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PantexProductWeldInspectionForm(Visual)
(ReferenceWI02.03.15.01.01)
(1)ItemID (2)WorkOrder/Job# (3)Date: (4)Code(AcceptanceCriteria) (5)WeldingProcedureSpecification(WPS)# (6)BaseMaterialSpecification/Type (7)Location/Supplier (8)WeldersSignature (9)BaseMetalHeat# (10)FillerMetalHeat/Lot# (11)Joint Identification (12)WeldersIdentification (13)InitialJointInspection (15)WeldersQualification (17g)WeldReinforcement (17)FinalWeldInspection (17e)ExcessPorosity (17f)ExcessiveUnderCut (17a)WeldSize/Profile (16)MaterialControl (14)WPSVerification (17b)WeldLocation (17k)WeldSpacing (17d)Penetration
(17j)ArcStrikes
(17l)Undercut
(17c)Cracks
(17i)Fusion
(17h)Root
(19)InspectorName/Signature
Qualification
UNCLASSIFIED
UNCLASSIFIED
PantexProductWeldInspectionForm(Visual)
(ReferenceWI02.03.15.01.01)
Explanation
Enterthedrawing/piece/part/copynumber. EntertheWorkOrderorJobnumber. DateofInspection.Ifmorethanonedateisrequiredspecifyalldates. Identifytheacceptancecriteria(e.g.,code)towhichinspectionoccurred.Ifmorethanoneidentifyallapplicablecodesand specifywhichcodeappliestoeachjointineitherblock11orblock18. EntertheWPSnumber.IfmorethanoneWeldingProcedureSpecifications(WPS)thanidentifyallapplicableWPSand specifywhichWPSappliestoeachjointineitherblock11orblock18. Identifythebasematerialtype/grade/groupnumber.Differentbasemetalsmustbetraceabletotheweldjointinwhichit wasused. Entercompanyname. Allweldersthatperformweldsontheproductmustsign. Enterthebasematerialheatnumber.Differentbasemetalheatnumbersmustbetraceabletotheweldjointinwhichit wasused. Enterthefillermaterialheatorlotnumber.Differentfillermaterialheatorlotnumbersmustbetraceabletotheweldjoint inwhichitwasused.IfautogenouslyweldedthenNA. Identifyeachjointbeingwelded(piecenumbers,view,sheet,etc.).Ifspaceisneededduplicatepage1ofthisdocument. IfonlyonewelderthenAllmaybeplacedintheblockonetimetorepresentalljoints. Entertheweldersuniqueidentificationsymbolforthatweldjoint(e.g.,initials,symbol,etc.). Checkthisblockifaninitialjointinspectionoccurs.(e.g.,thickness,jointpreparation,rootopening,groovedesign,etc.). CheckthisblockiftheweldingequipmentparametershavebeenverifiedtomatchtheWPS. Checkthisblockiftheweldersqualificationswereverifiedbeforeweldingbegins. Checkthisblockiftheworkareahasbeenverifiedtohavebeenkeptunclutteredsonoforeignmaterial(basemetalor fillermetal)couldbeintroduced. Ifanyofthefollowinginspectioncriteria(17a17l)hasanXplacedintheattributeblocktheweldisrejectedforthat reason.IfmarkedwithXrepairisneeded.Repairedweldsshallmeetapplicablecoderequirements.Ifadifferentweld processfromtheoriginalisusedfortherepair,approvalmustbeobtainedfromPantex.Repairedweldmustmeetthe originalinspectioncriteria. Refertothedesigndrawingforweldsizeandappropriatecodeforweldprofileacceptancecriteria. Thedesigndrawingspecifiesweldlocation. Cracksareneverallowed. Thedesigndrawingwillspecifytheamountofpenetration.Ifnonumberispresentbesidetheweldsymbol,itisassumed tobefullpenetration.(referenceAWSA2.4) Refertotheappropriateweldingcodeforacceptancecriteria. Refertotheappropriateweldingcodeforacceptancecriteria. (Groovewelds)Refertotheappropriateweldingcodeforacceptancecriteria. Ifpossible,inspecttherootpassofgrooveweldsforfusion,reinforcement,penetration,etc. Thereshallbeasmoothtransitionfromweldmetaltobasemetal.Thereshallbenosharptransitionsoroverlappingweld metal. Refertotheappropriatesectionofeachapplicablecodetodeterminewhatispermissible.Thecodemayrequireand describearcstrikerepairsandthereforemaynotrequireengineeringapproval. Weldspacingprimarilyreferstointermittentweldsandshallagreewithdesignrequirements.AWS2.4impliesthat weldingshouldstartinthemiddlewiththeendstiedin;theendsmayhavedifferentlengthofweldsegmentsorshorter spacing. Refertotheappropriateweldingcodeforacceptancecriteria. Thisspaceisprovidedforclarifyinginformationifneeded. Inspectorsname,date,andqualification(1of4).
17a 17b 17c 17d 17e 17f 17g 17h 17i 17j 17k
17l 18 19
UNCLASSIFIED