VERTICAL MACHINING CENTERS

Romi D 600 Romi D 800

Provides signicant productivity increases that result in improved protability The D-Series of Vertical Machining Centers were designed to operate in high production environments, as well as in tool rooms. Available with a 20 or 30 tool automatic tool changer, 20 hp and up to 12,000 rpm spindle.

High metal removal rates and high precision equals improved productivity

D-Series Production line Spindle cartridges are assembled in an ultra clean room, where the temperature, relative humidity and atmospheric particles are strictly controlled International Patents recognize Romis technology Finite element analysis guarantees high quality design, right from the start

Romi Plant 16 is one of the most modern and best equipped machine tool factories in the world Major components of a Romi machine tool are nish machined using the highest quality machine tools in the world Laser cutting machine for our heavy gauge sheet metal provides smoother and safer

Examples of machined parts

Illustrative image Equipped with optionals

Illustrative image Equipped with optional

Structure
The robust design provides rigidity and stability for heavy machining.

1 Headstock Innitely variable high speed spindle is able to provide excellent performance throughout a wide rpm range, from heavy cutting to high speed nishing. Superior rigidity and precision even during full power machining in steel.

2 Power High power and high torque spindle drive unit. 3 Column Triangular geometric design provides excellent support of the headstock assembly.

1 Double arm automatic tool changer, with 30 tools capacity (Romi D 800) 2 Automatic tool changer, with 20 tools capacity (Romi D 600)

Romi D 800 Structure

4 Servomotors Directly coupled to high precision ball screws, eliminates a source of backlash and provides improved acceleration / deceleration and velocity.

5 Base Its wide stance design is highly rigidity and stable, resulting in better part nishes, longer cutting tool life and a longer machine life.

Tables The table is supported by a massive mono-block base designed to absorb vibration. Upper and lower tables move on linear guides and are driven by double-nut ball screws that guarantee positioning accuracy and repeatability.

Standard specications
Headstock Spindle taper Speed range (7,500 version) Speed range (10,000 version) Speed range (12,000 version) Feeds Rapid traverse (X / Y axes) Rapid traverse (Z axis) Programmable cutting feed Travel Table longitudinal travel (X axis) Table traverse travel (Y axis) Headstock travel (Z axis) Distance from spindle nose to table Table Table work surface T-slot width x distance Number of T slots Max. weight on table (uniformly distributed) Automatic tool changer Tool capacity Maximum tool diameter Maximum tool diameter whem adjacent stations are empty Maximum tool length Tool holder Maximum tool weight Maximum tool weight on magazine Tool change time ( tool / tool ) Double arm automatic tool changer Tool capacity Maximum tool diameter Maximum tool diameter when adjacent stations are empty Maximum tool length Tool holder Maximum tool weight Maximum tool weight on magazine Tool change time ( tool / tool ) Power Main motor ac Total power CNC Model Dimensions and weights (approximate) Height Area Weight mm in mm in kg lbs un mm in mm in mm in type kg lbs kg lbs s un mm in mm in mm in type kg lbs kg lbs s hp / kW kVA mm in mm in kg lbs mm in mm in mm in mm in ISO rpm rpm rpm m / min ipm m / min ipm m / min ipm

Romi D 600 Standard

40 7 7,500 10 10,000 30 1,181 30 1,181 20 787 600 23.62 530 20.87 580 22.83 115 695 4.52 27.36 500 x 840 19.68 x 33.07 18 x 89 5 800 1,764 20 80 4.13 160 8.26 254 10 BT / CAT / DIN 6 13.23 68 149.90 5,5 20 / 15 30 GE Fanuc 0i-MC 2,700 106.30 2,600 x 2,680 102.36 x 105.51 5,000 11,023

Romi D 800 Standard

40 7 7,500 10 10,000 30 1,181 30 1,181 20 787 800 31.50 530 20.87 580 22.83 115 695 4.52 27.26 500 x 914 19.68 x 35.98 18 x 89 5 900 1,984 30 80 3.15 150 5.90 300 11.81 BT / CAT / DIN 8 17.63 102 224.87 1,4 (mn) / 3,9 (mx) 20 / 15 30 GE Fanuc 0i-MC 2,700 106.30 2,600 x 2,680 102.36 x 105.51 5,500 12,125

Romi D 800 AP
40 7 7,500 10 10,000 12 12,000 40 1,575 40 1,575 20 787 800 31.50 530 20.87 580 22.83 115 695 4.52 27.36 500 x 914 19.68 x 35.98 18 x 89 5 900 1,984 30 80 3.15 150 5.90 300 11.81 BT / CAT / DIN 8 17.63 102 224.87 1,4 (mn) / 3,9 (mx) 20 / 15 35 GE Fanuc 21-MB 2,700 106.30 2,600 x 2,680 102.36 x 105.51 5,500 12,125

Standard Equipment
Headstock with spindle taper ISO 40, speed range from 7 to 7,500 rpm Headstock with spindle taper ISO 40, speed range from 10 to 10,000 rpm Headstock with spindle taper ISO 40, speed range from 12 to 12,000 rpm, with coolant system (only for Romi D 800 AP) CE safety regulation compliance available for European Community only CNC GE Fanuc 0i - MC (for Romi D 600 e Romi D 800 Standard) CNC GE Fanuc 21i - MB with Mold & Die Romi package (only for Romi D 800 AP) Fully enclosed work area, with interlocked sliding safety door Electrical installation for 220 Vca, 50 / 60 Hz (USA and other markets) Electrical installation for 400 Vca, 50 / 60 Hz (CE market) Electrical diagram Set of operating, maintenance, programming, installation and parts manual Set of levelling screws and nuts Set of wrenches for machine operation Standard colors: 10B-3/4 Munsell blue textured enamel epoxy and textured gray RAL 7035 powder epoxy paint Sealed worklight Pendant type MPG and jog function control Automatic lubrication system with line lter Pneumatic system for spindle cleaning and tool shank clamping system Coolant system (20 I/min / 5.2 gpm - 2 bar / 29 psi ), with removable chip box (300 liters / 79 gallons) Automatic tool changer, 20 tools capacity for BT 40 tool holders (only for Romi D 600) Double Arm Automatic tool changer, 30 tools capacity for BT 40 tool holders (only for Romi D 800 / D 800 AP)

Optionals Equipment
Adaptation for hydraulic clamping device, 50 bar, open and close through pedal (for Romi D 800 / D 800 AP) Air conditioning for electrical cabinet (recommended for temperature upper than 38C) Auto power-off Automatic door eletronic sensor security system (for Romi D 800 / D 800 AP) Auto-transformer for 200 ~ 250 Vca, or for 360 ~ 420, or for 440 ~ 480 Vca, 50 / 60 Hz (for Romi D 800 AP 12,000 rpm) Auto-transformer for 200 ~ 250 Vca, or for 360 ~ 480 Vca, 50 / 60 Hz Coolant cleaning system for guide covers (for Romi D 800 / D 800 AP) Coolant lter system (paper lter) Ethernet data server interface Filter for smoke (generated from the heating of the coolant oil during machining process) (for Romi D 800 / D 800 AP) (G) Headstock coolant system (for Romi D 800 / D 800 AP) (A) Helicoidal type chip conveyor (TCH), longitudinal High pressure pump for thru spindle coolant system 10 l / min - 15 bar, 3 kW / 4 hp) (C) High pressure pump for thru spindle coolant system 10 l / min - 50 bar) (for Romi D 800 / D 800 AP) (D) High pressure pump for thru spindle coolant system 10 l / min - 7 bar, 1.5 kW / 2 hp) (C) Hinged belt type chip conveyor (TCE), longitudinal (for Romi D 800 / D 800 AP) Linear scale for X, Y and Z axis (for Romi D 800 / D 800 AP) M codes for external automation interface (6 codes and 6 outputs) (for Romi D 800 / D 800 AP) Magnetic type chip conveyor (TCM), longitudinal (for Romi D 800 / D 800 AP) Mist exhausting system (for Romi D 800 / D 800 AP) Oil skimmer Pneumatic chip cleaning system during machining process (for Romi D 800 / D 800 AP) Preparation for thru spindle coolant system - 10,000 rpm (no pump included) (B) Preparation for thru spindle coolant system - 12,000 rpm (no pump included) (B) Preparation for thru spindle coolant system - 7,500 rpm (no pump included) (B) Remote diagnosis interface Rotary table MGR 230 interface (4th axis) including servo-drive, cables, connectors and pneumatic attachments Rotary table MGR 230 (4th axis) with 230 mm (9) T-slotted faceplate (E) Booster (F) Flange for 200 mm ( 7.9) chuck Manual tailstock for rotary table MGR 230 MT-3 center for rotary table 200 mm universal chuck with set of 3 hard jaws Pneumatic tailstock manually driven for rotary table MGR 230 (4 axis) Scraper type chip conveyor (TCA), longitudinal (for Romi D 800 / D 800 AP) Start cicle button out from HMI (for Romi D 800 / D 800 AP) Status light indicator Wash gun
(A) It does not apply to D800 AP 12,000 rpm version (B) Requires the accessory high pressure pump for thru the spindle cooling (C) Requires the accessory preparation for headstock colling. It is recommended the accessory colling lter system (lter paper) (D) Requires the accessories preparation for thru the spindle cooling and cooling lter system (paper lter) (E) Requires the accessory rotary table interface (4th axis) (F) Accessory for rotary table (4 axis) provides increase of break torque (G) Requires the accessory mist exhausting system

(15 min rating)

(15 min rating)

(30 min rating)

Spindle output
Romi D 600 / Romi D 800 (Standard) - 15 min rating

Romi D 800 AP - 30 min rating

Tool dimensions *
Maximum for empty adjacent stations

* For machines with thru spindle coolant system, the tool shanks and pull studs must have a hole to pass the coolant thru

Table dimensions

A mm / in B mm / in C mm / in Maximum weight kg / lbf

Automatic tool changer 20 tools BT 40 80 / 3.14 160 / 6.29 245 / 10 6 / 13.23

Automatic tool changer 30 tools BT 40 80 / 3.14 150 / 5.90 300 / 11.81 8 / 17.63

F G

F F

Dimensions in mm

Romi D 600 Romi D 800

mm / in mm / in

D 840 / 33 914 / 35.98

E 500 / 19.68 500 / 19.68

F 89 / 3.50 89 / 3.50

G 72 / 2.83 72 / 2.83

Work layout

Romi D 600 Romi D 800

6

mm / in mm / in

A 840 / 33 914 / 35.98

B 420 / 16.53 457 / 17.99

C 115 / 4.52 115 / 4.52

X 600 / 23.62 800 / 31.49

X1 300 / 11.81 400 / 15.74

Y 530 / 20.86 530 / 20.86

Z 580 / 22.83 580 / 22.83

CNC Features
GE Fanuc 0i-MC and GE Fanuc 21i-MB CNC High Technology CNC, excellent performance and reliability GE Fanuc 0i-MC and GE Fanuc 21i-MB CNC are provided with 10,4 color LCD monitor, 12 softkeys and two communication interfaces: RS 232 serial plug and PCMCIA card drive to send and store data. Conversational Programming Manual Guide i GE Fanuc 21i-MB CNC offers the software Manual Guide i, which enables simplied programming through data input in friendly screens that do not required ISO code knowledge. Programming is simplied through free form Drilling, Boring and Threading Canned Cycles, Milling Cycles and Prole Cutting.
GE Fanuc 0i-MC CNC, provided with Romi D 600 and D 800 Standard GE Fanuc 21i-MB CNC, provided with Romi D 800 AP

Romi Mold & Die software package GE Fanuc 21i-MB CNC is standard equipment on the Romi D 800 AP Vertical Machining Center. It offers a package of special software functions: AI Nano Contour Control, Look Ahead of 80 blocks, Machining Condition Selection, Bell Shaped acc / dec after cutting feed interpolation, Bell Shaped acc / dec in rapid traverse, Bell Shaped acc / dec before look ahead interpolation. This Romi Mold & Die software package allows the CNC to control machines axis with precision and softness during high speed cutting (high rotations of spindle and high feed axis). This way, the machine can adjust for rough and nish machining in hardened steel, casting iron, aluminum alloys and others materials, in shorter time and with high nish machining quality in comparison to conventional machining processes.

Programming
Axes control functions Least programmable increment = 0.001 mm or 0.0001 inches Simultaneous axes control (X, Y, Z, A) Reference functions Programmable reference return (G28, G30, G30 P3, G30 P4 e G53) Interpolation functions Linear interpolation (G00, G01) Circular interpolation (G02, G03) Helical interpolation (G02, G03) Thread cutting (G33) Feed functions Feed in mm / min or inches / min (G94) Feed in mm/rev or inches / rev (G95) Dwell-G04 Feed control on corners (G62) Exact stop (G09) (CNC GE Fanuc Oi-MC) Exact stop mode (G61) (CNC GE Fanuc 0i-MC) Cutting mode (G64) (CNC GE Fanuc 0i-MC) Continuous threading mode (G63) (CNC GE Fanuc 0i-MC) Coordinate system Plane selection (G17, G18, G19) Workpiece coordinate system (G53) Workpiece coordinate system - work coordinate 54 - pairs (G54 ~ G59 + G54.1 P1~P48) Workpiece coordinate system (G52) Workpiece coordinate system preset (G92, G92.1) Coordinate system rotation (G68, G69)

Coordinate dimensions and values Decimal point input Inch / metric conversion (G20) (G21) Absolute / Incremental programming (G90, G91) Polar coordinate (G15, G16) Scale factor (G50, G51) Programmable data input (G10) Spindle Functions Spindle in rpm (S code) Spindle orientation (M19) Tool Function Tool radius compensation (G40, G41, G42) Tool offset pairs - 400 pairs for lenght and diameter correction (CNC GE Fanuc 0i-MC) Tool offset pairs - 200 pairs for lenght and diameter correction (CNC GE Fanuc 21i-MB) Automatic tool length measurement (G37) Manual tool lenght measurement Tool life management - 512 tools Auxiliary functions Miscellaneous functions (M Codes) Auxiliary functions (M Codes) Macro Custom Macro B Users macro variables expansion (macro B) Part programming creation and edition Sequence number search Program name Sub program call Program block search Extended part program editing Background editing 400 part programs capacity Memory for 256 kBytes (CNC GE Fanuc 0i-MC) and 490 Kbytes (CNC GE Fanuc 21i-MB)

Functions for program simplication Drilling and boring cycles (G80 ~G89) Rigid tap cycles (G74, G84) Chamfering / corner radius Programmable mirror image (G50.1, G 51.1) Machining function for 4th axis Cylindrical interpolation Programming format of sries 10 / 11 ISO programming format for Fanuc 10 / 11 (CNC GE Fanuc 0i-MC) Conversational Programming Manual Guide i

Safety functions Travel limits through software Alarm and diagnostics functions Emergency functions Alarm messages Alarm history display Operation history display Periodic maintenance screen Help function Diagnostics screen Graphic function Machining simulation Data Display Axis positioning Spindle speed Axis feed Programmable codes (T, S, M, F) Modal G codes Parts counter Machining time Watch

Operation
Operating devices Data protection PCMCIA interface (carto SRAM card) Serial interface RS-232 Rede Ethernet (CNC GE Fanuc 21i-MB) Manual operations Manual handle feed (MPG) Manual continuous feed (JOG) Rapid traverse override / JOG override / feedrate override Spindle override Execution operations MDI operation (Memory Data Input) Automatic operation (Cycle Start) Single block Feed hold (M00) Optional stop (M01) Block delete (/) Program restart Blocks selection for execution Test operations Program test Dry Run

Optionals
Operation Data server Tool retraction Rigid tap retraction

Customized Software
Standard Machining data display Tool changer Auxiliary commands Spindle indexing (G464) Options Auto Power Off (only for Romi D800) Remote diagnosis

Machine dimensions
J A

H Electrical gabinet door openning space required

Chip conveyor (optional)

I
Front door openning

B Front view Left side view

Romi D 600 Romi D 800

mm in

A 2,600 102.36

B 2,680 105.51

C 2,700 106.29

D 930 36.61

E 875 34.44

F 785 30.90

G 750 29.52

H 1,040 40.94

I 810 31.88

J 1,435 56.49

Worldwide presence

K 1,180 46.45

C
Romi D 600 - D 800 / IN / AA - Specications are subject to change whitout prior notice - Printed in Brazil - Please recycle.

For additional and updated information visit our site: www.romi.com.br CE safety regulation compliance available only for the European Community or under request

A T R A D I T I O N O F I N N O VAT I O N
Indstrias Romi SA Av Prola Byington 56 Santa Brbara dOeste SP 13453 900 Brazil Phone +55 (19) 3455 9199 Fax +55 (19) 3455 1030 export-mf@romi.com.br www.romi.com.br Romi Machine Tools, Ltd 1845 Airport Exchange Blvd Erlanger KY 41018 USA Phone +1 (859) 647 7566 Fax +1 (859) 647 9122 sales@romiusa.com www.romiusa.com Romi Europa GmbH Wasserweg 19 D 64521 Gross Gerau Germany Phone +49 (6152) 8055 0 Fax +49 (6152) 8055 50 sales@romi-europa.de