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This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

IndianOil

TECHNICAL SPECIFICATION

TECHNICAL SPECIFICATION FOR VESSELS

REFINERIES DIVISION

FOR

INDIAN OIL CORPORATION LIMITED

VESSELS

IOCL/R/ML/VESSELS/2006 - REV 0

Page 1 of 6

INDIAN OIL CORPORATION LIMITED

IndianOil

REFINERIES DIVISION

1.0 1.1
This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

References: Design codes The following codes in their latest edition shall form basis for design, manufacture, testing and acceptance of equipment A) ASME Boiler & pressure vessel code Sec. VIII Div. 1 B) ASME Boiler & pressure vessel code Sec.IX C) Indian boiler regulations - IBR wherever applicable

1.2

Material codes Material supplied by the fabricator shall be inspected and accepted in accordance with relevant provisions of ASME boiler & pressure vessel code section II or as specified in their latest edition or IBR as per applicability.

2.0

Rolling and dishing of plates A) Rolling: Rolling of plates shall be in the longitudinal direction of plates. This direction shall be clearly marked on the plates. Rerolling of plates after welding is not allowed. Dishing: Head shall be formed / pressed as a single piece. Head profiles shall be exactly as per dimensions of drawing. All C S heads shall be heat treated after forming as per requirement of code. However, in case, hot forming is carried out inside the normalizing range, no stress relieving is necessary. Deep dished ends shall be torispherical as per IS4049 Table 1 or 2:1 Ellipsoidal type.

B)

3.0

Staggering of Weld Seams Longitudinal weld seams shall be staggered with a minimum circumferential distance between the centre of welds of 5 times of thickness of thicker plate. Weld seams shall be so located as to avoid fouling with connections and external attachments.

4.0 4.1

Inspection & testing: All vessels shall be authorized inspector. offered for inspection to Purchaser or his

4.2

Inspector shall have free access to all Workshops of contractor or subcontractors. Inspection shall be carried out both during Fabrication and before delivery and also for sub-ordered materials. Inspection shall be at all stages of fabrication including but not limited to following:
TECHNICAL SPECIFICATION FOR VESSELS IOCL/R/ML/VESSELS/2006 - REV 0 Page 2 of 6

4.3

INDIAN OIL CORPORATION LIMITED

IndianOil

REFINERIES DIVISION

This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

A) B) C) D) E) F) G) H) I) J) 5.0

Raw material identification Edge preparation for welding including Visual check for laminations. Alignment of longitudinal weld seams Root pass clearing before welding Rolling tolerances on individual sections Alignment of sections Nozzle setting Dimensional check Radiographic / DP / MP examination Any other as per requirement of inspector

Post weld heat treatment: Post weld heat treatment of the vessel shall be as per relevant code.

6.0

Radiography: The extent of radiography shall be as specified on specification sheet. A) When spot radiography is specified, the following requirement shall supplement the requirements specified in ASME SEC -VIII Div. 1.

The extent of radiography shall be limited to 10% of total weld length inclusive of all "T" joints, weld start points and longitudinal and circumferential weld seams. Length of each radiograph shall be 250mm, all "T joints must be radiographed and at least one shot must be taken on each longitudinal & circumferential seam. For welds subjected to either full or spot radiography, imperfections permitted in ASME code SEC - VIII clauses UW-51 & UW- 52 will not be acceptable. B) 7.0 All A.S. surfaces shall be 100% radiographed.

Hydrostatic & other tests: These tests shall be witnessed by Owners Representative/ Third Party Inspection (TPI) agency. Test pressure shall be maintained for at least 60 minutes. The vessel shall be dried by hot compressed air after hydrotest.

8.0

Shop painting AS/ CS surfaces other than flange faces & other machined surfaces shall be given two coats of heat resistant primer of 50 microns DFT after surface preparation. Total DFT shall be 100 microns.
IOCL/R/ML/VESSELS/2006 - REV 0 Page 3 of 6

TECHNICAL SPECIFICATION FOR VESSELS

INDIAN OIL CORPORATION LIMITED

IndianOil

REFINERIES DIVISION

9.0
This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

Knuckle and crown radius of torispherical-dished ends shall be 15% (min) and 80% respectively of outside of dished heads. Materials Materials shall meet code requirements. In addition the following requirements shall also be complied with. A) Pipes All nozzle piping shall be seamless conforming to API 5L Gr A or B / ASTM A 106 Gr B. All C.S pipes shall be in "hot finished" condition. Dimensions tolerances shall be in accordance with ANSI B 36-10. Carbon content of C.S pipes shall be limited to 0.25% (max). B) Plates All plates of A 516 Gr 60 shall be in normalized condition. One product analysis of each heat shall be carried out as a supplementary requirement & reported. The Carbon content of C.S BQ plates shall in no case exceed 0.25%. All plates shall be examined ultrasonically after heat treatment as per applicability of thickness as per ASTM A-435 & A-578. However in case Gr 60 quality plate is not available Gr 70 is acceptable with the following Conditions: i) Carbon Equivalent (C.E) = 0.45% max C.E = C + Mn + Cr+Mo+V +Cu+Ni --------------- --------6 5 15 U.T.S = 85000 PSI The calculation of shell & dished end thickness shall be done with allowable stress value of 15000 PSI only. &

10.0

ii) iii)

No benefit shall be given to the vendor if they use Gr 70 Plate. C) Forgings All flanges shall be forged type & Material of Construction shall be ASTM A 105. All C.S. Forgings shall be in normalized condition.

TECHNICAL SPECIFICATION FOR VESSELS

IOCL/R/ML/VESSELS/2006 - REV 0 Page 4 of 6

INDIAN OIL CORPORATION LIMITED

IndianOil

REFINERIES DIVISION

Carbon content of C.S. forgings shall be limited to 0.25percentage (max). Nozzle flanges shall be weld neck type only.
This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

11.0

Materials in vendor's shop shall be inspected by Owners Representative/ Third Party Inspection (TPI) agency Mill test certificates only are not acceptable Vendor shall submit the design calculation for the complete vessel along with offer without which offer is liable to be rejected. Detailed fabrication Engineering drawings shall be prepared by the vendor and shall be submitted to the Owners Representative/ Third Party Inspection (TPI) agency. For approval and then to IOCL for final approval prior to any prefabrication work. However, IOCL approval will not absolve the party from the design responsibilities. The Inspection shall be carried out by Owners Representative/ Third Party Inspection (TPI) agency as per ASME & other applicable Codes. Lifting lugs, pipe support cleats, platform cleats etc. shall be provided as per the requirements. Documentation folder Vendor shall supply six (6) bound copies of data folder containing the following information: A) Vessel data sheets B) Vessel as built drawings duly certified & stamped by Owners Representative/ Third Party Inspection (TPI) agency. C) Certified material test reports, heat nos., chemical analysis, physical properties of all materials used in the fabrication of vessels. D) Welding procedure qualification reports. E) Welder qualification reports. F) Radiography results. G) Ultrasonic / MP / DP test reports. H) Hardness test (if applicable). I) Record charts duly certified by Owners Representative/ Third Party

12.0

13.0

14.0:

15.0

16.0

J) Inspection (TPI) agency showing complete heat treatment Cycle.

TECHNICAL SPECIFICATION FOR VESSELS IOCL/R/ML/VESSELS/2006 - REV 0 Page 5 of 6

This document is property of Indian Oil Corporation Limited. These are merely loaned on the borrower's agreement that these will not be reproduced, copied, loaned, exhibited nor used except in the limited way and private use permitted by any written consent given by the lender to the borrower. Only Indian Oil Corporation holds the sole right of editing this document at any time seeing the market conditions and developments in the field

IndianOil

L) Rubbing of name plate

K) Hydrostatic test reports.

M) Owners Representative/ Third Party Inspection (TPI) agency certificate in original on their letterhead.

Vendor shall supply all drawings, data sheets, technical write up etc in electronic media.

TECHNICAL SPECIFICATION FOR VESSELS

INDIAN OIL CORPORATION LIMITED

REFINERIES DIVISION

IOCL/R/ML/VESSELS/2006 - REV 0

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