Model 242 Transfer Case

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Page 242-1

Group = 242
Model 242 Transfer Case

!42-100
lansfer Case Assembly

!42-200
2ase and Related Parts

!42-400
Sear Train

!42-900
'ork and Rails

!42-1200
jearshift Controls

June 1998

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Page 242 - 2

Model 242 Transfer Case

Group 242 Model 242 Transfer Case

242 100

Transfer Case Assembly

Transfercase

.....................................................................

Fig. 242-110

Case and Related Parts

242 200

Case and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.Fig. 242-210

Gear Train

242 400

GearTrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fig. 242-410

Fork and Rails

242 900

ForkandRails

....................................................................

Gearshift Controls
Controls

242 1200

........................................................................

SERIES

LINE

L=Low Line

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

74=4 Dr.
72=2 Dr.

June 1998
..... ._ ........ ..-.-

-.

T'

'

.-

"

....

DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

- = Non-IllustratedPart;
.---.--

Fig. 242-1210

TRANSMISSION

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2SL(EPE)

AR = Use as Required;

_-_.

Fig. 242-910

# = New This ModelYear

.

T_

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Model 242 Transfer Case

Page 242 - 3

Group 242 Model 242 Transfer Case

SERIES
~~~

L=Low Line

AR = Use as Required;

LINE

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
kRHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-Illustrated Part;

74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

TRANSMISSION
DGO=AII Automrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

June 1998

Page 242-4

1997-99 JEEP CHEROKEE (XJ)

. ,

PARTS CATALOG

Transfer Case
242-110

June 1998

Model 242 Transfer Case

1997-99 JEEP CHEROKEE (XJ)

Figure 242-1 10
Page 242-5

PARTS CATALOG

Model 242 Transfer Case

Transfer Case
1
5209 8899

J, U

ERO

DGO

5211 1083

J, U

ERO

DGO

TRANSFER CASE, NP242

w/o Export Package (ABE), wlo Police Package
(AHB)
w/ Export Package (ABE), w/ Police Package
(AHB).

SERIES
L=Low Line

AR = Use as Required;

LINE

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-Illustrated Part;

74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

TRANSMISSION
DGO=AII Auto/Trans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=All Manual Trans.
DGS=4 spd. Auto. AWN
DGD = 3 spd. Auto (DGA)

June 1998

Page 242-6

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Case and Related Parts

242-210

Model 242 Transfer Case

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Model 242 Transfer Case

ITEM

PART

QTY

LINE

I SERIES 1 ENGINE 1

TRANS

Figure 242-210
Page 242-7

DESCRIPTION

Case and Related Parts

ERO

DGO
DGO
DGO

CASE, Transfer Front

52098899,1998 XJ, 1999 XJ
52111083,1998 XJ, 1999 XJ
52111083,1997XJ

J
J

ERO
ERO

DGO
DGO

STUD, M10x154x36
52098899,1997 XJ
52111083,1997 XJ

J;U

ERO

DGO

4856 641

ERO

DGO

52098899; 1998 XJ, 1999 XJ

PLUG, Oil Fill
1997 XJ

4856 641
4856 641

2
2

J, U
J, U

ERO
ERO

DGO
DGO

52111083,1998 XJ
52098899,1998 XJ, 1999 XJ

J400 6681
J400 6681

J, U

ENO, ERO

1
4856 389
4856 389
4883 336

1
1
1

J, U
J, U
J

ERO

4505 365
4505 365

6
6

4505 365

ERO

ERO

DGO

1998 XJ, 1999 XJ

SCREW
1997 XJ

4886 473AA
4086 473AA
4886 473AA

1
1
1

J, U
J. U
J; U

ERO
ERO
ERO

DGO
DGO
DGO

5300 8216
5300 8216

1
1

J, U
J, U

ERO
ERO

DGO
DGO

4167 963
4167 963
4167 963

1
1
1

J, U
J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

4338 956

J, U

ERO

DGO

4638 497

J, U

ERO

DGO

4638 497

J, U

ERO

DGO

5300 8217

52111083,1998 XJ, 1999 XJ

PLUNGER
52098899,1997 XJ

5300 8217
5300 8217

1
1

J, U
J, U

ERO
ERO

DGO
DGO

52098899,1998 XJ, 1999 XJ

52111083,1998 XJ, 1999 XJ
BOLT, Transfer Case

4210 617
4210 617
4210 617

12 J, U
8 J
12 J

ERO
ERO
ERO

DGO
DGO
DGO

4210 617

12 J, U

ERO

DGO

~~~

10

SERIES
L=Low Line

AR = Use as Required;

LINE

52111083,1998 XJ
w/52098899.1999 XJ
w/52111083; 1999 XJ
52111083,1998 XJ
52098899,1997 XJ, 1998 XJ
SEAL, Vacuum Switch
5298899,1997 XJ
52098899,1998 XJ
52111083,1998 XJ
1999 XJ
SPRING. Shift Detent
52090899

1999 XJ
52098899,1997 XJ
52111083,1997 XJ
52098899,1998 XJ
RETAINER, Transfer Case Rear

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-Illustrated Part;

7 4 4 Dr.

72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

June 1998

1997-99 JEEP CHEROKEE (XJ)

Figure 242-210
Page 242-8

lTtM

PARTS CATALOG
PART

1 QTY 1

LlNt

SERIES

ENGINE

TRANS

Model 242 Transfer Case

DESCRIPTION

Case and Related Parts

ERO

DGO

520988

4856 391

J, U

ERO

DGO

4318 025

J U

ERO

DGS

4318 025

J, U

ERO

DGO

3681 601

ERO

DGO

52111083,1998 XJ, 1999 XJ

MAGNET, Transmission
52098899 19

3681 601
3681 601

1
1

J, U
J, U

ERO
ERO

DGO
DGO

52098899,1998 XJ, 1999 XJ

52111083,1998 XJ, 1999 XJ

4796 910
4796 910

1
1

J
J, U

ERO
ERO

DGO
DGO

52111083,1997 XJ
52111083,1998 XJ. 1999 XJ
EXTENSION Tr

4338 973
4338 973

1
1

J
J, U

ERO
ERO

DGO
DGO

52111083,1997 XJ
52111083,1998 XJ, 1999 XJ

4798 117

J, U

ERO

DGO

52111083,1998 XJ, 1999 XJ

J813 4490
J813 4490

1
1

J, U
J, U

ERO
ERO

DGO
DGO

52098899,1998 XJ
521111083,1998XJ

4116 310

J, U

ERO

DGO

52098899,1997 XJ, 1999 XJ

4210 983
4210 983
8350 3512

2
1
1

J
J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

52111083,1997 XJ
52098899.1997
, - - XJ
52098899 1998XJ 1

4210 614
4210 614

2
1

J
J, U

ERO
ERO

DGO
DGO

4210 614

J, U

ERO

DGO

5211 8181

J, U

ENO, ERO

DBB

5211 8181

J, U

ERO

DGO

5600 6755

ERO

DGO

5600 6755

J, U

ERO

DGO

11

12

14

19

20

21

22

SERIES
L=Low Line

June 1998

LINE
J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

52111083,1998 XJ, 1999 XJ

SEALANT. RTV
1997 XJ

~~~~~

BOLT, Hex Flange Head

52111083,1997 XJ
52098899 1997 X
52098899,1998 XJ, 1999 XJ
CLIP
1997 XJ
52098899,1998 XJ, 1999 XJ
SWITCH, Transfer Case Mode
1997 XJ
52111083; 1998 XJ; 1999 XJ
SEAL, Vacuum Switch

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE
74=4 Dr.
72=2 Dr.

ENO=P.BL(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

AR = Use as Required;

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

- = Non-Illustrated Part;

# = New This Modelyear

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Model 242 Transfer Case

ITEM

PART

1 QTY I

LINE

SERIES

ENGlNt

Figure 242-21 0
Page 242-9

I TRANS I

DESCRIPTION

Case and Related Parts

23
25
26

4338 956
4338 956
4338 956
4338 956
4443 176

2
2
1
1

J,
J,
J,
J.

6502 081

J, U

4874 298

ERO

DGO

4874 298
4886 373AA
4886 373AA

1
1
1

J, U
J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

52098899,1997 XJ, 1998 XJ

w/52098899,1999 XJ
w/52111083,1999 XJ

4338 942
4338 942

1
1

J, U
J

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ

8350 3523
0350 3523
8350 3523

1
1
1

J, U
J
J, U

ERO
ERO
ERO

DGO
DGO
DGO

TUBE. Oil Pickuo

52098899
52111083,1997 XJ
52111083,1998 XJ 1999 XJ

4338 944
4338 944
4338 944

1
1
1

J, U
J
J, U

ERO
ERO
ERO

DGO
DGO
DGO

52098899
52111083,1997 XJ
52111083,1998 XJ, 1999 XJ

4338 943
4338 943
4338 943

1
1
1

J, U
J
J, U

ERO
ERO
ERO

DGO
DGO
DGO

J813 0979
J813 0979
J813 0979

1
1
1

J
J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

J813 0979

J; U

ERO

DGO

J813 4488

ERO

DGO

J813 4488
J813 4488

1
2

J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

52098899,1997 XJ
52111083,1998 XJ
2
1
1

4798 118
4798 118

1
1

J, U
J

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ

4798 119
4798 119
479 119

1
1
1

J, U
J
J U

ERO
ERO
ERO

DGO
DGO
DGO

52098899
52111083,1997 XJ
52111083 1998 XJ 1999 XJ

4338 892
4330 892

1
1

J, U
J

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ

ERO
ERO
ERO

U
U

DGO
DGO
DGO

HOSE, Fuel :31 I.D. 50 Foot Roll

31

32

SERIES
L=Low Line

AR = Use as Required;

LINE

CLAMP, Oil Cooler Line

CASE. Transfer Case Rear

28

~~

1999 XJ
1999 XJ
52111083,1998 XJ
52098899.1997 XJ. 1998 XJ

52098899
52111083.1997 XJ
52111083; 1998 XJ, 1999 XJ
BOLT, Twelve Point Head, MlOxl.5~48
52111083,1997 XJ
52111083,1998 XJ
w/52098899,1999 XJ
52098899,1997 XJ, 1998 XJ
SNAP RING
52098899,1997 XJ

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-Illustrated Part;

74=4 Dr.
72=2 Dr.

ENO=2SL(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

~~~~-~~

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 .@.AWN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AWN
DGD = 3 spd. Auto (DGA)

June 1998

1997-99 JEEP CHEROKEE (XJ)

Figure 242-21 0
Page 242-10

ITEM

PARTS CATALOG
PART

1 QTY I

LINE

SERIES

ENGINE

Model 242 Transfer Case

I TRANS I

DESCRIPTION

Case and Related Parts

4798 122
4798 122

1
1

J, U
J

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ

4798 123
4798 123
4798 123

1
1
1

J, U
J
J, U

ERO
ERO
ERO

DGO
DGO
DGO

52098899
52111083,1997 XJ
52111083,1998 XJ, 1999 XJ

JEEP CHEROKEE (LHD) & (RHD) (XJ)

SERIES

LINE

L=Low Line

74=4 Dr.
72=2 Dr.

.,

_,

. ...

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

._

._..*

T ' .

'

..

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

- = Non-Illustrated Part;

AR = Use as Required;

June 1998
"

ENGINE

BODY

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

-_-_ . _ _ _.

# = New This ModelYear

."_

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Model 242 Transfer Case

ITEM

PART

1 QTY 1 LINE 1 SERIES 1 ENGINE I TRANS 1

Figure 242-210
Page 242-1 1
DESCRIPTION

Case and Related Parts

SERIES
L=Low Line

AR = Use as Required;

LINE

JEEP CHEROKEE (LHD) 81(RHD) (XJ)

BODY
ENGINE

J=LHD(4WDI
kRHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-Illustrated Part;

74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC)Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

June 1998

1997-99 JEEP CHEROKEE (XJ)

Page 242-12

PARTS CATALOG

Gear Train
242-410

June 1998

Model 242 Transfer Case

1997-99 JEEP CHEROKEE (XJ)

ITEM

PART

Figure 242-41 0
Page 242-13

PARTS CATALOG

Model 242 Transfer Case

1 QTY 1

LINE

SERIES

ENGINE

TRANS

DESCRIPTION

Gear Train

6500 318
6500 318

4
4

J, U
J

ERO
ERO

DGO
DGO

BOLT
52098899
52098899,1997 XJ

4167 929

J, U

ERO

DGO

SEAL, Input Gear

52098899

4338 973

J. U

ERO

DGO

EXTENSION, Transfer Case

52098899

3821 558
3821 558
3821 558
3821 558

1
1
1
1

J
J, U
J, U
J, U

ERO

DGO

ERO

DGO

4746 155
4746
. - 155
__
4746 155

1
1
1

J, U
J
J, U

ERO

DGO

ERO

DGO

4338 910

J U

ERO

DGO

4338 910

J, U

ERO

DGO

52111083,1998 XJ, 1999 XJ

RING

4338 909

J, U

ERO

DGO

8350 3507

J U

ERO

DGO

52111083,1998 XJ, 1999 XJ

BEARING, Input Shaft
52098899

8350 3507

J, U

ERO

DGO

52111083,1998 XJ, 1999 XJ

GEAR, Planetary

8350 4170
8350 4170
8350 4170

3
3
1

J
J, U
J U

ERO
ERO
ERO

DGO
DGO
DGO

52111083,1997 XJ
52111083,1998 XJ
52098899,1997 XJ, 1998 XJ

4796 903
4796 903
4796 903

1
1
1

J, U
J
J U

ERO
ERO
ERO

DGO
DGO
DGO

52098899
52111083,1997 XJ
52111083,1998 XJ, 1999 XJ

4219 065
4219 065
4219 065

1
1
1

J, U
J
J, U

ERO
ERO
ERO

DGO
DGO
DGO

4798 279
4798 279

1
1

J, U
J

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ
52111083,1998 XJ, 1999 XJ
-'$a*
SLEEV
52098899
52111083,1997 XJ

4
~~

SNAP RING
52111083,1997 XJ
52099310,1998 XJ, 1999 XJ
52111083,1998 XJ, 1999 XJ
BEARING, Input Gear
52098899
521110831 1998 XJ, 1999 XJ
SNAP RING
52098899

11

12

SERIES
L=Low Line

AR = Use as Required;

LINE

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-Illustrated Part;

74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

June 1998

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure 242-410
Page 242-14

ITEM

PART

QTY

LINE

Model 242 Transfer Case

1 SERIES 1 ENGINE I TRANS I

DESCRIPTION

Gear Train
4798 279

v
L
I
*
m
*
-

_i

13

8350 3540
8350 3540
8350 3540

1
1
1

J, U
J
J U

ERO
ERO
E

DGO
DGO

52098899
52111083,1997 XJ

8350 3539
8350 3539

1
1

J, U
J

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ

4798 277
4798 277

1
1

J, U
J

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ

8350 3542

ERO

DGO

52111083,1997 XJ

8350 3537
8350 3537

1
1

J, U
J

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ

4798 145
4798 145
4798 145

1
1
1

J, U
J
J, U

ERO
ERO
ERO

DGO
DGO
DGO

mwM

14

M
*
m
w
s
I
%
s

15

17

4338 908
4338 908

2
1

J
J, U

ERO
ERO

DGO
DGO

52098899
52111083,1997 XJ
52111083.1998 XJ 1999 XJ
THRUST WASHER,
52111083,1997XJ
52098899,1997 XJ

4798 126
4798 126

1
1

J. U
J

ERO
ERO

DGO
DGO

GEAR, Input
52098899
52111083 1997XJ

8350 3529
8350 3529

1
1

J, U
J

ERO
ERO

DGO
DGO

CARRIER, Differential
52098899
52111083 1997XJ

8350 3530
8350 3530

1
1

J, U
J

ERO
ERO

DGO
DGO

SPROCKET, Transfer Case

52098899
52111083 1997XJ

8350 3543
8350 3543

1
1

J, U
J

ERO
ERO

DGO
DGO

BEARING PACKAGE, Transfer Case

52098899
52111083 1997XJ

8350 3533
8350 3533

1
2

J
J

ERO
ERO

DGO
DGO

SPACER, Sprocket
52111083.1997XJ
52098899 1997 XJ

8350 3533

JIU

ERO

DGO

*_p

20

21

22

23

24

25

SERIES
L=Low Line

June 1998

LINE
J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

~~~

52098899; 1998 XJ, 1999 XJ

SPROCKET, Transfer Case

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE
74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

AR = Use as Required;

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

- = Non-Illustrated Part; # = New This Modelyear

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Model 242 Transfer Case

ITEM

I QTY I

PART

LINE

SERIES

ENGINE

TRANS

Figure 242-41 0
Page 242-15

DESCRIPTION

Gear Train

8350 3532
8350 3532

2
1

J, U
J, U

ERO
ERO

DGO
DGO

52111083,1998 XJ
52098899,1998 XJ, 1999 XJ

8350 4169
8350 4169

1
3

J
J

ERO
ERO

DGO
DGO

52098899,1997 XJ
52111083,1997 XJ

4210 603

ERO

DGO

SEAL, Main Shaft

52098899,1997 XJ

4210 603

J; U

ERO

DGO

1
1
1
1

J
J, U
J, U
J, U

3820 898
3820 898

3
3

J
J. U

ERO
ERO

DGO
DGO

3820 898

J, U

ERO

DGO

8350 4168
8350 4168

1 J, U
12 J, U

ERO
ERO

DGO
DGO

52098899; 1998 XJ
52111083,1998 XJ, 1999 XJ

4798 138
4798 138

1
1

ERO
ERO

DGO
DGO

52111083,1997 XJ
52098899,1998 XJ, 1999 XJ

29

52111083; 1998 XJ; 1999 XJ

PUMP, Transfer Case Oil

30
"

4338 936
4338 936
4338 936
4338 936
j

"

-(llmuWs
"

~~

l~

ERO
ERO
ERO
ERO

) ~)

e
r

DGO
DGO
DGO
DGO

**-

*
S

32

SERIES
L=Low Line

AR = Use as Required;

J
J, U

LINE

-~ R

521110839 1 9 9 7 ~ ~
52098899,1998 XJ
52098999,1997 XJ, 1999 XJ
52111083,1998 XJ, 1999 XJ
~

*~ -

- = Non-Illustrated Part;

74=4 Dr.
72=2 Dr.

~~ ~

- ~c

~~

~ ~,

w/52111083,1999XJ
WASHER, Differential Gear

ENO=2.5L(ENC) Diesel
ERO=4.OL(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

52111083,1997 XJ
52098899,1998 XJ

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

~l

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

June 1998

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure 242-410
Page 242-16
ITEM

PART

1 QTY 1

LINE

SERIES

ENGINE

TRANS

Model 242 Transfer Case

DESCRIPTION

Gear Train

4798 125
4798 125

1
1

J
J

ERO
ERO

DGO
DGO

52098899,1997 XJ
52111083.1997 XJ

0893 31A
0893 31A

1
1

J
J

ERO
ERO

DGO
DGO

SNAP RING
52098899.1997 XJ
52111083' 1997 XJ

0893 31A

J, U

ERO

DGO

52111083,1998 XJ, 1999 XJ

BEARING, OUtDUt Shaft

4338 321
4338 321

1
1

J
J

ERO
ERO

DGO
DGO

52098899,1997 XJ
52111083.1997 XJ
OUTPUT SHAFT, Transfer Case

8350 3517
8350 3517
8350 3517

1
1
1

J, U
J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

52098899,1998 XJ
52098999.1997 XJ, 1999 XJ
52111083.1998
1999 XJ

8350 3518
8350 3518
8350 3518

1
1
1

J
J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

52111083,1997 XJ
52098899,1998 XJ
52098999,1997 XJ 1999 XJ

4638 890
8350 4575

1
1

J. U
J, U

ERO
ERO

DGO
DGO

CHAIN, Transfer Case

52111083
52098899 1998 XJ

4167 991

ERO

DGO

SNAP RING, Bearing

1997 XJ

4167 991

J, U

ERO

DGO

4269 189

ERO

DGO

52111083,1998 XJ, 1999 XJ

BEARING, Output Shaft
52098899,1997 XJ

4269 189
4269 189

1
1

J, U
J. U

ERO
ERO

DGO
DGO

52098899,1998 XJ, 1999 XJ

52111083,1998 XJ, 1999 XJ

37

38

39

41

42

43

SERIES
L=Low Line

LINE
J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE
74=4 Dr.
72=2 Dr.

TRANSMISSION

ENO=2.5L(ENC) Diesel
ERO=I.OL(ERH)
EPO=2.5L(EPE)

DGO=AII Autorrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

AR = Use as Required; - = Non-Illustrated Part; # = New This ModelYear

T ' -

.. .

-- --

-_

_.

. ."_ -

1997-99 JEEP CHEROKEE (XJ)

ITEM

PART

Figure 242-41 0
Page 242-17

PARTS CATALOG

Model 242 Transfer Case

1 QTY 1 LINE 1 SERIES 1 ENGINE 1 TRANS 1

DESCRIPTION

Gear Train

SERIES

LINE

L=Low Line

kLHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

AR = Use as Required;

,.

I.If,.(...

-,__.-

_..-.

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

74=4 Dr.
72=2 Dr.

- = Non-Illustrated Part;

f".-

'

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

# = New This ModelYear

..

_.

-.-"

June 1998

T-

-'

._-

Page 242-18

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Fork and Rails

242-910

June 1998

Model 242 Transfer Case

1997-99 JEEP CHEROKEE (XJ)

ITEM

PART

Figure 242-910
Page 242-19

PARTS CATALOG

Model 242 Transfer Case

1 QTY 1

LINE

SERIES

ENGINE

TRANS

DESCRIPTION

Fork and Rails

1

J, U

DGO

52111083 1998 XJ 1999 XJ

1
1
1

J
J
J, U

ERO
ERO
ERO

DGO
DGO
DGO

52098899,1997 XJ
52111083,1997 XJ
52098899 1998XJ 1999XJ

0152 345
0152 345

1
1

J
J

ERO
ERO

DGO
DGO

0152 345

J, U

ERO

DGO

4167 963

ERO

DGO

4167 963
4167 963

1
1

J, U
J, U

ERO
ERO

DGO
DGO

52098899,1997 XJ, 1999 XJ

52111083,1998 XJ, 1999 XJ
RETAINER, Rear Clutch

4167 964
4167 964

1
1

J
J, U

ERO
ERO

DGO
DGO

52111083,1997 XJ
52111083,1998 XJ, 1999 XJ
SECTOR Transfer Case

4638 949
4638 949

1
1

J
J, U

ERO
ERO

DGO
DGO

52111083,1997 XJ
52111083,1998 XJ, 1999 XJ
WASHER, NOT SERVICED

5003 459AA
5003 459AA
5003 459AA

1
1
1

J
J, U
J U

ERO
ERO
ERO

DGO
DGO
DGO

52111083,1997 XJ
52111083,1998 XJ
52098899 1997XJ 1998XJ

8350 3508

J,

ERO

DGO

4167 969
4167 970
4167 970

2
1
1

J,
J
J

ERO
ERO
ERO

DGO
DGO
DGO

52098899,1997 XJ, 1998 XJ

52098899,1997 XJ
52111083.1997 XJ

4167 970

J; U

ERO

DGO

J813 4291

J, U

ERO

DGO

521110831 1998XJ; 1999XJ

BUSHING, Shift Fork
52098899

5813 4291

J, U

ERO

DGO

4338 945

ERO

DGO

52111083,1998 XJ. 1999 XJ

BUSHING, Shift Rail
52111083,1997 XJ

4338 945
8350 3514

1
1

J, U
J, U

ERO
ERO

DGO
DGO

52098899,1997 XJ, 1998 XJ

52098899,1999 XJ

1
1

J, U
J

5300 4227

5300 4810
5300 4810
5300 4810

DGO
DGO

LEVER, Transfer Case

52098899
52111083,1997 XJ

ERO
ERO
ERO

5300 4227
5300 4227

10

11

SERIES
L=Low Line

AR = Use as Required;

LINE

NUT, ,375-24
52098899,1997 XJ
52111083' 1997 XJ
52111083,1998 XJ, 1999 XJ
SEAL, 0-Ring
521110 8 3 1997 XJ

52111083,1999XJ
PAD, Shift Fork

~-

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-IllustratedPart;

74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

TRANSMISSION
~~

DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

June 1998

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure 242-910
Page 242-20

ITEM

PART

1 QTY 1

LINE

SERIES

ENGINE

TRANS

Model 242 Transfer Case

DESCRIPTION

Fork and Rails

ERO
ERO

8350 3513
8350 3513
8350 3513

1 J, U
1 J
1 ~ J, U

8350 3512
8350 3512

1
1

J, U
J

ERO
ERO

DGO
DGO

4638 950
4638 950
4638 950

1
1
1

J
J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

4638 950

J; U

ERO

DGO

4167 969
4167 969
4167 969
4167 969

4
2
4
2

J
J, U
J, U
J, U

ERO
ERO
EN0

DGO
DGO
DDQ

4167 970

J, U

ERO

DGO

8350 3510
8350 3510
8350 3510

1
1
1

J, U
J
J, U

ERO
ERO
ERO

DGO
DGO
DGO

8350 3511

J, U

ERO

DGO

8350 3511

J, U

ERO

DGO

8350 3516
8350 3516
8350 3516

1
1
1

J
J, U
J, U

ERO
ERO
ERO

DGO
DGO
DGO

8350 3515

ERO

DGO

8350 3515

J, U

ERO

DGO

1664 355
1664 355
1664 355

J, U

ERO

DGO

J, U

ERO

DGO

8350 4469

J, U

ERO

DGO

52111083,1998 XJ, 1999 XJ

PIN. Shift Fork
52098899
52111083,1997 XJ
52111083,1998 XJ, 1999 XJ
RAIL, Transfer Case
52098899

8350 4469

J, U

ERO

DGO

52111083,1998 XJ, 1999 XJ

DGO
DGO

52098899
52111083,1997 XJ
52111083,1998
XJ, 1999 XJ
~
~
WASHER, Flat
52098899
52111083,1997 XJ

~~~~~~~~-~

"

52111083,1997 XJ
52111083,1998 XJ
~1520988991999 XJ

"
a
m
w
s
w
-

52098899,1997 XJ, 1998 XJ

PAD, Shift Fork
52111083,1997 XJ
52098899,1997
52111083,1998 XJ
52098899,1998 XJ, 1999 XJ

15

52111083,1998 XJ, 1999 XJ

BRACKET, Shift Mode
52098899
52111083,1997 XJ
52111083,1998 XJ, 1999 XJ
BRACKET, Shift Mode
52098899

16

17

52111083,1998 XJ, 1999 XJ

SPRING, Mode Shift Fork
52111083,1997 XJ
52098899,1997 XJ. 1998 XJ
52111083; 1998 XJ] 1999 XJ
CUP, Shift Fork Spring
52111083,1997XJ

18

19

20

21

SERIES

LINE

L=Low Line

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

74=4 Dr.
72=2 Dr.

June 1998
,

-.

-.-. *

-. .

T".

TRANSMISSION

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

AR = Use as Required;

.
.
_
I
~ .

...- .

"

DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

- = Non-Illustrated Part;

---.

. -..

^.

# = New This ModelYear

.*_,

1997-99 JEEP CHEROKEE (XJ)

ITEM

PART

Figure 242-910
Page 242-21

PARTS CATALOG

Model 242 Transfer Case

QTY

LINE

SERIES

1 ENGINE I TRANS 1

DESCRIPTION

Fork and Rails

SERIES
L=Low Line

AR = Use as Required;

LINE

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-Illustrated Part;

74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

TRANSMISSION
DGO=AII Autoflrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AWN
DGD = 3 spd. Auto (DGA)

June 1998

1997-99 JEEP CHEROKEE (XJ)

Page 242-22

PARTS CATALOG

Model 242 Transfer Case

242-1210

/@

June 1998

.*

1997-99 JEEP CHEROKEE (XJ)

ITEM

I QTY 1

PART

Figure 242-1210

PARTS CATALOG

Model 242 Transfer Case

LINE

SERIES

ENGINE

Page 242-23

TRANS

DESCRIPTION

Controls
SHIFTER, Transfer Case
1997 XJ, 1998 XJ
1997 XJ, 1998 XJ

1
5210 4102
5210 4103

1
1

J
u

DGO
DGO

J400 6723
J400 6723

1
1

J
u

DGO
DGO

5300 1284

DGO

5300 0639
5300 0639
5300 0639

2
2
2

J
u
u~

DGO

5300 5150
5300 5150

1
1

J
u

5300 4810
5300 4810

1
1

J, U
J, U

ERO
ERO

DGO
DGO

5300 4810

J, U

ERO

DGO

53005071,1997 XJ, 1998 XJ

ROD, Gear Shift Control, Transfer Case

DBB

1997 XJ
1997 XJ, 1998 XJ
STRAP, Retaining

HOUSING, Shift Lever

*-

1997 XJ
,

8
DGO
DGO

~~-~~

10
5210 4073
5210 4073

1
1

J, U

1
1
1
1

J
u

ENC
EPO

52098899,1999 XJ
52111083,1999XJ

11
J
J
J369 3058
J369 3058

~~~~~~=~

12
*

~ ~ " B W , * u * 6 = *

5210 4019
5210 4019

1
1

DGO
B

'

"

J
u

"

L=Low Line

AR = Use as Required;

"

'

DGO
DGO
BRACKET, Torque Shaft

13

SERIES

52104102,1998 XJ
521041030 ., 1998 XJ
BOO

LINE

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-Illustrated Part;

74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModelYear

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)
June 1998

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure 242-1210
Page 242-24

ITEM

PART

1 QTY I

LINE

SERIES

ENGINE

TRANS

Model 242 Transfer Case

DESCRIPTION

Controls
5210 4017

EPO
ERO
ENC, ERO
ERO
.

DGO
DDQ
DGO

1997 XJ, 1998 XJ

1997 XJ, 1998 XJ
1997 XJ. 1998 XJ
1999 XJ
ROD, Gear Shift Control Transfer Case
~

5210 4018
52104 017AB

1
1

J, U
J, U

5210 4122
5300 4941
5300 4943

1
1
1

J, U
J, U
J, U

ERO
EPO
ERO
SaTm

5300 5154
5300 5154

1
1

J, U
J, U

ERO
EPO

5300 5151
5300 5151
5300 5151

1
1
1

J, U
J, U
J, U

EPO
ERO
ERO

J400 6036

J, U

1150 5389

DGO

1150 5389

DGO

52104102,1998 XJ

5207 8605
5300 5069
5300 5071

1
1
1

J, U
J, U
JIU

ENC
EPO
ERO

DBB

1997 XJ, 1998 XJ

1997 XJ. 1998 XJ
1997 XJ; 1998 XJ

5207 8134
5207 8134

1
1

J, U
J, U

ERO
EPO

6503 811

J, U

3420 1381

J, U

ERO

DGO

3420 1691

J;U

ENC, ERO

DDQ

3575 333

J, U

ERO

DDQ

14

17
18

DBB
1997 XJ, 1998 XJ
DGO
DGO
1997 XJ, 1998 XJ

DGO
DGO

DGO

20

21
22

1997 XJ, 1998 XJ

1997 XJ, 1998 XJ
53005151,1999 XJ
BOLT, Hex Head, ,312-18x.50
SNAP RING
1997 XJ, 1999 XJ

BEARING, Transfer Case Shift

DGO
1997 XJ, 1998 XJ

23

3575 333
3575 333

AR J
AR U

DGO
DGO

24

BOLT, Hex Head, M6x1.OOx20.00

SCREW, Hex Head, M6.3x1.81x20.00
1999 XJ
1997 XJ
GROMMET, Control Rod Front
1999 XJ
1997 XJ, 1998 XJ
1997 XJ, 1998 XJ
GROMMET

5210 4014
5210 4014
5210 4014

4
1
4

J
J. U
J

ERO
ERO
ENC, ERO

DGO
DGO
DDQ

1997 XJ
1999 XJ
1997 XJ

5210 4014
5210 4014

4
4

J, U
J, U

ERO
ENC, ERO

DGO
DDQ

52104017,1998 XJ
52104018,1998 XJ

SERIES
L=Low Line

June 1998

LINE
J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

JEEP CHEROKEE (LHD) ?L (RHD) (XJ)

BODY
ENGINE
74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

AR = Use as Required;

- = Non-Illustrated Part;

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

# = New This ModelYear

'

"

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Model 242 Transfer Case

Figure 242-1210
Page 242-25

3
I M
AR
DESCRIP ION
Controls
25

1150 4336

SERIES
L=Low Line

AR = Use as Required;

J, U

LINE

ERO

DGO

BOLT, Hex Head, M8~1.25~16,1997

XJ, 1999 XJ

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

- = Non-IllustratedPart;

74=4 Dr.
72=2 Dr.

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

# = New This ModeiYear

TRANSMISSION
DGO=AII Autonrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AlSlN
DGD = 3 spd. Auto (DGA)

June 1998

1997-99 JEEP CHEROKEE (XJ)

PARTS CATALOG

Figure 242-1210
Page 242-26
ITEM

PART

1 QTY I

LINE

SERIES

ENGINE

TRANS

Model 242 Transfer Case

DESCRIPTION

Controls

SERIES
L=Low Line

LINE

JEEP CHEROKEE (LHD) & (RHD) (XJ)

BODY
ENGINE

J=LHD(4WD)
U=RHD(4WD)
B=RHD(4x2)
T=LHD(4x2)

74=4 Dr.
72=2 Dr.

AR = Use as Required;

-.

8' . ._ ,

TRANSMISSION

ENO=2.5L(ENC) Diesel
ERO=4.0L(ERH)
EPO=2.5L(EPE)

DGO=AII AutolTrans
DGW=44RE (DGB)
DDQ=5 spd.AISIN
DGK=42RE (DGB)
DBB=AII Manual Trans.
DGS=4 spd. Auto. AISIN
DGD = 3 spd. Auto (DGA)

- = Non-Illustrated Part;

,.--I.-

..

# = New This ModelYear

. 7I