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Acvatix
Actuators SAX.. for valves
Basic Documentation
CE1P4040_01en
16.07.2010
Building Technologies
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16.07.2010
Contents
1
1.1
1.2
Revision history.........................................................................................6
1.3
1.4
1.4.1
1.4.2
1.4.3
1.4.4
1.5
Engineering .............................................................................................8
2.1
2.2
Use............................................................................................................8
2.3
Type summary...........................................................................................9
2.4
Ordering ....................................................................................................9
2.5
2.5.1
2.5.2
Equipment combinations.........................................................................10
Stroke actuators 3-port valves .............................................................10
Stroke actuators 2-port valves ............................................................. 11
2.6
2.6.1
2.6.2
Accessories.............................................................................................12
Electrical accessories .............................................................................12
Mechanical accessories..........................................................................12
2.7
2.7.1
2.7.2
2.8
2.9
2.9.1
2.9.2
Sizing ......................................................................................................14
Parallel operation of actuators ................................................................14
Permissible cable lengths and wire cross-sectional areas .....................14
2.10
Warranty..................................................................................................15
Handling.................................................................................................16
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.2
3.2.1
3.2.2
3.2.3
4.1
3-position control.....................................................................................29
4.2
Modulating control...................................................................................31
4.3
4.3.1
4.3.2
4.4
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16.07.2010
4.5
4.6
Calibration ...............................................................................................35
4.7
Signal priorities........................................................................................36
4.8
4.9
4.10
4.11
4.11.1
4.11.2
4.11.3
4.11.4
4.11.5
4.11.6
Technical data........................................................................................44
6.1
6.2
6.2.1
6.2.2
6.3
6.4
Dimensions..............................................................................................49
Glossary .................................................................................................51
8.1
Symbols...................................................................................................51
8.2
Terms.......................................................................................................51
Index
................................................................................................................52
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1.1
Equipment
Accessories
combinations
3 Handling
Calibration
SAX31.00
SAX81.00
SAX81.03
(mounting)
SAX31.03
SAX61.03
Accessories
1)
Pages 10-11
Page 12
Page 25
Calibration
Pages 29-30
Pages 18-23
Page 31
Accessories
Page 35
Page 42
1)
1)
1)
Note
Pages 29-30
These types of actuator are also available as UL-listed versions (e.g. SAX81.03U)
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1.2
Revision history
Version
1.0
1.3
Date
16.07.2010
Changes
Chapter
-
Page(s)
-
Reference documents
Type of document
Data Sheet
Mounting Instructions
CE Declaration of
Conformity
Environmental Declaration
SAX..
N4501
-
AC 230 V
AC/DC 24 V
1.4
1.4.1
Trademarks
T4501X1
T4501X2
E4501
The table below lists the third-party trademarks used in this document and their
legal owners. The use of trademarks is subject to international and domestic
provisions of the law.
Trademarks
TM
Acvatix
Legal owner
Siemens Switzerland Ltd
All product names listed in the table are registered () or not registered ()
trademarks of the owner listed in the table. We forgo the labeling (e.g. using the
symbols and ) of trademarks for the purposes of legibility based on the
reference in this section.
1.4.2
Copyright
This document may be duplicated and distributed only with the express permission
of Siemens, and may be passed on only to authorized persons or companies with
the required technical knowledge.
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1.4.3
Quality assurance
1.4.4
Before using our products, it is important that you read the documents supplied
with or ordered at the same time as the products (equipment, applications, tools
etc.) carefully and in full.
We assume that persons using our products and documents are authorized and
trained appropriately and have the technical knowledge required to use our
products as intended.
More information on the products and applications is available:
On the intranet (Siemens employees only) at
https://workspace.sbt.siemens.com/content/00001123/default.aspx.
From the Siemens branch office near you www.siemens.com/acvatix or from
your system supplier.
From the support team at headquarters fieldsupport-zug.ch.sbt@siemens.com if
there is no local point of contact.
Siemens assumes no liability to the extent allowed under the law for any losses
resulting from a failure to comply with the aforementioned points or for the improper
compliance of the same.
1.5
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Engineering
2.1
Product description
Components
Page
2.2
Manual adjuster
(with slide switch)
Cable glands
(M20 / M25)
Position indication
41
Status indication
41
Housing cover
Yoke
40
Wiring
(installation)
24
Spare parts
13
Removal /
fitting
18
Coupling
39
Use
SAX..
For use in connection with Siemens 2-port or 3-port valves with 20 mm stroke, as
control or shutoff valves for HVAC plants.
Note
When using the actuators outdoors, weather shield ASK39.1 must be fitted.
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2.3
Product
no.
SAX31.00
SAX31.03
SAX61.03
SAX61.03U
Stock no.
Stroke
Type summary
Pos.
force
S55150-A105
Operating
voltage
AC 230 V
S55150-A106
20 mm
Spr.
ret.
time
800 N
Pos.
time
120 s
3-position
S55150-A100
S55150-A100-A100
Positioning
signal
DC 010 V
DC 420 mA
01000
3-position
30 s
LED
S55150-A102
Position
feedback,
forced
control,
change of
characteristic
S55150-A103
30 s
S55150-A103-A100
2.4
Delivery
Push and
fix
120 s
S55150-A102-A100
Example
Extra
functions
AC/DC 24 V
SAX81.00
SAX81.00U
SAX81.03
SAX81.03U
Manual
adjuster
Ordering
Product no.
SAX81.03
ASZ7.5/1000
Stock no.
S55150-A103
S55845-Z106
Description
Actuator
Potentiometer
Quantity
1
1
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Typical applications
Heating plants
Ventilation and air conditioning
plants
Heat generation
Heat distribution
District heating plants
2.5
Equipment combinations
2.5.1
Actuators
SAX..
Data sheet
N4501
Stroke
Positioning force
20 mm
800 N
SAX..
Valves
PN6
-10150 C
PN10
-10150 C
PN16
-10150 C
PN16
-10150 C
PN16
-25150 C
DN
25
25
40
40
50
50
65
65
80
80
15
25
25
40
40
50
50
65
65
80
80
15
20
40
50
65
80
15
25
k vs [m /h]
1,9 / 3 / 5 / 7,5
2,5 / 4 / 6,3 / 10
12 / 19
16 / 25
31
40
49
63
78
100
2,5 / 4
5 / 7,5
6,3 / 10
12 / 19
16 / 25
31
40
49
63
78
100
1,9 / 2,5 / 3 / 4
5 / 6,3 / 7,5 / 10
12 / 16 / 19 / 25
31 / 40
49 / 63
78 / 100
1,9 / 3
5 / 7,5
VXF41.39..40
40
12 / 19
VXF41.49..50
N4463 VXG41.1301
VXG41.1401
VXG41.15(01)
VXG41.20(01)
VXG41.25(01)
VXG41.32(01)
VXG41.40(01)
VXG41.50(01)
50
15
15
15
20
25
32
40
50
19 / 31
1,6
2,5
4
6,3
10
16
25
40
p s
[kPa]
p max
[kPa]
600
500
300
300
175
175
100
100
1'000
525
300
325
175
175
100
100
1'600
1'550
525
325
175
100
300
175
100
800
500
350
1'600
800
1'550
875
525
300
525
300
1)
.. = k vs value for 0915, 1415, 2325, 2425, 3940, 4950 = insert number instead of k vs
value
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2.5.2
Typical applications
Heating plants
Ventilation and air conditioning
plants
Heat generation
Heat distribution
District heating plants
Actuators
SAX..
Data sheet
N4501
Stroke
Positioning force
20 mm
800 N
SAX..
Valves
PN6
-10150 C
PN10
-10150 C
PN16
-10150 C
PN16
-10150 C
PN16
-25150 C
PN25
-20150 C
DN
25
25
40
40
50
50
65
65
80
80
15
25
25
40
40
50
50
65
65
80
80
15
20
40
50
65
80
k vs [m /h]
1,9 / 3 / 5 / 7,5
2,5 / 4 / 6,3 / 10
12 / 19
16 / 25
31
40
49
63
78
100
2,5 / 4
5 / 7,5
6,3 / 10
12 / 19
16 / 25
31
40
49
63
78
100
1,9 / 2,5 / 3 / 4
5 / 6,3 / 7,5 / 10
12 / 16 / 19 / 25
31 / 40
49 / 63
78 / 100
50
15
15
15
15
20
25
32
40
50
15
15
15
15
15
25
40
19 / 31
0,63 / 1
1,6
2,5
4
6,3
10
16
25
40
0,16 / 0,2 / 0,25
0,32 / 0,4 / 0,5
0,63 / 0,8 / 1
1,25 / 1,6 / 2
2,5 / 3,2 / 4
5 / 6,3 / 8 / 10
12,5 / 16 / 20 / 25
p s
[kPa]
p max
[kPa]
600
500
300
300
175
175
100
100
1'000
525
300
325
175
175
100
100
1'600
1'550
525
325
175
100
175
100
350
300
300
1'600
800
1'550
875
525
300
525
300
2'500
1'600
1'500
500
1'200
400
1)
.. = k vs value for 0915, 1415, 2325, 2425, 3940, 4950 = insert number instead of k vs
value
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2.6
Accessories
2.6.1
Electrical accessories
Auxiliary switch
ASC10.51
Product no.
Stock no.
SAX31..
SAX61..
SAX81..
Potentiometer
1)
ASZ7.5/..
S55845-Z104 (ASZ7.5/135)
S55845-Z105 (ASZ7.5/200)
S55845-Z106 (ASZ7.5/1000)
Max. 2
Max. 1
Max. 1
S55845-Z103
Max. 2
1)
Function module
AZX61.1
Stem heating
element
ASZ6.6
S55845-Z107
S55845-Z108
Max. 1
Max. 1 AZX61.1
-
Max. 1
2.6.2
Mechanical accessories
Product no.
SAX..
2.7
S55845-Z109
Max. 1
Product replacements
Note
2.7.1
SQX..
SQX31..
SQX61..
SQX81..
SQX32..
SQX62..
SQX82..
SQX31.00
SQX31.03
SQX61
SQX61U
SQX81.00
SQX81.00U
SQX81.03
SQX81.03U
SQX32.00
SQX32.03
SQX62
SQX62U
SQX82.00
SQX82.00U
SQX82.03
SQX82.03U
Pos.
time [s]
Pos.
force [N]
150
35
35
35
150
150
35
35
150
35
35
35
150
150
35
35
500
500
500
500
500
500
500
500
700
700
700
700
700
700
700
700
SAX31.00
SAX31.03
SAX61.03
SAX61.03U
SAX81.00
SAX81.00U
SAX81.03
SAX81.03U
SAX31.00
SAX31.03
SAX61.03
SAX61.03U
SAX81.00
SAX81.00U
SAX81.03
SAX81.03U
Pos.
time [s]
Pos.
force [N]
120
30
30
30
120
120
30
30
120
30
30
30
120
120
30
30
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
800
VVF21../VXF21..
VVF31../VXF31..
VVF40../VXF40..
DN1580
VVF41../VXF41..
VVF51..
VVG41../VXG41..
VVF52..
DN1550
DN1540
SQX31.06: Actuator for gas valves. Either replace complete valve-actuator combination or clarify
required positioning time the replace only actuator. Consider if mounting set is required.
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2.7.2
Electrical accessories
For media below 0 C the stem heating element ASZ6.6 keeps the valve free
from freezing.
For this case, do not insulate the actuator bracket and the valve stem, as air
circulation must be ensured!
Do not touch the hot parts without prior protective measures to avoid
burns.
Non-observance of the above may result in accidents and fires!
If an auxiliary switch is required, its switching point should be indicated on the
plant schematic.
Notes
Stroke actuators
ASZ6.5
ASZ7.4
ASC9.4
ASC9.5
SQX..
Stem heater
1 auxiliary switch,
1 potentiometer (1000 )
Double auxiliary switch
Auxiliary switch
SAX..
SQX31..
SQX81..
ASZ6.5
SQX61..
ASZ6.5
SQX32..
SQX82..
ASZ6.5
SQX62..
ASZ6.5
ASZ7.4
ASZ7.4
ASC9.4
ASC9.5
ASC9.4
ASC9.5
2.8
SAX31..
SAX81..
ASZ6.6
ASC10.51 +
ASZ7.5/1000
2x ASC10.51
ASC10.51
SAX61..
ASZ6.6
-
Spare parts
SAX..
8000060843
Screw
(valve stem coupling)
U-bracket
Single components from the spare part sets are not available.
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2.9
Sizing
2.9.1
3-position actuators must have their own specific controller, refer to "Connection
diagrams" (page 48).
SAX61..
2.9.2
Cable lengths and wire cross-sectional areas depend on the following criteria of the
actuators:
Current draw
Permissible voltage drop across the power supply lines
The control accuracy of the modulating actuators can be improved by using 4-wire
connections, thus ensuring that voltage drops on G0 will not distort the positioning
signal.
Note
When determining the cable length and the wire cross-sectional area, adherence to
the permissible operating voltage tolerance at the actuator is of importance, in
addition to the permissible voltage drop of the operating voltage and across the
signal lines (see table below).
Product
no.
SA..31..
SA..61..
Operating voltage
AC 230 V
AC/DC 24 V
SA..81..
Terminal
N, Y1, Y2
G0, G
G0, Y, U
G, Y1, Y2
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The following diagram can be used to determine the cable lengths and wire crosssectional areas.
Cable length L
L/P-diagram for
AC/DC 24 V
Power Consumption P
Permissible cable length L as a function of power P and cross-sectional area of wire as a parameter
Note
2% of AC 230 V
L = 46
4% of AC 24 V
L=
1% of DC 10 V
L=
AC/DC 24 V
A
L
P
I(DC)
1313 A
P
1313 A
P
5.47 A
I (DC)
[m]
[m]
[m]
2.10
Warranty
The engineering data specified in chapter "Equipment combinations" (page 10) are
only guaranteed in connection with the Siemens valves listed.
Note
When using the actuators in connection with valves of other manufacture, correct
functioning must be ensured by the user, and Siemens will assume no
responsibility.
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Handling
3.1
3.1.1
Mounting positions
Indoor use
Outdoor use
1)
1)
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3.1.2
10 mm
10 mm
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3.1.3
Special notes on
mounting
Accessories
Before fitting the accessory items shown below, the following steps must be
performed:
1.
Actuator is mechanically connected to a Siemens valve.
2.
Observe compatibility and choice of combinations. Refer to "Accessories"
(page 12).
3.
Disconnect actuator from power. Attention if AC 230 V connected danger
of life!
4.
Only required with actuators without fail safe function: Using the manual
adjuster, drive the actuators stem to the fully retracted position and fix the
coupling. See "Manual operation" and "Fixing the position" (page 40).
5.
When mounting two different accessories watch out for correct plug-in space
A or B (see below).
6.
To fit an auxiliary switch, potentiometer or function module, the housing cover
must be removed.
PZ 2
No.: 4
Potentiometer ASZ7.5.., or
LED
DIL switches
Calibration slot
Connection terminals
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Potentiometer
ASZ7.5..
Scope of delivery
1 screw
1 potentiometer ASZ7.5..
2 screw covers
1 pc.
No.: 1
5
Turn to 0%
No.: 2
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Function module
AZX61.1
Nr.: 3
Plug-in space B
Auxiliary switch
ASC10.51
Scope of delivery
1 screw
2 screw covers
1 pc.
Plug-in space A
No.: 1
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No.:1
7
Plug-in space B
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No.: 1
No.: 1
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Scope of delivery
1 screw
1 pc. M4 x 30 incl. nut
When fitting the stem heating element, stroke actuator and valve must be
assembled. The stem heating element is powered separately.
First, observe "Special notes on mounting" (page 18).
10 mm
14 mm
Weather shield
ASK39.1
8 mm
Notes
To protect the actuator when used outdoors, the weather shield must always be
fitted.
If fitted several times, 2 UV-proof cable ties (800 x 4 mm) must be used.
The manual adjuster can not be used when the weather shield is mounted.
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3.1.4
Wiring (installation)
EU: M20
US:
Standard
EU: M25
US:
Ground cable
for outdoor
installation
EU: M20
US:
Connection
actuator
Connection
accessories
No.: 4
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Auxiliary switch
ASC10.51
No.: 4
and
Potentiometer
ASZ7.5..
Mechanically
3.2
3.2.1
Before making the function check, the following preconditions must be satisfied:
"Environmental conditions" specified in chapter "Technical data" (page 44)
Actuator is mechanically connected to a Siemens valve
Turning in
clockwise direction
Turning in counterclockwise direction
Stroke
actuator
Actuators
stem
extends
Actuators
stem retracts
Control path
valve AAB
Bypass valve
B AB
Opening
Closing
Closing
Opening
Notes
Ensure that the actuators and valves stem are securely connected in all
positions.
If the actuator is forced to travel beyond its end positions, overload protection
responds.
Observe information given in chapter "Acting direction and flow characteristic"
on page 35.
Electrically
Before making the function check, the following preconditions must be satisfied:
"Environmental conditions" specified in chapter "Technical data" (page 44).
Actuator is mechanically connected to a Siemens valve.
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SAX61..
Calibration is required with modulating actuators and before the function check.
General notes on
calibration
Bridge contact
Make the function check for modulating actuators after Calibration with a point test
according to the following table:
Connection terminals
Y
Y
6V
13.6 mA
5V
12 mA
Z connected to G
Z connected to G0
Actuators stem
extends (60%)
Actuators stem
retracts (50%)
Actuators stem
extends
Actuators stem
retracts
Control path
valve AAB
Bypass valve
B AB
Position
feedback U
Opening
Closing
6V
Closing
Opening
5V
Opening
Closing
10 V
Closing
Opening
0V
Make the function check for 3-position actuators according to the following table:
Connection terminals
Voltage at Y1
Voltage at Y2
No voltage at Y1 and Y2
Notes
Stroke actuator
Stroke actuator
Actuators stem
extends
Actuators stem
retracts
Actuators stem
maintains the position
Control path
valve AAB
Bypass valve
B AB
Opening
Closing
Closing
Opening
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Auxiliary switch
ASC10.51
Make the function check for mounted auxiliary switches according to the following
table:
Connection terminals
Voltage at Y2
Y=0V
No voltage at Y1
und Y2
Y=0V
Voltage at Y1 for
desired valve
position % + 2% x
positioning time
Example:
SAX31.00 = 27%
x 120 sec = 32.5
sec
Valve
position
% + 2%
Y = 2.7 V
Potentiometer ASZ7.5
Stroke actuator
Terminal S1 S3
Terminal S1 S2
Actuators stem
retracts (until end
position is
reached)
Actuators stem
maintains the
position
Actuators stem
extends to
desired position
(27%)
Actuators stem
maintains the
position
Make the function check for mounted potentiometer according to the following table
(Example values for ASZ7.5/1000):
Connection terminals
Voltage at Y2
No voltage at Y1 und Y2
Stroke actuator
Actuators stem
retracts (until end
position is
reached)
Actuators stem
maintains the
position
Actuators stem
extends to
desired position
(75%)
Actuators stem
maintains the
position
Actuators stem
retracts to desired
position (65%)
Actuators stem
maintains the
position
Terminal P1 P2
Terminal P2 P3
<1
> 996
~ 560
~ 436
~ 485
~ 511
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3.2.2
Maintenance
3.2.3
Disposal
The products contain electrical and electronic components and must not be
disposed of together with domestic waste. This applies in particular to the printed
circuit board.
Legislation may demand special handling of certain components, or it may be
sensible from an ecological point of view.
Observe all local and currently valid legislation.
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4.1
3-position control
A/D conversion
Identification of seat
Control
Control of direction
functions
Motor control
Manual adjustment
Brushless DC motor
Gear train
Manual adjuster
Positioning
signal
Voltage at Y1
Voltage at Y2
No voltage at
Y1 and Y2
Note
Stroke actuator
Control path
valve AAB
Opening
Closing
Bypass valve
B AB
Closing
Opening
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The specified positioning times refer to the respective nominal stroke. The resulting
effective strokes vary, depending on the type of valve, resulting in shorter or longer
actuator positioning times.
Stroke of vlave-actuator combination [mm]
Notes
Deviations occur
after several positioning signals Y1 and Y2 in the same direction since the stroke
movement starts with a delay of 50 ms.
when positioning signals Y1 and Y2 are active for less than 50 ms since the
stroke movement cannot be made in that case.
Calculated position
Actual position
C
Positioning
time [ms]
Y1
Y2
Positioning signals
(power applied)
No power applied
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4.2
Modulating control
Calibration slot
LED (2 colors)
DIL switches
Function module
A/D conversion
Power supply
Changeover of characteristic
Positioning signal
Identification of seat
Position control
Motor control
7
Control
functions
Calibration
Forced control
Characteristics function
Manual adjustment
Brushless DC motor
Gear train
Manual adjuster
Positioning
signal
Signal Y
increasing
Signal Y
decreasing
Signal Y
constant
Notes
Stroke actuator
Bypass valve
B AB
Opening
Closing
Closing
Opening
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4.3
DIL switches
Acting direction
OFF
ON
1)
1)
1)
Sequence control
Direct
Reverse
4.3.1
DIL switches
ON
1)
HEX switches
1)
LO
UP
UP
UP
UP
UP
Notes
D
C
D
E
F
E
C
D
E
F
F
B
C
D
E
F
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Examples
Legend diagram
A
B
C
H
4.3.2
Positioning signal
Position LO
range
DC 210 V
2
DC 05 V
0
DC 1217 V
C
Stroke
Acting direction: Direct (A, B, C)
Acting direction: Reverse (A', B', C')
6
3
3
DIL switches
OFF
1)
Position
feedback U
DC 010 V
DC 010 V
DC 010 V
Position UP
1)
Direct
ON
1)
Reverse
With valves whose stem is extended in the fully closed position, "direct acting"
means that the valve is fully closed when positioning signal Y = 0 V. This applies
to all Siemens valves according to "Equipment combinations" (page 10).
With valves whose stem is retracted in the fully closed position, "direct acting"
means that the valve is fully open when positioning signal Y = 0 V.
Direct acting
Reverse acting
Positioning signal Y:
DC 010 V
420 mA
0...1000
Y
V
Positioning signal
Volumendurchfluss
Acting direction: Direct
Acting direction: Reverse
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4.4
DIL switches
Positioning signal
"Y"
OFF
ON
1)
1)
Position
feedback "U"
Flow characteristic
DC 010 V
DC 010 V
log =
equalpercentage
DC 420 mA
DC 010 V
lin =
linear
Flow characteristic
Valve
Totally
log
lin
Y
H
V
Positioning signal
Stroke
Volumetric flow
Acting direction: Direct
Acting direction: Reverse
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4.5
The selection of changeover of acting direction and characteristic with the DIL
switches depends on the type of actuator and the associated type of valve (valve
characteristic, push to open, pull to open).
When the positioning signal increases (DC 010 V, DC 420 mA), the objective
is to have the valves volumetric flow V rising, but to fully open the valve, V = 100%
(NO = normally open), or to fully close it, V = 0% (NC = normally closed) in the
event of a power failure.
DIL
switches
Acting
direction
Flow
characteristic
Direct
Linear
No power applied
4.6
Reverse
Equalpercentage
Linear
Equalpercentage
Calibration
Observe status indication (LED) during and after calibration (page 41).
If the actuator does not detect the second end position within an appropriate
stroke range (max. 25 mm), the first end stop will be adopted and the actuator
operates with a working range of 20 mm.
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4.7
Signal priorities
The actuators are controlled via different interlinked positioning signal paths
(positioning signal Y, forced control input Z, manual adjuster). The signal paths
are assigned the following priorities (1 = highest priority, 4 = lowest priority):
Priority
1
2
3
Examples
Description
The manual adjuster always has priority 1, thus overriding all signals active at
Z or Y, independent of whether or not power is applied.
Only SA..61..: As soon as a valid positioning signal is active at input Z, the
position is determined via positioning signal Z (forced control). Prerequisite:
The manual adjuster is not used.
The position is determined via positioning signal Y. The manual adjuster is
not used and on Z there is no active signal.
Forced
control (Z)
Manual adjuster
Positioning
signal (Y)
Z
Y
Stroke actuator
Automatic mode
Not connected
5V
Automatic mode
3V
Automatic mode
G0
3V
8V
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4.8
The actuators feature force-dependent valve seat detection. After calibration, the
exact valve stroke is filed in the actuators memory. When the actuator reaches the
respective end of stroke, it does not hit the valves seat at full speed, but stops for 5
seconds at about 1% before the stored position is reached. If the positioning signal
stays at 0% or 100%, the actuator travels to the calculated end position at reduced
positioning speed and builds up the required nominal force.
This function extends the actuators service life since the dynamic forces are
reduced when approaching the valve seat and there will be less strain on the gear
train.
In addition, the actuators oscillations in the case of instable control are
suppressed.
If no force is built up in the calculated end position (e.g. in the event of temperature
effects for instance), the actuator continues to operate at a reduced positioning
speed until the nominal positioning force is restored. This ensures that the valve
always fully closes.
After a power failure, valve seat identification is not active the actuators without
fail safe function define their stroke position on power resoration to be at 50%.
From now on, the actuator follows the positioning signal.
When the valve plug reaches its seat for the first time, the actuator readjusts its
stroke model.
Example
The supposed position is 50%, Y = 2 V, the actuator travels 30% of the stored
valve stroke in the direction of "Actuators stem retracted".
If the actuator reaches the seat within this 30% travel, it interprets the position as
"Valve fully closed" and shifts the position of the valves stroke accordingly without
changing the extent of travel.
From now on, the actuator follows the changed valve stroke position.
This means: New position 0%, Y = 2 V, actuator travels 20% of the stored valve
stroke in the direction "Actuators stem extended".
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4.9
The actuator detects when the valve is clogged and adjusts its operational behavior
accordingly to prevent damage to itself or the valve.
If the actuator hits an obstacle within the calibrated stroke and is not able to
overcome it with its nominal positioning force, it stores the position at which the
obstacle was hit. Depending on the direction of travel, as
"Lower limit of valve clogging", if the clogging was detected when
traveling in the direction of "Actuators stem retracting".
"Upper limit of valve clogging", if the clogging was detected when
traveling in the direction of "Actuators stem extending".
Now, the status LED blinks green and the actuator only follows the positioning
signal between the positions "Actuators stem retracted" and "Upper limit of valve
clogging" or "Actuators stem extended" and "Lower limit of valve clogging".
After detection of clogging, 3 attempts are made to overcome clogging by traveling
about 15% in the opposite direction and then trying again to overcome the position
of clogging. If the attempts made are unsuccessful, the actuator continues to follow
the positioning signal within the restricted range only and the LED continues to
blink green (refer to "Indicators" on page 41).
4.10
SAX61.. only
Forced control Z
Fully open
Fully closed
Overriding
positioning signal Y
by 01000
Transmission
Connections
No function
Equal-percentage or
linear characteristic
Contact Z not
connected,
valve follows
positioning signal Y
Note
Contact Z is
connected directly to
G,
positiong signal Y has
no impact
Contact Z is
connected directly to
G0,
positiong signal Y
has no impact
Equal-percentage or
linear characteristic
Contact Z is
connected to M via
resistor R,
starting point at 50 ,
end point at 900 ,
positioning signal Y
has no impact
The operating modes "Z" shown are based on factory setting "direct acting" and a
"push to open" valve.
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Function principle
4.11
4.11.1
Transmission of power
Incoming positioning signals are translated to positioning commands for the motor.
A gear train transmits the motors positioning steps to the output stage (valve
coupling). Attached to the gear train are the electrical and mechanical accessory
items and the manual adjuster.
Actuators stem retracted /
valve fully closed
4.11.2
Coupling
The stem coupling (1) and neck coupling (2) ensures full backward compatibility with all types of
Siemens large-stroke valves produced since 1975.
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4.11.3
Manual adjuster
Automatic
When the motor drives the manual adjuster turns. Thus in automatic mode, the manual adjuster is
used for indication of travel. If the manual adjuster is held firm in this mode, there is no transmission
of power to the gear train.
Manual operation
When pushing the manual adjuster down (1), it engages and the actuator can be manually operated.
When turning the manual adjuster in clockwise / counterclockwise direction (2), the actuators stem
retracts / extends.
An overload protection prevents damage to the manual adjuster.
Upon actuation and locking the slide switch, the manual adjuster remains engaged.
When in this mode, do not turn the manual adjuster.
When resetting the slide switch, the manual adjuster returns to automatic mode.
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4.11.4
Indicators
A
Indication of travel
Scale
Position indication
Indicator
Operational status
indication
In Automatic mode, the manual adjuster serves for the indication of travel. See
"Automatic" (page 40).
Position indication
Position indication is on 2 opposite sides. When turning the manual adjuster, the
indicator moves in the same direction.
The scale indicates the stroke. When reaching the stops, the valve is either fully
open or fully closed.
Housing cover fitted
The status indication informs about the operational state of the actuator.
LED
Green
Red
Off
Indication
Operating state
Remarks, troubleshooting
On
Automatic mode
Normal operation
In manual mode
On
Calibration error
Blinking
Off
Blinking
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4.11.5
Auxiliary switch
ASC10.51
Electrical accessories
Application example:
Potentiometer
ASZ7.5/..
Flow characteristic
The end values of the potentiometers refer to the maximum stroke / maximum
angular rotation of the actuators. For this reason, the resulting values in operation
deviate, depending on the type of valve used in combination with the actuator. The
potentiometer's starting point can be very accurately adjusted during installation
(refer page 19).
ASZ7.5/135
101 Ohm at nominal stroke
ASZ7.5/200
149 Ohm at nominal stroke
ASZ7.5/1000
746 Ohmat nominal stroke
SAX..
When using an auxiliary switch, position feedback can trigger an automatic stop of
the circulating pump in the end position "Fully closed".
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Function module
AZX61.1
Stem heating element ASZ6.6 prevents the formation of ice on the stem when
medium temperaturs drop below 0 C. It is suited for universal use with valves
having a stem or spindle diameter of 10 or 14 mm.
The stem heating element heats up to 120 C.
4.11.6
Weather shield
ASK39.1
Mechanical accessories
Weather shield ASK39.1 protects the actuator when installed outdoors. This does
not lead to a change of IP class (IP54).
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Technical data
SAX..
Power supply
Function data
Signal inputs
Parallel operation
Forced control
Operating voltage
SAX31..
SAX61..
SAX81..
Frequency
Fusing of supply lines
Power consumption at 50 Hz
SAX31.00
Stem retracts / extends
SAX31.03
Stem retracts / extends
SAX61.03..
Stem retracts / extends
SAX81.00..
Stem retracts / extends
SAX81.03..
Stem retracts / extends
Positioning times (with the specified nominal stroke)
The positioning time can vary, depending on the type
of valve -> refer chapter "Type summary" (page 9)
SAX31.00, SAX81.00..
SAX31.03, SAX61.03.., SAX81.03..
Positioning force
Nominal stroke
Permissible medium temperature (valve fitted)
Positioning signal Y
SAX31.., SAX81..
SAX31..
Voltage
SAX81..
Voltage
SAX61.. (DC 0...10 V) Current draw
Input impedance
SAX61.. (DC 4...20 mA) Current draw
Input impedance
SAX61..
Positioning signal Z
SAX61..
R = 01000
Z connected to G
Z connected to G0
Voltage
Position feedback
Position feedback U
Connecting cable
Current draw
SAX61..
Load impedance
Load
SAX..
SAX..U
Degree of protection
Environmental conditions
Standards
AC 230 V 15%
AC 24 V 20% / DC 24 V + 20% / -15%
AC 24 V 20% / DC 24 V + 20 % / -15%
4565Hz
Max. 10 A slow
3.5 VA / 2 W
8 VA / 3.5 W
8 VA / 3.75 W
3.5 VA / 2.25 W
8 VA / 3.75 W
120 s
30 s
800 N
20 mm
-25150 C
3-position
AC 230 V 15%
AC 24 V 20 % / DC 24 V + 20 % / -15%
0.1 mA
100 k
DC 4...20 mA 1%
500
10 (depending on controler output)
R = 01000 , G, G0
Stroke proportional to R
1)
Max. stroke 100%
1)
Min. stroke 0%
Max. AC 24 V 20%
Max. DC 24 V + 20% / -15%
0.1 mA
DC 0...10 V 1%
>10 k res.
Max. 1 mA
2
2)
0.131.5 mm , AWG 2416
EU: 2 entries 20.5 mm (for M20)
1 entry 25.5 mm (for M25)
US: 3 entries 21.5 mm for tube
connection
3)
IP54 as per EN 60529
As per EN 60730
II
III
III
IEC 60721-3-3
Class 3K5
Indoors (weather-protected)
-555 C
-1555 C
595% r.h.
IEC 60721-3-2
Class 2K3
-2570 C
<95% r.h.
IEC 60721-3-1
-1555 C
595% r.h.
150 C
2004/108/EC
4)
EN 61000-6-2:[2005] Industrial
EN 61000-6-3:[2007] Residential
EN 60730-1
2006/95/EC
N 474
-
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SAX..
AC/DC 24 V UL 873
ISO 14001 (environment)
ISO 9001 (quality)
SN 36350 (environment-compatible products)
RL 2002/95/EG (RoHS)
Standards
Environmental compatibility
Dimensions
Accessories
Potentiometer ASZ7.5/135
Voltage
Current rating
Potentiometer ASZ7.5/200
Voltage
Current rating
Potentiometer ASZ7.5/1000
Voltage
Current rating
Switching capacity
1)
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6.1
Internal diagrams
SAX31..
A
Accessories
and / or
B
1x ASC10.51
1x ASC10.51
or 1 x ASZ7.5/..
SAX61..
A
Accessories
and / or
1x ASC10.51
SAX81..
A
1x ASC10.51
Accessories
and / or
B
1x ASC10.51
1x ASC10.51
or 1 x ASZ7.5/..
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SAX31..
6.2
Connection terminals
6.2.1
Actuators
AC 230 V, 3-position
Sytem neutral (SN)
Positioning signal (actuators stem extends)
Positioning signal (actuators stem retracts)
SAX61..
SAX81..
AC/DC 24 V, 3-position
Sytem potential (SP)
Positioning signal (actuators stem extends)
Positioning signal (actuators stem retracts)
6.2.2
Auxiliary switch
ASC10.51
Electrical accessories
Potentiometer
ASZ7.5/..
AC 24 V / 30 W
Sytem neutral (SN) (red)
System potential (SP) (black)
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6.3
Connection diagrams
SAX31..
A
L
N
N1
Y1, Y2
Actuator
Phase
Neutral
Controller
Positioning signals
SAX61..
A
F2
F3
F4
M
N1
SN
SP
U
Y
Z
Actuator
Frost protection thermostat; terminals:
1 2 frost hazard / sensor is interrupted (thermostat closes with frost)
1 3 normal operation
Temperature detector
Frost protection monitor with 01000 signal output, does NOT support
QAF21.. or QAF61..
Measuring neutral
Controler
System neutral
System potential AC/DC 24 V
Position feedback
Position signal
Positioning signal forced control
SAX81..
A
N1
SN
SP
Y1, Y2
Actuator
controller
System neutral
System potential AC/DC 24 V
Positioning signals
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6.4
Dimensions
Product no.
SAX..(U )
242
124
150
68
82
80
With ASK39.1
+25
154
300
200
100
1)
C1
C2
100
100
200
Dimensions in mm
1)
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Revision numbers
Product no.
SAX31.00
SAX31.03
SAX61.03..
SAX81.00..
SAX81.03..
..A
..A
..A
..A
..A
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Glossary
8.1
Symbols
8.2
Terms
DIL switches
A DIL switch shows the switching choices in the form of a place value system (dual
in line) in relation to basis 2 (on and off).
DN
The fail safe function ensures that the actuator is driven to a defined end position
also in the event of a power failure. In normal situations, dampers are shut or
valves closed, thus cutting off the medium flow.
Forced control
Forced control serves for overriding automatic mode and is implemented in the
control structure.
HEX switches
A HEX switch shows the switching choices in the form of a place value system
(hexadecimal system) in relation to basis 16 (09 and AF).
kPa
k vs
Nominal flow rate: Nominal flow rate of cold water (530 C) through the fully
open valve (H 100 ) at a differential pressure of 100 kPa (1 bar).
LED
PN
Position feedback
p max
Maximum permissible differential pressure across the valve's control path, valid for
the entire actuating range of the motorized valve.
p s
Maximum permissible differential pressure at which the motorized valve will close
securely against the pressure (close off pressure).
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Index
3-position control................................................ 29
A/D conversion................................................ 29, 31
About this documentation ................................... 5
Accessories................................................... 12, 45
Electrical accessories..................................... 12
Mechanical accessories ................................. 12
Acting direction ............................................... 33, 35
Auxiliary switch ASC10.51 ..12, 18, 20, 25, 27, 42,
45, 46, 47
Before you start .................................................... 6
Brushless DC motor........................................ 29, 31
Cable entries......................................................... 44
Cable glands ..................................................... 8, 24
cable lengths ....................................................... 14
Calibration ............................................... 25, 31, 35
Calibration slot ................................................ 18, 31
Change of characteristic ......................................... 9
Changeover of acting direction......................... 33
Changeover of characteristic ................................ 31
Characteristics function ........................................ 31
Commissioning ................................................... 25
Connecting cable .................................................. 44
Connection diagrams ................................... 46, 48
Connection terminals ...................................... 18, 47
3-position........................................................... 47
Actuators.......................................................... 47
Auxiliary switch ASC10.51 ............................. 47
Electrical accessories..................................... 47
Modulating......................................................... 47
Potentiometer ASZ7.5.. ................................... 47
Stem heating element ASZ6.6 ........................ 47
Contents ................................................................ 3
Control ................................................................. 29
Control functions ................................................... 29
Control functoins ................................................... 31
Control of direction................................................ 29
Copyright ............................................................... 6
Coupling............................................................ 8, 39
Cross-sectional area of wire ................................. 15
cross-sectional areas ......................................... 14
Degree of protection ............................................. 44
Delivery ................................................................... 9
Detection of foreign bodies ............................. 31, 38
Detection of valve seat ......................................... 37
Deviations ............................................................. 30
DIL switches........................................ 18, 31, 32, 33
Dimensions ..................................................... 45, 49
Direct acting .................................................... 33, 35
Disposal ............................................................... 28
DN................................................................... 10, 11
Document use ....................................................... 7
Electrical accessories........................................ 42
Electrical planners .................................................. 7
Engineering........................................................... 8
Environmental compatibility.................................. 45
Environmental conditions ..................................... 44
Equipment combinations .................................. 10
2-port valves.....................................................11
3-port valves.................................................... 10
Extra functions........................................................ 9
Flow characteristic.................................... 34, 35, 42
Equal-percentage........................................ 34, 35
Linear .......................................................... 34, 35
Flow characteristic selection ............................ 34
Force ....................................Refer Positioning force
Forced control....................................... 9, 31, 38, 44
Formulas for wire lengths ................................. 15
Function check ................................................... 25
Function data........................................................ 44
Function module AZX61.1 ... 12, 18, 20, 31, 32, 43
Function principle .............................................. 39
Functions ............................................................ 29
Gear train........................................................ 29, 31
Glossary .............................................................. 51
Handling .............................................................. 16
HEX switches ...................................................... 32
Housing cover......................................................... 8
HVAC plants ........................................................... 7
Identification of seat ....................................... 29, 31
Indicators ............................................................ 41
LED ................................................................... 41
Operational status indication ........................ 41
Position indication.......................................... 41
Status indication ............................................. 41
Indoor use............................................................. 16
Installation .................................................. 8, 16, 24
Interior view .......................................................... 18
Internal diagrams................................................ 46
k vs ....................................................................10, 11
L/P-diagram......................................................... 15
LED....................................................... 9, 18, 31, 41
Maintenance........................................................ 28
Manual adjuster ................................ 8, 9, 29, 31, 40
Automatic ........................................................ 40
Disengaging the fixing ................................... 40
Fixing the coupling ......................................... 40
Manual operation ............................................ 40
Manual adjustment ......................................... 29, 31
Mechanical accessories .................................... 43
Modulating control ............................................. 31
Motor control................................................... 29, 31
Mounting ............................................................. 16
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Accessories ....................................................... 18
Auxiliary switch ASC10.51 ............................. 20
Fitting actuators to seat valves ..................... 17
Function module AZX61.1 .............................. 20
Mounting positions ......................................... 16
Potentiometer ASZ7.5.. ................................... 19
Stem heating element ASZ6.6 ........................ 23
Weather shield ASK39.1 ................................. 23
Navigation ............................................................. 5
Norms ................................................................... 44
Operating voltage ........................................... 15, 44
Opertaing voltage ................................................... 9
Ordering................................................................. 9
Outdoor use .......................................................... 16
Parallel operation.................................................. 44
Parallel operation of actuators.......................... 14
Permissible voltage drop ...................................... 15
Permissible wire length......................................... 15
Plug-in space A......................................... 18, 19, 20
Plug-in space B......................................... 18, 20, 21
PN ................................................................... 10, 11
Position control ..................................................... 31
Position feedback ....................................... 9, 34, 44
Position indication................................................... 8
Positioning force ................................... 9, 10, 11, 12
Positioning signal.............................................. 9, 31
Positioning signal (Z) ............... Refer Forced control
Positioning signal selection .............................. 34
Positioning time ................................................ 9, 12
Positioning times stroke model............................. 30
Potentiometer ASZ7.5.. . 12, 18, 19, 25, 27, 42, 45,
46, 47
Power consumption .............................................. 15
Power supply .................................................. 31, 44
Power transmission ................................................ 8
Product description.............................................. 8
Product replacements
Electrical accessories........................................ 13
Stroke actuators SQX.. to SAX.. .................... 12
Product replacements ........................................ 12
Quality assurance................................................. 7
Quick access......................................................... 5
Reference documents .......................................... 6
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Siemens Schweiz AG
Building Technologies Group
International Headquarters
Gubelstrasse 22
CH-6301 Zug
Tel. +41 41-724 24 24
Fax +41 41-724 35 22
www.siemens.com/sbt