in International Standards and codes. (ASME, ASTM, API, BS). sheets.

Knowledge in Oil & Gas Pipelines, Piping layout design, Preparation of piping specification Preparation of WPS and ITPS and conducting PQTs and WQTs
Proficiency in Project documentation. Site Experience and Construction supervising skills. Knowledge in Painting & Coating Activities of Pipelines & Piping. Knowledge in Pre commissioning and commissioning activities. Conceptually strong with a logical approach to the work. Quick learner with high levels of adaptability and ability to take initiative. Good communication skills, verbal as well as written coupled with exceptional presentation skills with the ability to perform above expectation.

PROFESSIONAL EXPERIENCES:

At Present: (Dec-11- TILL DATE)

Company : EMCO EDAC (ETA ASCON Group), Abudhabi. Project : Replacement of 10 &16 Gas pipelines GASCO - BAB. EPC : Engineering Maintenance Company, Abudhabi. Owner : Abudhabi Gas Industries Ltd, Abudhabi. Engineering Sub: Tebodin Middle East, UK. Designation : Mechanical Engineer (Inspection) Job Profile : Working as QA/QC Engineer & reporting to Sr.QA/QC Engineer. Project scope : 16 inch pipeline of 2.7kms and piping of 20000 inch dia is the project scope Responsibilities:
Construction Supervision and Inspections of 16 gas pipeline, installation of pig-launcher and pig receiver piping system. The work involving is Fabrication, Installation and Testing of Process Piping and gas pipeline. Ensure that all inspections are performed in accordance with the project requirement, specification, acceptance criteria and international standard. Submission of all final reports to client Day to day monitoring & inspection of fabrication & Erection activity of Piping. Weekly project meeting and report to the Project Manager. Review of piping GA Drawing from P&ID Equipment &specification. Approval of piping isometric spool drawing &MTO.

Preliminary and detailed analysis of pipeline routing,piping layouts,P&IDs,Tie-in, Isometric sketches. Preparation of piping specification class & Valve Datasheets &piping material selection. Review of Piping & Valve Specifications, Construction Scope of Work, Piping Calculations, and Safety Instruction Sheet etc. Co-ordination with Civil/ Structural, Electrical and Instrumentation. Witnessed the Material inspection along with the client Design General Specification. Verifying all fabrication and erection & welding is performed in accordance with the Contract Documents. Well interpretation of drawing and assist to produce quality work. Preparation of piping Test Packs, compiling P&ID, Isometrics and Line List according to piping material ,Test medium, Test pressure and deciding Test limit. Verification of Hydro test packages / Mechanical completion Package / Appraise the Client about the Quality of work with statistics. Review of test packages clearance/ punch listing as per project specification as per system before hydrostatic testing prior to pre-commissioning. Re-routing of piping according to site condition. Review of Piping Plans, Isometric detail drawings, Mechanical-Piping and Instrument Diagrams, Fabrication Drawings, Supports, Walkways, and Valve Operating Platforms detail drawings etc. Verifying the adequacy of the Quality Control Procedure. Checking that inspections and test are carried out and documented in accordance with the approved procedure and quality plans. Documentation/filling of all piping/pipeline inspections records. Witness reinstatement of piping systems after completion of all hydro testing activities Coordinating the Engineering subcontract. Reviewed the supplier's inspection test plans as per ASME Code and project specification. Developing the necessary Inspection Test Plan(ITP) and Method statements to suite Project requirements Conducting PQR, Welders qualification Tests and preparation of PQR records and WQT certificates Witnessed destructive tests for PQR Conducted and Witnessed field joint coating PQT Stage wise inspection before, during and after fabrication Inspection of Onshore Pipe-lay works which include Trenching, Stringing, Field Welding, Field Joint Coating, Lowering and Back-Filling. Verifying that the welders are qualified to the approved project WPS. Checking that only approved electrodes, filler wire, flux and gas are used. Inspection of welds, visual examination and test are carried out and documentation in accordance with ITP for site activities, verifying the inspection record and validating the relevant result Assisting to reduce the welding defects by proper maintenance of qualified welders Review of radiographic films, witnessing UT, MPI, DPT and reviewing the results of the tests Assisting in preparation of site drawings (As Built). Checking heat treatments for PWHT diagrams. Checking the correct measurements of hardness, when required, and the acceptability of the result. Witnessed Hot Tapping work in the Pipelines with all Safety measure Witnessed Horizontal Directional Drilling Inspection of Cold Field Bending Inspection of Shutdown Activities such as cold cutting and tie in works Witnessing Cathodic Protection Activities Witnessed and Supervised Pipeline Pigging Activities Nitrogen Purging Supervision(Pre Commissioning Activities)

Previous Experiences: 2. Amco Constructions

Aug-09 Nov-11

Project : Installation of City Gas Distribution & Cross Country Pipelines for Bhagya Nagar Gas Limited in Vijayawada and Hyderabad, Andhra Pradesh. EPC : Tolani Projects Pvt Limited Client : Bhagyanagar Gas Limited,GAIL Period of Work : June 2009 to November 2011 Position : Site Engineer reporting to Sr.Pipeline Engineer Job Responsibilities: Construction supervision of cross country pipeline and city gas distribution piping. Manpower Arrangement & Planning of Weekly Work. Preparing Weekly Work Report & reporting to Project Manager & Senior Pipeline Engineer Preparation and approval of Method Statement and inspection test plan (ITP). Arranging and conducting WPS, PQR and WQT. Coordinating with third party inspectors and client. Raw material inspection, visual, dimension, verification of correctness, identification and correlation with manufactures test certificates. Preparation and approval of Hydro test package and punch list. To visit the construction site daily to check whether all works, materials, equipment, are in accordance with QA/QC program, Project drawing & specification. Preparing the weld inspection & material traceability certificate & updating the same. Pipeline Quality Control Inspection (fit-up, visual inspection and consumables) for the 12city gas distribution pipeline. Making the NDT request for welded joints. Radiographic film interpretation Witnessing the weld repair inspection (Ultrasonic testing and Dye Penetrant Testing) for 12 city gas distribution piping. Monitoring the site welding activities, to identify any eventual problem related to welding and NDT. Making the Field Joint Request for cleared joints. Witnessing Field joint coating Witnessing the Holyday testing for PE coated pipes. Preparation of Pipe book and requesting the approval for lowering of pipes. Documentation of all the procedures Conversant with ASME Sec II Part A & C, Sec V, ASME Sec IX ,ASME B31.3, API 1104.

DETAILS OF PROJECT EXECUTED IN COLLEGE Project Name: Design and Analysis of the Propellant tank used in a Satellite Launch Vehicle Project Description: This project deals with the design and analysis of a propellant tank of a satellite launch vehicle. Designers have always strived towards achieving the best possible design that is reliable, failsafe, economical and easy to realize. An effort has been made here to design the propellant tank and perform a finite element analysis on the tank to ensure that the stresses are within the design limits. During its service a propellant tank is subjected to internal as well as external loads in the design and analysis internal pressure was taken as the operating load and design and analysis is carried out for internal pressure. The specification and acceptance details of the tank are highlighted. Then modeling of various components of the tank structure was done using AutoCAD and then assembled. The assembled model was then imported to ANSYS FE software in a

compatible format. The imported model was then converted into an axi-symmetric model and then subdivided into areas. These areas are meshed using elements and benchmarked for large displacement analysis of thin shells. The analysis results include deformation pattern and stress plots (hoop, meridonial and Von-Mises). These plots give an important insight into the displacement, stress and strain distribution of the different components of the propellant tank. Stress plots are helpful in comparing the strength of material to access margins on the tank which are calculated using classical design formulae. Launch vehicles are designed with very low margins. The designs margin lied well within the limit and was cleared for realization of the project. TECHNICAL PAPERS PRESENTED Paper Name: Engineering Aspects in Submarines Description: This paper is an effort to look into the engineering aspects of submarines which includes construction details, cruising of submarines, how they are powered, life support aboard a submarine, navigation through the deep ocean and recue of a downed submarine. GOOD KNOWLEDGE IN INTERNATIONAL STANDARDS ASME SEC IX: Welding and Brazing standards. API 1104: Welding of pipelines and Related Facility ASME SEC II: Materials and Welding Consumables ASME SEC V: Non Destructive Examination. ASME SEC VIII: Boiler and Pressure Vessel Code. ASTM Standards ASME B31.3, ASME B31.8, ASME B16.5, API 5L etc. GASCO Specifications BGL Specifications GAIL Specifications

INDUSTRIAL TRAINING AND VISITS Marmagoa Steels Ltd, Curtorim, Goa Kerala Automobiles Limited, Aralamoodu, Thiruvananthapuram Internal Fabrication Facilities of the Materials and Mechanical Entity of the Vikram Sarabhai Space Centre, Thiruvananthapuram Southern Railways Mechanical Branch (Diesel), Ernakulam

EXPERT TALKS ATTENDED Fracture Mechanics By Raghu V Prakash, IIT Madras Research And Product Design By Prof. Job Kuian, IIT Madras

Aerodynamics of Cricket Ball Swing By A.Sameen, IIT Madras Energy For Sustainable Development By Ajit Kumar Kolar, IIT Madras

EDUCATIONAL AND PROFESSIONAL CREDENTIALS

Bachelor of Technology(B-Tech in Mechanical Engineering) from Govt. Engineering

College Barton Hill, Thiruvananthapuram, Kerala (University of Kerala) during (2005- 2009.) with First Class. Plus 2 fromViswadeepthi CMI Public School (CBSE), Kerala (2005) with Distinction. Xth from ST. Marys Residential Central School, Alappuzha, Kerala (2003) with Distinction.

TECHNICAL PROFILE

CSWIP 3.1 Level II Certified Welding Inspector ASNT Level II in 1) Radiography Testing 2) Ultrasonic Testing 3) Magnetic Particle Testing 4) Liquid Penetrate Testing

COMPUTER PROFICIENCY

Adept with the knowledge of:

Knowledge in AUTO CAD tools. Knowledge in Solid Edge Microsoft Office Knowledge of Ansys.

SAFETY COURSES ATTENDED IN GASCO, ABU DHABI, UAE Safety Induction H2S Gasco Permit To Work

PERSONAL DETAILS Father Name Sex Date of Birth Marital Status Passport No Date of Expiry Language Known Driving License : Morris A.V : Male : 27-12-1987 : Single : H8930252 :28-06-2020 : English, Hindi, Malayalam, Tamil, Telugu : India

I hereby declare that the above details furnished by me are true to my knowledge.
Yours faithfully,

(George Morris)