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Heat Resisting Steel Boiler Tube/Pipe Atmospheric Corrosion Resisting Steel Sulphuric Acid Corrosion Resisting Steel Sea Water Corrosion Resisting Steel Stainless Steel Special Alloy SurfacingCast Iron Electroslag Welding Materials Electrogas Welding Materials NITTETSU High Efficiency Welding Process Welding Machine and Equipment Approval List of Welding Materials
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Head Office :
Tsukiji-KY Bldg., 4-7-5 Tsukiji, Chuo-ku, Tokyo 104-0045 Tel: +81-3-3524-3400 Fax: +81-3-3524-3401 E-mail: overseas@nsswelding.co.jp 6-1, 7-chome, Higashi Narashino Narashino City, Chiba Pref,. 275-0001 Tel: 0474-79-1171 Fax: 0474-75-6430 2-1, 4-chome, Asae, Hikari City, Yamaguchi Pref., 743-0021 Tel: 0833-71-3390 Fax: 0833-71-3394 7-1, Shin-Toyohuta, Kashiwa City, Chiba Pref., 277-0804 Tel: 04-7131-3231 Fax: 04-7131-3903
Narashino Plant :
Hikari Plant :
Kashiwa Plant :
Welding Machinery & 6-1, 7-chome, Higashi Narashino Narashino City, Chiba Pref,. 275-0001 Optical Fiber Div. : Tel: 0474-79-4111 Fax: 0474-75-1434 Laboratory : In Joining Research Laboratory, Steel Reseach Laboratories Technical Development Bureau Nippon Steel Corporation 20-1, Shintomi, Futtsu City, Chiba Pref., 293-0011 Tel: 0439-80-2621~2 Fax: 0439-80-2748
Korea Branch Office : B-402, E-Starbill, 323-9 Shin-jung dong, Yang-chun gu, Seoul, Korea 158-070 C.P.O Box 6030 Tel: +82-2-2648-6578 Fax: +82-2-2648-6579
n Please note the following points in the use of this catalog. 1. Classification numbers either by JIS (Japanese Industrial Standards) or AWS (American Welding Society) are given to the products except for some types which are classified into neither of them. There are three different ways in which the classification numbers are given depending on the extent that the products meet the classifications. (1) The classification number without an mark; (i.e. JIS Z 3211 D4301) It means that the product meets the classification requirements and that JIS Mark is usable on the product based on the JIS mark system. (2) The classification number with the mark ; (i.e. JIS Z 3214 DA5003A, AWS 5.1 E7016) It means that the product meets the classification requirements but that the JIS Mark system is not applicable to the classification. (3) The classification number with the mark ; (i.e. JIS Z3312 YGW17, AWS A5.1 E7016) It means that the product meets most of the classification requirements. However, there is for example a partial deviation in chemical composition. 2. The definition of the Weld Metal described in this catalog is a weld metal which has not been diluted by base metal except in the case of SAW. 3. Besides the products listed in this catalog, we will make every effort to manufacture welding consumables and/or machinery tailored to customers' requirements. 4. The status of our ship approvals may change from time to time. Your kind confirmation for up-to-date information will be appreciated. 5. The specifications of the products included in this catalog are subject to change without prior notice.
INDEX
1) Mild Steel490MPa High Tensile Strength Steel
Welding method Brand Name NITTETSU SF-1 NITTETSU SF-3 NITTETSU SF-1A Flux Cord Arc Welding Wires Specification JIS Z 3313 T49J0T1-1CA-UH5 AWS A5.20 E71T-1C Z 3313 T492T1-1CA-N1-UH5 A5.20 E71T-12C Z 3313 T49J0T1-1MA-UH5 A5.20 E71T-1M Z 3313 T492T1-1MA-UH5 Z 3313 T49J0T15-0CA-H5 Z 3313 T49J0T1-0CA-UH5 Z 3313 T49J0T1-CA-U Z 3313 T49J0T1-0CA-U Z 3313 T49J0T1-0CA-UH5 Z 3211 E4916U Z 3211 E4948 Z 3211 E5716U Z 3211 E4303U Z 3211 E4303U Z 3211 E4319U Z 3211 E4319 Z 3211 E4319 Z 3211 E4316 Page 22 23 24 25 26 27 28 29 30 30 32 33 34 36 36 36 36 36 36 38 38 38 38 38 40 40 40 40 40 42 43 43 44 44 44 44 44 44 44 46 46 46 46
NITTETSU FC-1 NITTETSU FCM-1F NITTETSU SM-1S NITTETSU SM-1A NITTETSU L-55 NITTETSU TW-50 NITTETSU L-53
A5.20 E71T-12M A5.20 E70T-1C A5.20 E70T-1C A5.20 E71T-1C A5.20 E70T-1C A5.20 E70T-1C
NITTETSU-03 NITTETSU NS-03Hi S-03Z NITTETSU G-200 NITTETSU A-200 NITTETSU G-300
A5.20 E70T-1M A5.1 E7016 A5.1 E7048 A5.1 E7016 A5.1 E6013 A5.1 E6013 A5.1 E6013 A5.1 E6019 A5.1 E6019 A5.1 E6019
A5.1 E6027
NITTETSU YF-15BYDM3 NITTETSU YF-15Y-D NITTETSU YF-15Y-CM NITTETSU NF-45Y-B NITTETSU NF-45Y-D NITTETSU YF-800Y-D NITTETSU YF-800SY-D NITTETSU NF-60Y-DS NITTETSU NF-80Y-DS NITTETSU YF-15AY-D NITTETSU NF-11HY-D NITTETSU NF-1Y-D NITTETSU NF-100Y-DS
A5.1 E7016 A5.5 E7016-G A5.1 E7048 A5.1 E7016 A5.1 E7016 A5.1 E7024 A5.1 E7024 A5.1 E7028
A5.23 F8A2-EG-A3 F7P2-EG-A3 A5.17 F6A2-EM12 A5.17 F7A0-EH14 A5.17 F7A0-EH14 A5.17 F7A0-EH14
A5.17 F7A0-EH14 A5.17 F7A4-EH14 F6P4-EH14 A5.17 F7A4-EH14 A5.17 F7A4-EH14 A5.17 F7A4-EH14 F7P4-EH14 A5.17 F7A6-EH14 F7P6-EH14 A5.23 F8A4-EG-G F8P2-EG-G
NITTETSU NF-1Y-E
Welding method
Brand Name NITTETSU NSH-53ZYDL NITTETSU YF-38Y-D NITTETSU NF-80Y-CMS NITTETSU NF-1Y-DM3 NITTETSU YM-26 NITTETSU YM-28 NITTETSU YM-28Z
Specification JIS Z 3312 YGW11 Z 3312 YGW12 Z 3312 G49A0C0 AWS A5.17 F7A0-EH14 A5.23 F72A-EG-A2 F7P2-EG-A2 A5.23 F8A4-EG-G F8P2-EG-G A5.18 ER70S-G A5.18 ER70S-G A5.18 ER70S-3 A5.18 ER70S-G A5.18 ER70S-3 A5.18 ER70S-3 A5.18 ER70S-G A5.18 ER70S-G
Page 46 46 46 48 50 51 52 54 54 54 54 54 54 56 56
NITTETSU YM-SCM NITTETSU YM-28S NITTETSU YM-25 NITTETSU YM-24S NITTETSU YM-22Z NITTETSU YM-25S
Z 3312 G49A0C16 Z 3312 YGW15 Z 3312 YGW16 Z 3312 G43A2M0 Z 3312 YGW16
NITTETSU L-60LT NITTETSU L-80 NITTETSU L-80SN NITTETSU L-60S NITTETSU L-60W
NITTETSU L-100EL NITTETSU YF-15BY-DM NITTETSU NF-820Y-DM NITTETSU NB-250HY204B NITTETSU NF-11HY-E Submerged Arc Welding Materials NITTETSU NB-60LYDM3 NITTETSU NB-250HY80M NITTETSU NB-80Y-80 NITTETSU NF-100YCMS NITTETSU NF-100YDMS NITTETSU NF-250Y204B
A5.5 E8016-G A5.5 E8016-G A5.5 E9016-G A5.5 E10016-G A5.5 E11016-G A5.23 F9A6-EA3-A3 F8P2-EA3-A3 A5.23 F8A0-EA3-A3 A5.23 F9A8-EG-G A5.23 F8A4-EG-G A5.23 F8A8-EG-G F8P8-EG-G A5.23 F11A10-EG-M3 A5.23 F11A4-EG-G A5.23 F8A6-EG-A4 F8P6-EG-A4 A5.23 F9A2-EA3-A3 F9P2-EA3-A3 A5.23 F9A6-EG-G F8P6-EG-G
Welding method
Brand Name NITTETSU YF-15BY70M NITTETSU NB-250HY70M NITTETSU YF-15BY80M NITTETSU YM-60C NITTETSU YM-60A NITTETSU YM-80C NITTETSU YM-80A NITTETSU YM-60CS NITTETSU YM-60AS NITTETSU YM-70C NITTETSU YM-70CS NITTETSU YM-70A NITTETSU YM-80AS
Specification JIS Z 3312 G59JA1UC3M1T Z 3312 G59JA1UM3M1T AWS A5.23 F10A4-EG-G A5.23 F10A8-EG-G F10PB-EG-G A5.23 F11A2-EG-M3 A5.28 ER80S-G A5.28 ER80S-G A5.28 ER110S-G A5.28 ER110S-G A5.28 ER90S-G A5.28 ER90S-G
Page 80 80 80 82 83 84 85 86 86 86 86 86 86 88 88 88
Z 3312 G78A2UCN5M3T Z 3312 G78A4UMN5C1M3T Z 3312 G59JA1UC3M1T Z 3312 G59JA1UM3M1T Z 3312 G69A2UCN4M3T Z 3312 G69A2UCN1M2T
A5.28 ER100S-G A5.28 ER100S-G A5.28 ER100S-G A5.28 ER110S-G A5.28 ER80S-G A5.28 ER100S-G A5.28 ER110S-G
NITTETSU SF-36F NITTETSU SF-3AM NITTETSU SF-36EA NITTETSU L-55SN NITTETSU N-13NM NITTETSU L-55S
98 99 100 100 100 100 100 100 100 102 103 103 104 105 106 107 108
NITTETSU N-11V NITTETSU N-12 NITTETSU N-13 NITTETSU N-16 NITTETSU NB-55Y-DS NITTETSU NB-55LY-C NITTETSU NB-55LY-D
A5.5 E8016-G A5.17 F7A8-EH14 F7P8-EH14 A5.23 F8A8-EG-G F8P8-EG-G A5.23 F8A8-EG-G F8P8-EG-G A5.17 F7A8-EH14 A5.23 F8A4-EG-G A5.23 F8A8-EG-G F8P8-EG-G A5.23 F7A10-EG-Ni3 A5.23 F8A8-EG-G F8P4-EG-G
NITTETSU NB-55LSY3NI
NITTETSU NF-310Y-E
Welding method
Brand Name NITTETSU NF-310YDM3 NITTETSU NB-55EY-CM NITTETSU NB-55Y-CMS NITTETSU NB-55Y-DM NITTETSU NB-3NLT-3N NITTETSU YM-28E NITTETSU YM-55H NITTETSU YM-36E NITTETSU YM-1N NITTETSU YM-3N NITTETSU YT-28E
Specification JIS Z 3312 G49AP3UM12 AWS A5.23 F8A8-EG-G F8P4-EG-G A5.23 F8A8-EG-A4 F8P8-EG-A4 A5.23 F8A8-EA3-G A5.23 F7P15-ECNi3-Ni3 A5.18 ER70S-G A5.28 ER80S-G A5.18 ER70S-G A5.28 ER80S-G A5.28 ER80S-G A5.18 ER70S-G
Page 108 108 108 108 108 110 110 110 110 110 112
Gas Metal Arc Welding Wires Gas Tungsten Arc Welding Wires
NITTETSU N-2SM NITTETSU CM-2A NITTETSU N-2SV NITTETSU N-3SV NITTETSU N-55 NITTETSU N-5S NITTETSU N-3
118 120 120 120 120 120 120 120 120 120 120 122 123 124 125 126 126 126 128 128 128 128 128 130 130 130 130 130
NITTETSU N-P31 NITTETSU N-P32 NITTETSU NF-250Y-511 NITTETSU NB-250MY521H NITTETSU NB2CMY-521 NITTETSU NF-1Y-DM NITTETSU NB1CMY-511 NITTETSU NB-56Y-CMS NITTETSU YM-505 Gas Metal Arc Welding Wires NITTETSU YM-511 NITTETSU YM-511A NITTETSU YM-521
A5.5 E9016-G A5.5 E9016-G A5.23 F9P4-EG-B2 A5.23 F9P2-EG-B3 A5.23 F9P2-EB3-B3 A5.23 F9P6-EG-G A5.23 F9A2-EA3-A3 F9P0-EA3-A3 A5.23 F9P2-EB2-B2 A5.23 F9P6-EG-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER90S-G A5.28 ER90S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER80S-G A5.28 ER90S-G A5.28 ER90S-G
NITTETSU NF-250Y-204
NITTETSU YM-521A NITTETSU YT-505 Gas Tungsten Arc Welding Wires NITTETSU YT-511 NITTETSU YT-511S NITTETSU YT-521
NITTETSU YT-521S
NITTETSU YT-HCM2S NITTETSU YT-9ST NITTETSU YT-HCM12A NITTETSU YT-304H NITTETSU YT-HR3C
NITTETSU CT-16Cr NITTETSU CT-16VCr NITTETSU CT-26MCr NITTETSU CT-26GCr NITTETSU CT-60Cr NITTETSU CT-60GCr NITTETSU NF-820 Y-CNCW NITTETSU YF-15B Y-CNCW NITTETSU NF-310 Y-CNCW NITTETSU NF-820 Y-60W NITTETSU YF-15B Y-60W NITTETSU YM-55W NITTETSU YM-60W NITTETSU FGC-55
A5.1 E7028 A5.5 E8016-G A5.5 E8018-W A5.23 F7A0-EG-G A5.23 F7A4-EG-G A5.23 F7A4-EG-G A5.23 F8A0-EG-G A5.23 F8A2-EG-G A5.28 ER80S-G A5.28 ER70S-G A5.28 EG80S-G
9) Stainless Steel
Welding method Brand Name NITTETSU SF-308L NITTETSU SF-309L Specification JIS Z3323 TS308L-FB0 Z3323 TS309L-FB0 AWS A5.22 E308L T0-1 A5.22 E309L T0-1 A5.22 E308T0-1 A5.22 E308T0-1 A5.22 E308LT0-1 A5.22 E308LT1-4 A5.22 E308LT1-1 A5.22 E308LT0-1 A5.22 E309T0-1 A5.22 E309LT0-1 A5.22 E309LT1-1 A5.22 E309LT1-1 A5.22 E309LT1-4 Page 168 169 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170 170
NITTETSU FC-308LP NITTETSU FC-308LV NITTETSU FC-308LT Flux Cord Arc Welding Wires NITTETSU SF-309 NITTETSU FC-309L
Z3323 TS308-FB0 Z3323 TS308H-BiF-FC0 Z3323 TS308L-FB0 Z3323 TS308L-FB1 Z3323 TS309-FB0 Z3323 TS309L-FB0 Z3323 TS309L-FB1
A5.22 E309LMo T0-1 A5.22 E309LMo T0-1 A5.22 E309LMoT1-1 A5.22 E309LMoT1-1 A5.22 E309LMoT1-4
Welding method
Specification JIS Z3323 TS316L-FB0 Z3323 TS316L-FB0 Z3323 TS316L-FB1 Z3323 TS347-FC0 AWS A5.22 E316 T0-1 A5.22 E316L T0-1 A5.22 E316LT0-1 A5.22 E316LT1-1 A5.22 E316LT1-1 A5.22 E316LT1-4 A5.22 E317T0-1 A5.22 E347T0-1 A5.22 E347T0-1 A5.22 E347T0-1 A5.22 E317LT0-1 A5.22 E317LT0-1 A5.22 E2209T0-1 A5.22 E2209T0-1
Page 170 170 170 170 170 170 170 170 170 170 170 170 172 172 172 172 172 172 172 172 174 175 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 178 178 178 178
NITTETSU FC-316LP NITTETSU SF-347 NITTETSU FC-347 Flux Cord Arc Welding Wires NITTETSU FC-347H NITTETSU FC-347L NITTETSU SF-317L
Z3323 TS2209-FC0 Z3323 TS329J4L-FC0 Z3323 TS329J4L-FC0 Z3323 TS329J4L-FB0 Z3221 ES308-16 Z3221 ES309-16
NITTETSU-308ULR NITTETSU-309LR
A5.4 E308-16 A5.4 E309-16 A5.4 E308L-16 A5.4 E308L-16 A5.4 E308L-16 A5.4 E309L-16
NITTETSU-309ULR NITTETSU-309MR NITTETSU-309MLR NITTETSU-310R NITTETSU-312R NITTETSU-316R Covered Arc Welding Electrodes
A5.4 E309L-16 A5.4 E309Mo-16 A5.4 E309Mo-16 A5.4 E310-16 A5.4 E312-16 A5.4 E316-16
NITTETSU-316LR NITTETSU-316ULR NITTETSU-316LNR NITTETSU-316CLR NITTETSU-317LR NITTETSU-317LNR NITTETSU-347R NITTETSU-347LR NITTETSU-347APR NITTETSU-170 NITTETSU-DP8 NITTETSU-DP3 NITTETSU-DP3W
Z3221 ES316L-16
A5.4 E316L-16 A5.4 E316L-16 A5.4 E317L16 A5.4 E34716 A5.4 E347L16 A5.4 E220916 A5.9 ER308 A5.9 ER308L A5.9 ER309
Z3221 ES2209-16
10
Welding method
Brand Name NITTETSU Y-309 BF-300F NITTETSU Y-309LBF-21 NITTETSU Y-309L BF-24CL NITTETSU Y-316 BF-300M NITTETSU Y-316 BF-300F NITTETSU Y-316L BF-300M NITTETSU Y-316L BF-300F NITTETSU Y-316L BF-29T NITTETSU Y-317LBF-24 NITTETSU Y-347 BF-300M NITTETSU Y-170 BF-300M NITTETSU Y-DP8BF-30 NITTETSU Y-DP3BF-30 NITTETSU Y-410 BF-300M NITTETSU YM-308 NITTETSU YM-309
Specification JIS AWS A5.9 ER309 A5.9 ER309L A5.9 ER309L A5.9 ER316 A5.9 ER316 A5.9 ER316L A5.9 ER316L A5.9 ER316L A5.9 ER317L A5.9 ER347 A5.9 ER410 A5.9 ER308 A5.9 ER309 A5.9 ER316 A5.9 ER308Si
Page 178 178 178 178 178 178 178 178 178 178 178 178 178 178 180 181 182 184 184 184 184 184 184 184 184 184 184 184 184 184 184 184 184 184 184 184 184 184 184 186 186 186 186 186 186 186
NITTETSU YM-308L NITTETSU YM-308LSi NITTETSU YM-308UL NITTETSU YM-309Si NITTETSU YM-309L NITTETSU YM-309LSi Gas Metal Arc Welding Wires
A5.9 ER308 A5.9 ER308LSi A5.9 ER308L A5.9 ER309Si A5.9 ER309L A5.9 ER309LSi
NITTETSU YM-309Mo NITTETSU YM-309MoL NITTETSU YM-310 NITTETSU YM-316L NITTETSU YM-316LSi NITTETSU YM-316UL NITTETSU YM-317L NITTETSU YM-347 NITTETSU YM-347L NITTETSU YM-190 NITTETSU YM-410
A5.9 ER309Mo A5.9 ER309LMo A5.9 ER310 A5.9 ER316L A5.9 ER316LSi A5.9 ER316L A5.9 ER317L A5.9 ER347 A5.9 ER347 A5.9 ER410 A5.9 ER430 A5.9 ER430 A5.9 ER308
NITTETSU YM-410Nb NITTETSU YM-430 NITTETSU YM-430L NITTETSU YM-160 NITTETSU YT-308 Gas Tungsten Arc Welding Wires
11
Welding method
Specification JIS AWS A5.9 ER310 A5.9 ER316 A5.9 ER316L A5.9 ER316L A5.9 ER317L A5.9 ER320 A5.9 ER312 A5.9 ER347
Page 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186
NITTETSU YT-316L NITTETSU YT-316UL NITTETSU YT-317L NITTETSU YT-320 NITTETSU YT-312 NITTETSU YT-347 Gas Tungsten Arc Welding Wires
NITTETSU YT-347AP NITTETSU YT-DP8 NITTETSU YT-DP3 NITTETSU YT-DP3W NITTETSU YT-410
NITTETSU YT-410Nb NITTETSU YT-430 NITTETSU YT-430L NITTETSU YT-430Nb NITTETSU YT-190 NITTETSU YT-444 NITTETSU YT-630
A5.9 ER2205
A5.9 ER630
NITTETSU WELD 196 NITTETSU NI 141AC NITTETSU YAWATA WELD B NITTETSU YAWATA WELD 182 NITTETSU YAWATA WELD 182AC NITTETSU NI 9 NITTETSU WELD 42
NITTETSU WELD 112 NITTETSU WELD 112AC NITTETSU WELD 112M NITTETSU MON NITTETSU HST-C2
NITTETSU FLUX 10H NITTETSU FILLER 196 NITTETSU YT-NIC NITTETSU YT-MON YAWATA FILLER 82
NITTETSU FILLER 196 NITTETSU FILLER 92 NITTETSU YT-NC718 NITTETSU FILLER 625 NITTETSU YT-HSTC2 NITTETSU YT-HSTG2
A5.14 ERNiMo-9 A5.14 ERNiCrFe-6 A5.14 ERNiFeCr-2 A5.14 ERNiCrMo-3 A5.14 ERNiCrMo-4 A5.14 ERNiCrMo-8
12
NITTETSU H-13CrM NITTETSU H-MCr NITTETSU H-11Cr NITTETSU H-30Cr NITTETSU H-30CrM NITTETSU C-1N NITTETSU C-5N
13
NITTETSU SB-41
SOFT BACKING SUBMERGED ARC WELDING PROCESS NITTETSU FLUX COPPER BACKING SUBMERGED ARC WELDING PROCESS
1. It is small and light and consequently is easily set up by sticking adhesive face of aluminium foil to steel plate. 2. It can be used by cutting to the desired length and bending up or down since solid fluxes are tile-like and flexible. 3. It can be used for uranami (sound penetration bead) welding with a wide range of welding conditions since solid fluxes have high fire resistance. 4. I nventory control is easy since it rarely absorb moisture and, therefore, redrying is not necessary. One-side welding where backing jigs cannot be used like welding of curved plates in shipbuilding and site welding of bridges. Welding of large plates for ships, bridges and structures.
226
228 230
Gravity Welder Versatile Arc Welding Equipment Portable Type Arc Welding Robot SESNET Welder Electrogas Welding Machine High Heat Input Submerged Arc Welding Equipment Diaphragm Welding Equipment NS-Oneside MAG Welding Equipment PANEL Welding Equipment Multi-electrode Automatic Welding Equipment One-Side SAW Welding Equipment High Speed FCuB Welding Equipment Inverter Plasma Welder Inverter Plasma Welder AC/DC Plasma Welder Plasma Gouging Machine
Welding of Box column corner joints Welding of Box column diaphragms Joining of steel plates Horizontal Fillet Welding of bridge ribs and stiffeners Horizontal Fillet Welding of longitudinals and stiffeners Joining of large steel plates Joining of large steel plates Welding of various metals Welding of various metals Welding of all metals Gouging of various metals
14
Machine and Equipment Plasma Gouging Machine Circumferential Fillet Welding Equipment
Application Gouging of various metals Welding of automotive parts, etc Welding of electromagnetic valves,sensor parts,etc Seam Welding of flat plates and pipes Butt welding of flat plates Seam Welding of various pipes Welding of box corner sections Spot welding of OA machines
Pipe Overlap Eillet Welding Equipment Flat Plate Butt Welding Equipment Flat Plate and Pipe Seam Welding Equipment Pipe Welding Equipment Box Corner Welding Equipment Plasma Robot Spot Welding Equipment
15
WARNING
Be sure to follow the safety practices stated in the following in order to protect welders, operators and accompanied workers from a serious accident resulting in injury or death.
Be sure to follow the safety practices stated in the following when you use welding consumables. Be sure to follow the safety practices stated in the instruction manual when you use welding equipment.
WARNING
Electric shock can kill.
Do not touch live electrical parts. (A covered electrode held with an electrode holder and a wire in welding are electrically live.) Wear dry, insulated gloves. Do not wear teared and wet gloves. Use an electric shock prevenling device (open-circuil-voltage-reducing device) when welders or operalors work in confined or high-level paces. Use also a lileline when a welder or operator conducts welding at a highlevel spaces. Follow the safety practice stated in the instruction manual of the welding machine before you use. Do not use a welding machine case or cover of which is removed. welding cables must be of a size adequale for the capacity expected. Welding cables must be maintained, and a damaged cable must be repaired or replaced new.
16
CAUTION
Fumes and gases generated in welding. can be dangerous to your health. Welding in conlined spaces can be dangerous to suffocation because of oxygen deficient atmospheres.
Keep your head out of the source of fumes or gases to prevent you from directly breathing high density fumes or gases. Use local exhaust ventilation, or wear respirators in order to prevent you from breathing fumes and toxic gases Use general ventilation for welding in the workshop. Particularly in welding in confined spaces, be sure to use adequate ventilation, or wear respirators in the presence of a trained supervisor. Do not weld where operations of degreasing, cleaning, spraying, and painting are present nearby. Welding work close to these operations may cause a generation of harmful gases. Use adequate ventilation or respirators with special attention in welding plated and coated steel. Use respirators, eye safety glasses and safety leather gloves when handling welding fluxes in order to prevent you from the flux dust.
CAUTION
Arc rays can injure eyes and burn skin.
Wear hand shields with an adequate grade of shade in welding and in supervising the welding work. Select the correct grade of shade for filter lenses and filter plates suitable for exact welding work by referring to the standard of JIS T8141. Wear protectors suitable for preventing you from the arc rays such as safety leather gloves for welding, long sleeve shirts, foot covers, Ieather aprons, etc. Use, at need, shade curtains for welding by surrounding the welding areas in order to prevent accompanied workers from the arc rays.
17
CAUTION
Fire and explosion can take place.
Never weld at areas adjacent to highly inflammable materials. Remove combustibles so that spatter cannot ignite them. If combustibles cannot be removed, cover them with a noninflammable material. Do not weld a vessel or pipe which contains combustibles or being sealed. Do not put a hot weldment close to combustibles right after welding finished. When welding cellings, floors, walls, etc. remove combustibles at the other side of them. Any part of welding wire, with exception of wire extended at the tip of the torch, must be free from touching on the electrical circuit of the base metal side. Fasten the cable joints and seal them in a insulation tape. The cable for the base metal side should be connected closer to the part of welding. Be ready to cope with a possible accident by equipping fire-extingushing equipment adjacent to the welding areas.
CAUTION
Flying spatters and slags can injure eyes and cause skin burns. High temperature heat in welding can cause skin burns.
Wear safety glasses, safety leather gloves for welding, long sleeve shirts, foot covers, leather aprons, etc. Do not touch weldments while hot.
18
CAUTION
The tips of the welding wires and filler wires can injure eyes, faces, etc.
Do not loose your hold on the tip of the wire when take off the tip of the wire. Do not direct the welding torch to your face when check the wire feeding condition.
CAUTION
Wear safety shoes, and pay your attention not to drop welding consumables on your body when you carry and handle them. Keep your posture correct not to cause a crick in your back while handling them. Follow the handling instructions shown on the surface of the pail pack wire packages when handle them. Pile up welding consumables so that falling down and dropping cannot take palce while being stored and carried.
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