Company Business Zamil Air Conditioners was founded in 1974, and is the first major business venture in manufacturing

sector for the Al Zamil group of Companies. It is also the first manufacturing unit for air conditioners to be established in Saudi Arabia. Zamil Air conditioners manufactures both consumer and central range of air conditioners and has sales operations in over 55 countries in the Middle East, Europe, America, Africa, Australia and the Far East. The companys operations are structured into four Strategic Business Units (SBUs) supporting six in - house product and service brands as well as a number of international brands under the OEM sales. The six in-house brands are Classic, Cooline, CoolCare, Clima Tech, Geoclima and Kessler Clima Tech. The four SBUs are: 1. Consumer Business unit supporting Classic, Cooline, GE and OEM brands for consumer range of air conditioners. 2. Unitary & Applied Business unit supporting Classic, Cooline, GE and OEM brands for commercial range of air conditioners. 3. Zamil CoolCare - service and maintenance provider. 4. Geoclima srl - independent business and supporting other SBUs for their requirement of Chillers & Double skin AHUs. The first three SBUs - Consumer Products, Unitary & Applied Products and Zamil CoolCare direct their business operations from the corporate headquarters at Dammam, Saudi Arabia. The production facilities at Dammam are shared by Consumer Products and Unitary & Applied Products. Geoclima has its own production and functional departments located at Monfalcone, Italy. All the four SBUs, while operating independently, supplement each others activities in a way that makes synergy work at its best and achieve the corporate goals of increased productivity and efficiently. Factories and Productions Zamil Air Conditioners has its prime manufacturing base at Dammam, Saudi Arabia and has one speciality production facility in Italy operated by Geoclima. The company can produce up to 440,000 room air conditioners, 60,000 mini-split systems and 36,500 central air-conditioning systems per year. Quality & Product Certificates The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2000 certification. Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabias Standard Organization) certificate for room air conditioners. Its products and services are also certified with: 1. 2. 3. 4. 5. 6. CE (Council of European Community) UL (Underwriters Laboratory) AHAM certificate (Association of Home Appliance Manufacturers) Eurovent DEMKO ETL

Other awards include the prestigious Engineering Excellence Award of General Electric, and the inaugural Prince Mohammed bin Fahd Al Saud Award for Factory Safety. Our Products In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Conditioners manufacturers a host of residential and commercial air conditioners. This board range extends from the concealed units up to 5 ton, the ducted splits up to 30 tons, the packaged units up to 70 tons. The single and double skin air handling units up to 130,000 CFM and the water chillers up to 487 ton cooling capacity.

INDEX
Contents Page

Model decoding ........................................................................................................................................ 2 Unit features ............................................................................................................................................. 3 Standard specifications ......................................................................................................................... 3-5 Options & accessories ........................................................................................................................... 6-7 Physical data ......................................................................................................................................... 8-9 Selection procedure ............................................................................................................................... 10 Performance data .............................................................................................................................. 11-12 Electrical data ......................................................................................................................................... 13 Dimensions ....................................................................................................................................... 14-16 Typical schematic wiring diagram ...................................................................................................... 17-21 Rigging instructions ................................................................................................................................ 22 Installation clearance .............................................................................................................................. 23 Mounting location ................................................................................................................................... 24 Load distribution ..................................................................................................................................... 25 Installation instructions ........................................................................................................................... 26 Electrical ................................................................................................................................................. 27 System design ........................................................................................................................................ 27

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS. THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

MODEL DECODING
7 ELECTRICAL SUPPLY (V-Ph-Hz)
H : 208/230-3-60 S : DUAL SCROLL A : STANDARD OPTIONS A : ALUMINUM FIN B : COATED ALUMINUM FIN C : COPPER FIN D : ALUMINUM FIN WITH COIL GUARD E : COATED ALUMINUM FIN WITH COIL GUARD A : STANDARD OPTIONS H : DUAL SEMI-HERMETIC RECIPROCATING M : 380-3-60 (4 WIRE)

1, 2 & 3 BASIC

4, 5 & 6 NOMINAL COOLING CAPACITY (TONS) 9 ELECTRICAL KITS OPTION 10 CONDENSER COIL 11 MECHANICAL KITS OPTIONS

8 REFRIGERATION CIRCUIT TYPE

CAX

020

* **
V : VOLT FREE CONTACTS C : COMPRESSOR CIRCUIT BREAKER P : PUMPDOWN SOLENOID VALVE B : K & V COMBO E : K & C COMBO G : K & P COMBO T : K, V & C COMBO M : K, V & P COMBO N : V, C & P COMBO L : K, V, C & P COMBO G :COPPER FIN WITH COIL GUARD J : M & P COMBO K : M & O COMBO N : M & H COMBO Q : M & R COMBO S : M, H & R COMBO T : M, H & P COMBO U : M, H & O COMBO V : A, H & R COMBO F : A, H & P COMBO G : A, H & O COMBO L : A, H, P & R COMBO B : M, H, O & R COMBO K : FAN CYCLING & ADJUSTABLE HIGH & LOW PRESSURE SWITCHES P : PRESSURE GAUGES (SUCTION & DISCHARGE) O : PRESSURE GAUGES (SUCTION, DISCHARGE & OIL)

+
M : REPLACEABLE CORE FILTER DRIER & SHUT-OFF VALVE

CONDENSING UNIT

025

030 F : 460-3-60 Q : QUADRUPLE SEMI-HERMETIC RECIPROCATING

035 L : DUAL SEMI-HERMETIC RECIPROCATING WITH UNLOADER (LEAD COMPRESSOR) M : QUADRUPLE SEMI-HERMETIC RECIPROCATING WITH UNLOADER

***

****

++

040

H : HOT GAS BYPASS VALVE R : CONDENSER PRESSURE RELIEF VALVE

045

**

050

060

070 (LEAD COMPRESSOR)

***

080

090

100

120

150

170

NOTES:

* ** *** **** +

++

Dual scroll compressors are available up to models CAX025 only. Dual semi-hermetic compressors are available for models CAX030 - CAX080 only. Quadruple semi-hermetic compressors are available for models CAX090 - CAX170 only. A combination of volt free contact option: 1. Unit ON/OFF indication, 2. Compressor ON/OFF trip, 3. Unit trip indication. Standard options (up to models CAX040) contain sealed type filter drier, low & high pressure switches and without vibration isolator for semi-hermetic compressors. Standard options (for models CAX045 & above) contain replaceable filter drier, ball valve, sight glass and without vibration isolator for semi-hermetic compressors. Oil pressure gauge is applicable for semi-hermetic compressors only.

UNIT FEATURES
GENERAL
The CAX series air cooled condensing units from Zamil Air Conditioners are designed to provide engineering excellence in comfort air conditioning and industrial cooling with a superior combination of energy saving, performance, application flexibility, ease of service & maintenance and ability to withstand extreme ambient temperatures. These units can be combined with a wide variety of evaporator coils and blower packages to provide quite and dependable comfort. These units can be installed on a roof tops or at ground level. These CAX series units are designed to use ozone friendly HFC R-134a refrigerant. HFC R-134a is a singular compound form with proven highly efficient thermodynamic proprieties. The compound has no chlorine and does not contribute to Ozone depletion. There will be no phase out and no replacement costs for the life of the equipment.

SALIENT FEATURES OF THE CAX SERIES:

* * * * * * * * * *

HFC R-134a equipments are value added product and a giant leap toward addressing some of the issues relating to climate change and environmental protection. Compact unit design & excellent serviceability. High energy efficiency ratio (EER). Scroll and semi hermetic reciprocating compressors. Independent refrigeration circuits. Integral sub cooling circuit provided to increase overall unit efficiency. Low noise condenser fans, direct drive with rolled form venturi design to eliminate airflow recycling. Condenser fan motors are totally enclosed air over type (TEAO) with class 'F' winding insulation. Microprocessor based controls. High safety standards with UL listed electrical components. Quality assurance according to ISO 9001: 2000. Guarantees high and constant product quality.

STANDARD SPECIFICATIONS
A. UNIT CASING & CONSTRUCTION
Unit casing shall be fabricated of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by the hot dip process of lock forming quality conforming to ASTM A 653 commercial weight G-90 followed by backed on electrostatic polyester dry powder coat. Condensing unit consists of dual or quadro refrigeration compressors, condenser coil, propeller fans, control wiring and interconnecting piping completely factory assembled. The whole unit is mounted on pressed steel or 'C' channel base rail with lifting holes. The unit is provided with an integral weather resistant control panel suitable for remote thermostat control, ready for field connection.

B. COMPRESSOR
Semi-hermetic reciprocating compressors are used as standard for models CAX030 - CAX170 except for models CAX020CAX025 scroll compressors are used as standard. All the compressors are conforming to ARI 540 standard. The compressors are equipped with internal motor protection, factory installed crankcase heaters and rubber vibration isolators for quiet and efficient operation. As an option, semi-hermetic compressor can be fixed on anti-vibration mounting (spring type) along with suction & discharge line vibration eliminators. Oil pressure control is provided on units with semi-hermetic compressor only. Each compressor has lock-out devices to protect it from short cycling when tripped by safety controls. Each compressor has separate condenser coil with safety controls. Sight glass and filter drier are standard for all models.
3

C. CONDENSER COILS
V & W-configurations condenser coils are of the enhanced louvered fin-and-tube type, constructed of seamless 3/8" dia. inner grooved copper tubes, mechanically bonded to aluminum fins for maximum heat transfer efficiency. As an option, corrugated copper fins or coated aluminum fins or other coated coils may be provided. The fins have full self spacing collars which completely cover each tube. The staggered tube design improves the thermal efficiency. End plates support sheets are heavy gauge galvanized steel with extruded collars for better tube support, formed to provide structural strength. Each coil is pressure tested in the factory at not less than 450 psi air pressure.

D. CONDENSER FANS
Condenser fans are constructed of die cast aluminum blades/hubs with direct driven motors. All fans are statically and dynamically balanced to operate at minimum noise and vibration. Fan blades are designed with appropriate pitch angle which result in maximum airflow through the condenser coil.

E. CONDENSER FAN MOTOR

Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase with class 'F' winding insulation and ball bearings for high ambient application. These fan motors are of totally enclosed air over type (TEAO) with inherent thermal protection of automatic reset type & specially designed for outdoor applications.

F. SERVICE VALVES
Both suction and liquid service valves are brass, back seating type with sweat connections. Valves are externally located so refrigerant piping connections can be made quickly and easily.

G. CONTROL PANEL
The control panel design is equivalent to NEMA-4 standard with hinged door for easy access ensuring dust and weatherproof construction. Internal power and control wiring is neatly routed, properly anchored and all wires are identified with cable markers as per NEC standard applicable to HVAC units. The electrical controls used in the control panel are UL approved, which are reliable in operation at high ambient conditions for a long period.

H. MICROPROCESSOR CONTROLLER
These condensing units are provided with a microprocessor control board incorporating the following features:

BALANCE LOADING OF COMPRESSORS: The units electronic control automatically operates lead/lag sequence
of compressors. This is to load the compressors evenly over long periods of operation. If required however, compressor 1 can also be set to always lead. In this case, compressor 1 always starts first and stops last. (Selectable through dip switch setting on control board).

PUMP DOWN FUNCTION: In units equipped with pump down system, the controller provides the time delay between
solenoids opening and compressor starting to equalize the pressure in the system necessary for compressor to startup. (Selectable through dip switch setting on control board).

COMPRESSOR ANTI-RECYCLING PROTECTION: The controller has a built-in 3 minutes minimum off timer for
compressor. This is for compressor protection in case of accidental manual re-set or immediate re-cycling of thermostat due to load demand.

COMPRESSOR LOCK-OUT FUNCTION: If any of the units safety control trips due to abnormal conditions, the
electronic controls locks out the compressor after a pre-determined timing preventing a re-start unless attended by a qualified service technician. The unit can be re-started through thermostat re-set after ensuring safe system conditions.

FAULT DIAGNOSTICS: In case of system fault, LEDs on the board emits a flashing signal indicating where the fault
is. This is to guide the service technician in identifying the fault.

DIGITAL I/Os: The units control board is compatible to operate with a DDC controller or any standard 24V a.c.
thermostat commercially available.

SEQUENTIAL CONTROL: With input signals from the thermostat, the motors in the equipment is started in sequential
order: supply fan condenser fan compressor; at a pre-determined timings.
4

I. ADJUSTABLE HIGH PRESSURE SWITCH (HPS)

Field adjustable high pressure switch provides safety protection in the case of excessive discharge pressure. Typical factory pressure settings are shown in table below.
OPEN 350 10 Psig CLOSE 300 10 Psig

J. ADJUSTABLE LOW PRESSURE SWITCH (LPS)

Field adjustable low pressure switch provides safety protection in the case of low suction pressure and loss of refrigerant charge. Typical factory pressure settings are shown in table below.
OPEN 10 5 Psig CLOSE 30 5 Psig

K. COMPRESSOR OVER LOAD PROTECTOR

The compressors has built-in thermal protector for its protection against high winding temperatures. Motor starter control is equipped with an external overload relay as an additional protection against overload.

L. UNDER VOLTAGE MONITORS (UVM)

This device protects the motors in the unit from faults such as; under or over voltage, unbalance & phase reversal of the power supply. When the device sensed such faults, it will cut-off the supply in the control circuit thereby cutting off power to the motors. The voltage monitor will re-set automatically when power is brought back to its normal conditions.
LINE VOLTAGE RANGE
190 - 480 VAC

TRIP & RE-SET VOLTAGE (% OF SET POINT)

UNDER VOLTAGE TRIP 90% RE-SET 93% OVER VOLTAGE TRIP 110% RE-SET 107% PHASE IMBALANCE TRIP 6% RE-SET 4.5%

M. CRANKCASE HEATERS
Each compressor has crankcase heater. The compressor crankcase heater is always on when the compressor is deenergized. This protects the system against refrigerant migration, oil dilution and potential compressor failure.

N. FILTER DRIER
Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil contaminating particles by the filter drier. Cartridge (sealed type) is standard for model CAX020 - CAX040 and for all other models replaceable core filter drier is provided.

O. SIGHT GLASS
Moisture indicating sight glass (supplied loose) to be installed in liquid line in the field. Easy to read color indicator shows moisture contents and provides a mean for checking the system refrigerant charge.

OPTIONS & ACCESSORIES

A. CAPACITY CONTROL
On semi-hermetic compressors, capacity control is achieved by cycling compressors on /off and cylinder unloading. The use of unloading provides good part load capacities. Hot gas bypass is available as an option on the lead circuit to permit operation of the system down to 80 % of its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the compressor on and off, ensuring narrow temperature swing and lengthen the life span of the compressor.

B. ADVANCE MICROPROCESSOR
Advance microprocessor control can be offered to achieve precise control and safety functions of the condensing units. Microprocessor is simple to use, push button keyboard allows to access the operating conditions, control set points and alarm history clearly displayed on a multi-line backed illuminated LCD panel. Also its compatible with building management system and adoptable to LON protocol.

C. FAN CYCLE SWITCH HEAD PRESSURE CONTROL (FCS)

The capacity of air-cooled condensers varies with the difference between condensing temperature and condenser entering air temperate (ambient temperature). It increases as this difference increases. For a given capacity, a drop in the ambient temperature will lower the condensing temperatures and if the ambient temperature drops below a given limit, head pressure control is required. Control shall be set for a minimum of 95F (35C) saturated refrigerant condensing temperature, or to suit the specified application.

D. PUMP DOWN SOLENOID VALVE (PDS)

A pump down solenoid valve may be installed in the liquid line. When the room thermostat is satisfied, the valve closes and the compressor continues to run until a substantial portion of the refrigerant has been pumped out from the evaporator. The low-pressure switch will cycle off the compressor at a predetermined evaporator pressure.

E. CIRCUIT BREAKER
Protect against compressor & condenser fans branch circuit fault. When tripped (Manually or automatically), the breaker opens the power supply to the compressor and control circuit through auxiliary contacts.

F. PRESSURE GAUGES
Suction, discharge and oil (semi hermetic compressor only) pressure gauges.

G. DISCHARGE LINE MUFFLERS

Discharge line mufflers are installed to eliminate noise due to refrigerant pulsation.

H. SPRING ISOLATORS (for semi-hermetic compressors only)

Compressors with spring isolators and vibration eliminators reduces the vibration transmitted from compressor to the piping and unit structure.

I. CONDENSER COIL GUARD

Protect the condenser coil from physical damage.

J. THERMO-GUARD COATED CONDENSER

Copper/aluminum fins/ tubes condenser coils for seashore salty corrosive environment. Specify your requirement during order entry.

STANDARD FEATURES/OPTIONS
DESCRIPTION Dual scroll compressor (for CAX020 - CAX025 only) Dual semi-hermetic compressor (for CAX030 - CAX080 only) Quadruple semi-hermetic compressor (for CAX090 & above) Capacity control for semi-hermetic compressor on lead compressor Compressor crankcase heaters Compressor circuit breakers Compressor overload protection Spring isolators with vibration eliminators for semi-hermetic compressor Compressor shut-off valves for scroll compressor Condenser fan motor, totally enclosed air-over type Condenser fan - direct drive, propeller type Condenser fan guard UVM Filter drier (sealed type) for units upto CAX040 Filter drier (replaceable type) for units CAX045 & above Sight glass (moisture indication) Low pressure switch (adjustable type) High pressure switch (adjustable type) Fan cycling (low ambient) Pump down solenoid valve Pressure relief valve Suction & discharge pressure gauges for scroll compressor Suction, discharge & oil pressure gauges for semi-hermetic compressor PIII controller Microsmart controller Coil guard Aluminum fins condenser coil Copper & coated fins condenser coil Thermo-guard coating on aluminum/copper coil Hot gas bypass Liquid line isolating valves Volt free contact STANDARD FEATURES OPTION (FACTORY INSTALLED)

PHYSICAL DATA
MODEL NUMBER NOMINAL CAPACITY , TONS* NUMBER OF REFRIGERATION CIRCUIT COMPRESSOR Type Oil per system (liters) Refrigerant** Charge per system (oz)*** CONDENSER FAN Type Qty. Diameter (inch) Nominal CFM Motor HP RPM CONDENSER COIL Type Tube DiaRowsFins per inch Total face area (Sq. ft.) HIGH PRESSURE SWITCH Open (PSIG) Close (PSIG) LOW PRESSURE SWITCH Open (PSIG) Close (PSIG) REFRIGERANT LINES+ Suction line size (OD), inch Liquid line size (OD), inch 3/8314 30 350 10 300 10 10 5 30 5 1-3/8 5/8 3/8414 30 350 10 300 10 10 5 30 5 1-5/8 7/8 2 30 15000 2 30 15000 2 30 15000 400 500 540 630 CAX020 22 Dual Scroll 4.1 CAX025 28 Dual Scroll 4.7 4.7 4.7 R-134a 740 830 960 1080 CAX030 30 Dual CAX035 35 Dual CAX040 41 Dual CAX045 46 Dual CAX050 53 Dual CAX060 60 Dual

Semi-hermetic reciprocating 4.9 4.9 4.9 4.9

Propeller 4 30 30000 4 30 30000 4 30 30000 4 30 30000 4 30 30000

1.5 1100 1.5 1100 1.5 1100 1.5 1100 1.5 1100 1.5 1100 1.5 1100 1.5 1100 Inner grooved tubes and enhanced fins 3/8414 33.3 350 10 300 10 10 5 30 5 1-5/8 7/8 3/8214 60 350 10 300 10 10 5 30 5 1-5/8 7/8 3/8314 60 350 10 300 10 10 5 30 5 2-1/8 7/8 3/8314 60 350 10 300 10 10 5 30 5 2-1/8 7/8 3/8414 60 350 10 300 10 10 5 30 5 2-1/8 1-1/8 3/8414 66.6 350 10 300 10 10 5 30 5 2-5/8 1-1/8

SOUND PRESSURE LEVEL, dBA (@ 3/5/10 meter)++ 69.3/65.8/60.5 69.7/66.1/60.9 69.8/66.3/61 72.9/69.3/64.1 72.8/69.3/64 72.9/69.3/64.1 73.3/69.8/64.5 73.3/69.8/64.5 OPERATING WEIGHT, Kg.+++ 754 838 1043 1315 1416 1450 1510 1551

NOTE: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures. ** Unit is factory supplied with holding charge only. *** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping. + Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size. ++ Based on free field area at ARI conditions. Tolerance: 2dBA. +++ Values indicated are for standard unit with aluminum fin condenser coils.

PHYSICAL DATA
MODEL NUMBER NOMINAL CAPACITY , TONS* NUMBER OF REFRIGERATION CIRCUIT COMPRESSOR Type Oil per system (liters) Refrigerant** Charge per system (oz)*** CONDENSER FAN Type Qty. Diameter (inch) Nominal CFM Motor HP RPM CONDENSER COIL Type Tube DiaRowsFins per inch Total face area (Sq. ft.) HIGH PRESSURE SWITCH Open (PSIG) Close (PSIG) LOW PRESSURE SWITCH Open (PSIG) Close (PSIG) REFRIGERANT LINES+ Suction line size Dual (OD), inch Quadruple Liquid line size Dual (OD), inch Quadruple SOUND PRESSURE LEVEL, dBA (@ 3/5/10 meter)++ OPERATING WEIGHT, Kg.+++ 3/8314 87.5 350 10 300 10 10 5 30 5 2-5/8 N.A. 1-1/8 N.A. 3/8414 87.5 350 10 300 10 10 5 30 5 2-5/8 N.A. 1-3/8 N.A. 4 32 50124 2 1100 4 32 47644 2 1100 6 32 73266 2 1100 1330 1550 855 5.2 5.2 CAX070 74 Dual CAX080 86 Dual CAX090 95 Quadruple CAX100 105 Quadruple CAX120 123 Quadruple CAX150 147 Quadruple CAX170 171 Quadruple

Semi-hermetic reciprocating 4.9 4.9 R-134a 950 Propeller 6 32 73266 2 1100 6 32 69174 2 1100 8 32 87032 2 1100 8 32 95288 2 1100 1110 1325 1540 4.9 5.2 5.2

Inner grooved tubes and enhanced fins 3/8314 120 350 10 300 10 10 5 30 5 N.A. 2-1/8 N.A. 7/8 3/8314 120 350 10 300 10 10 5 30 5 N.A. 2-1/8 N.A. 1-1/8 3/8414 120 350 10 300 10 10 5 30 5 N.A. 2-5/8 N.A. 1-1/8 3/8414 140 350 10 300 10 10 5 30 5 N.A. 2-5/8 N.A. 1-1/8 3/8414 175 350 10 300 10 10 5 30 5 N.A. 2-5/8 N.A. 1-3/8

74.7/71.2/66 75.1/71.6/66.3 75.7/72.7/66.9 76.2/72.7/67.4 77.1/73.6/68.3 77.7/74.2/69 78.1/74.6/69.3 1949 2112 2804 2870 2994 3738 4216

NOTE: * Nominal cooling capacity @ 950F outdoor and 450F saturated suction temperatures. ** Unit is factory supplied with holding charge only. *** Operating system charge is applicable when matched with air handling units & connected by 25 feet of refrigerant piping. + Pipe sizes are for runs up to 50 feet to indoor unit. For refrigerant lines longer than 50 feet, use next larger size. ++ Based on free field area at ARI conditions. Tolerance: 2dBA. +++ Values indicated are for standard unit with aluminum fin condenser coils.

SELECTION PROCEDURE
1. Enter performance tables at specified SST and desired ambient conditions to find gross capacity and power input. 2. HEAT REJECTION: Calculate condenser Total Heat Rejection Capacity as follows: HR = Unit cooling capacity + (3.41 x Total Unit Power Input, Watts). 3. HEAD PRESSURE: To determine head pressure (psig) use the following conversion table:
Condensing Temp. - 0F. (R-134a) Head Pressure - PSIG. 100 124.1 110 146.4 120 171.1 130 198.7 140 229.2 150 262.8 160 299.9

4. CORRECTION FACTORS FOR ALTITUDE:

ALTITUDE (FT.) FACTOR Condensing Unit Cooling Capacity Condensing Unit & Evaporator 2000 .99 .98 4000 .98 .96 6000 .96 .93 8000 .95 .90 10000 .94 .88

10

PERFORMANCE DATA
AMBIENT TEMPERATURE 850F CT ( F) CT ( F)
118 121 121 118 115 118 118 121 119 120 116 118 119 119 120 120 123 123 120 29.7 29.2 36.1 264 276 322 133 132 129 33.8 30.1 37.2 254 257 299 143 141 138 178.3 22.4 1414 204 129 129 183.2 25.2 1296 196 138 140 153.1 1210 128 157.3 1110 137 120.1 1012 128 123.4 940 137 102.5 859 127 105.2 798 136 107.5 126.4 160.9 187.2 28.9 39.3 30.9 38.2 87.3 769 125 90.0 714 134 92.3 76.5 89.1 606 707 128 129 78.6 91.6 556 648 137 138 80.4 93.6 58.3 499 130 59.9 464 139 61.4 430 506 589 660 738 870 1010 1178 190 247 238 277 49.1 431 127 50.5 401 136 51.7 371 42.0 377 127 43.3 350 136 44.3 324 36.5 332 124 37.6 308 133 38.6 286 143 145 145 148 145 146 143 145 146 146 146 150 154 149 147 27.5 34.2 247 288 129 127 28.3 35.1 229 266 138 136 29.0 35.9 211 247 147 145 29.0 230 129 30.7 206 138 31.8 179 146 22.3 180 127 23.7 163 136 24.6 143 144
0

SST (0F) 950F PI (kW) CT ( F) CT ( F)

20.3 26.6 26.5 33.2 35.1 40.5 47.5 56.6 74.0 86.2 84.2 99.4 116.5 148.2 172.4 20.3 26.6 28.2 35.0 276 295 343 1531 215 1309 1084 922 827 655 766 535 463 406 358 265 308 251 194

MODEL 1050F PI (kW) TC (MBH) PI (kW) PI (kW)

0

1150F TC (MBH)
0

1250F TC (MBH) CT (0F) PI (kW)

25.0 32.4 29.5 36.6 39.5 45.2 52.6 62.7 81.9 95.2 94.1 109.4 129.2 163.8 190.3 33.5 46.1 31.6 39.0

TC (MBH)
108 111 112 109 106 109 109 112 110 111 107 110 111 111 111 110 113 114 112

TC (MBH)

CAX020

206

CAX025

266

CAX030 CAX035

284 330

CAX040

383

CAX045

433

CAX050

496

30 0F

CAX060

571

CAX070 CAX080

706 824

CAX090

884

CAX100

986

CAX120

1157

CAX150

1409

CAX170 CAX020

1649 227

CAX025 CAX030 CAX035

290 316 367

11
113 114 109 112 113 113 114 112 115 117 114 111 114 114 118 115 116 111 115 116 116 116 192.1 164.8 1606 1872 130.7 1334 110.6 1139 93.8 1025 96.0 936 125 120 123 125 124 125 82.3 804 124 63.9 659 126 53.1 572 123 55.1 66.4 85.6 99.9 97.6 114.5 135.8 171.5 199.8 36.9 39.2 45.5 382 444 502 123 120 123 38.2 40.9 47.3 30.0 328 126 31.2 27.6 304 125 30.5 288 306 356 415 469 535 617 746 868 959 1066 1249 1489 1734 20.8 236 122 22.9 224 131 134 135 132 129 132 132 135 133 134 129 132 133 133 134 104.9 123.3 156.3 182.2 1027 1205 1453 1697 121 122 122 123 108.3 127.7 162.1 189.0 959 1127 1345 1570 130 131 130 131 78.1 91.1 88.8 727 848 923 122 123 118 81.0 94.5 92.3 674 785 860 130 131 127 83.5 97.4 95.3 111.5 131.7 167.2 194.7 25.4 34.1 32.2 39.4 42.3 48.9 56.9 68.7 88.6 103.2 101.0 118.1 140.6 177.4 206.4

35 0F

CAX040 CAX045 CAX050 CAX060

427 482 551 635

108 112 111 115

37.1 42.9 50.3 60.0

400 451 516 595

117 121 120 124

38.6 44.6 52.0 62.2

372 421 481 557

126 129 129 132

39.9 46.0 53.6 64.1

347 392 449 518 620 721 800 893 1050 1237 1442 211 272 286 332 386 437 499 576 688 798 894 994 1168 1373 1597

135 138 138 141 139 140 136 139 140 139 140 141 144 143 141 138 141 140 144 141 142 138 141 142 142 142

41.0 47.2 55.0 65.9 85.7 99.7 97.9 114.3 135.3 171.5 199.5 28.3 38.2 33.0 40.6 43.6 50.3 58.6 70.9 91.2 106.0 103.9 121.6 145.0 182.5 211.9

322 364 416 481 566 658 743 828 974 1130 1315 199 257 265 310 359 407 464 536 629 730 832 924 1087 1256 1459

144 147 147 150 148 148 145 148 149 148 148 151 154 152 149 146 150 149 153 150 151 147 150 151 150 151

42.0 48.2 56.3 67.5 87.6 101.6 100.0 116.8 138.7 175.2 203.2 31.7 43.1 33.8 41.6 44.6 51.5 60.3 72.8 93.5 108.2 106.5 124.8 149.1 187.0 216.4

CAX070 CAX080 CAX090

781 912 985

CAX100 CAX120 CAX150 CAX170

1097 1284 1560 1824

CAX020

251

CAX025

320

CAX030

349

CAX035 CAX040 CAX045

407 474 534

CAX050

610

40 0F

CAX060

701

CAX070

863

CAX080

1004

CAX090

1093

CAX100

1214

CAX120

1421

CAX150

1722

CAX170

2009

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity (1000 BTUH) Gross

CT - Condensing Temperature PI - Total unit power input

PERFORMANCE DATA
AMBIENT TEMPERATURE 850F CT ( F) CT ( F)
124 127 129 126 122 126 126 129 127 128 123 126 128 127 128 127 130 132 128 125 129 128 133 130 131 125 129 131 130 131 190.8 221.3 1801 2089 154.7 1518 139 138 139 128.6 1300 138 109.8 1174 134 110.6 1045 139 114.9 113.9 133.3 161.1 198.2 229.7 76.1 95.3 748 902 141 138 79.2 99.0 62.0 653 137 64.4 53.7 572 137 55.6 535 612 701 835 965 1098 1217 1422 1666 1930 35.5 42.9 46.0 372 436 508 140 137 133 36.7 44.5 47.7 349 407 474 32.7 347 139 36.0 324 24.3 271 136 26.7 256 145 149 149 146 142 146 146 150 146 147 143 146 148 147 147 210.6 1908 136 218.1 1759 145 181.1 1640 136 187.8 1516 144 144.8 1380 136 150.4 1291 145 121.1 1180 135 125.4 1103 144 129.4 155.6 193.7 224.5 29.2 39.6 37.8 46.0 49.1 57.4 66.7 82.2 102.2 118.6 117.7 137.7 167.1 204.5 237.1 103.4 1063 132 107.2 992 140 110.5 105.3 954 136 109.0 880 145 112.2 90.4 822 135 93.8 760 144 96.8 696 805 925 1027 1206 1390 1612 240 301 325 380 440 499 571 654 767 886 1024 1136 1330 1530 1771 58.4 71.0 593 680 134 138 60.5 73.7 553 637 143 147 62.5 76.3 516 594 50.4 520 135 52.1 485 143 53.7 451 43.3 460 131 44.9 428 140 46.3 398 40.5 395 134 41.8 368 143 43.2 343 152 149 152 152 155 152 153 149 152 154 152 153 154 158 157 154 151 155 154 158 155 155 152 155 157 155 155 33.2 338 137 34.3 317 146 35.3 295 155 23.4 31.0 242 310 133 136 25.0 33.1 223 284 142 144 26.4 35.0 203 257 150 153
0

SST (0F) 950F PI (kW) CT ( F) CT ( F)

21.6 28.8 32.0 39.0 41.6 48.4 56.2 68.1 86.6 101.0 99.3 116.8 138.9 173.5 201.9 22.1 29.7 34.2 41.2 44.1 51.5 59.5 72.8 91.1 105.9 105.3 123.6 148.0 182.5 211.7 1936 2249 1616 1385 1250 1124 796 970 696 610 397 463 541 367 287 2056 1766 1471 1259 1134 1027 886 632 725 554 491 421 361 260 332

MODEL 1050F PI (kW) TC (MBH) PI (kW) PI (kW)

0

1150F TC (MBH)
0

1250F TC (MBH) CT (0F) PI (kW)

27.7 36.8 36.2 44.4 47.4 55.1 64.5 78.6 99.3 114.9 113.4 133.4 160.5 198.7 229.7 32.0 43.7 38.7 47.4 50.4 59.0 68.8 84.9 104.9 121.7 121.0 141.9 172.8 209.8 243.4

TC (MBH)
115 118 120 117 113 117 117 121 118 119 114 118 119 118 119 117 121 124 120 116 120 120 124 121 122 117 120 122 121 122

TC (MBH)

CAX020 CAX025

276 353

CAX030

384

CAX035

448

CAX040

523

CAX045

589

45 0F

CAX050 CAX060

673 772

CAX070

948

CAX080

1102

CAX090

1207

CAX100

1339

CAX120

1565

CAX150

1891

CAX170

2203

CAX020

302

CAX025

388

CAX030 CAX035 CAX040

422 492 576

CAX045

648

CAX050

739

12

50 0F

CAX060 CAX070

845 1037

CAX080

1204

CAX090

1330

CAX100

1471

CAX120

1716

CAX150 CAX170

2070 2407

LEGEND:

SST - Saturated Suction Temperature

TC - Total Capacity (1000 BTUH) Gross

CT - Condensing Temperature

PI - Total unit power input

ELECTRICAL DATA
COMPRESSOR CRANKCASE HEATER Volts MOCP Qty. Qty. CONDENSER FAN MOTORS Max. MCA

MODEL NUMBER

SUPPLY VOLTAGE

Min.

CAX020

CAX025

CAX030

CAX035

CAX040

CAX045

CAX050

13
MOCP - Maximum Over Current Protection RLA - Rated Load Amps

CAX060

CAX070

CAX080

CAX090

CAX100

CAX120

CAX150

CAX170

Nominal (V-Ph-Hz) 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 208/230-3-60 380-3-60 460-3-60 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 253 418 506 91.4 54.7 45.7 122.4 67.7 56.5 117.0 70.2 58.5 147.6 88.0 73.8 156.6 93.4 78.3 184.7 110.5 92.3 218.9 131.2 109.6 285.8 171.7 142.9 349.9 211.2 176.7 398.0 240.2 200.8 343.5 207.0 174.3 408.1 246.1 207.0 546.2 329.4 276.7 663.5 400.4 335.3 754.4 455.2 380.8 LRA - Locked Rotor Amps FLA - Full Load Amps CB - Circuit Breaker 125 70 60 150 90 70 150 100 80 200 100 100 200 125 100 250 150 125 300 150 150 400 200 200 450 250 225 550 300 250 400 250 200 450 300 250 650 400 300 800 450 400 900 450 450 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 2 2 2 2 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 480 480 480 480 480 480 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 220-240 RLA (each) 35.8 21.7 17.9 49.6 27.5 22.7 47.2 28.6 23.6 56.0 33.9 28.0 60.0 36.3 30.0 72.5 43.9 36.2 87.7 53.1 43.9 117.4 71.1 58.7 145.0 87.8 72.5 166.4 100.7 83.2 72.5 43.9 36.2 87.7 53.1 43.9 117.4 71.1 58.7 145.0 87.8 72.5 166.4 100.7 83.2 LRA (each) 30 18 13.1 30 18 13.1 30 18 13.1 30 18 13.1 30 18 13.1 30 18 13.1 30 18 13.1 30 18 13.1 17 10 10 17 10 10 17 10 10 17 10 10 17 10 10 17 10 10 17 10 10 CB (Qty.) 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 Total Watts 70 70 70 120 120 120 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 LRA (each) 425 239 187 505 280 225 442 246 193 504 280 220 600 333 262 600 333 262 739 411 323 808 462 404 1230 620 513 1288 665 590 600 333 262 739 411 323 808 462 404 1230 620 513 1288 665 590 FLA (each) 5.4 2.9 2.7 5.4 2.9 2.7 5.4 2.9 2.7 5.4 2.9 2.7 5.4 2.9 2.7 5.4 2.9 2.7 5.4 2.9 2.7 5.4 2.9 2.7 5.9 3.4 3.4 5.9 3.4 3.4 5.9 3.4 3.4 5.9 3.4 3.4 5.9 3.4 3.4 5.9 3.4 3.4 5.9 3.4 3.4 CB Poles 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 OUTPUT POWER 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00

187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414 187 342 414

Total Amps 0.15 0.15 0.15 0.25 0.25 0.25 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61 0.61

LEGEND: MCA - Minimum Circuit Ampacity

DIMENSIONS
CAX 020 & CAX 025

CAX 030

NOTE: All dimensions are in mm.

14

DIMENSIONS
CAX 035, CAX 040, CAX 045, CAX 050 & CAX 060

CAX 070 & CAX 080

NOTE: All dimensions are in mm.

15

DIMENSIONS
CAX 090, CAX 100 & CAX 120

CAX 150 & CAX 170

DIMENSIONS
MODEL CAX150 CAX170 L 4343 5309

NOTE: All dimensions are in mm.

16

TYPICAL SCHEMATIC WIRING DIAGRAM

(Dual compressor units)
REFER TO UNIT NAMEPLATE FOR POWER SUPPLY

COMP. WITH CB CONNECTION (OPTIONAL)

TO HVTB L1 L2 L3 TO HVTB L1 L2 L3

COMP. SSPS CONNECTION(AS APPLICABLE)

COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N 25A 2

(SEE NOTE -9)

CB1 CB2 COMP. 2: 24B L1A L2A L3A L1B L2B L3B 1 CC2 OLR2 T1B T2B T3B (SEE NOTE 3)

(REMOVE JP3) SSPS2 M2/14 M1/11 L1/MP/L L2/R/N

25B 2

CC1 OLR1 T1A T2A T3A

(REMOVE JP4)

CRANKCASE HTR CONNECTION(AS APPLICABLE)

A. SEMI-HERMETIC RECIP. COMP. (BITZER) COMP. 1: 1 CC1A-1B 100A C.HTR1 2

COMP 1

COMP 2 COMP. 2:

CC2A-1B

101A

C.HTR2

B. SCROLL COMP. COMP. 1: L1 L2 C.HTR1 C.HTR2 L2 L3

COMP. 2:

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP 1 1 25A CC1A-1A 28A OPS1
2 240

2 26A

OPS1-1 (REMOVE JP5) OPS2 28B

2

COMP 2 CC2A-1A

240

2 26B

25B

OPS2-1 (REMOVE JP6)

UVM CONNECTION (OPTIONAL)

L1 L2 L3

L1

L2 UVM-1 8

L3

UVM

TO ATB

1 (REMOVE JP1) LPS3

C P NO

TO ATB 1A TO ATB 28A

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

COMP 1 28A 5A
NC

UL1

LPS5
P

NO

6A
NC

UL3

COMP 2

TO ATB 28B

28B

LPS4
C P

NO

5B
NC

UL2

LPS6
C

NO

6B
NC

UL4

P NOTE UL3 & UL 4 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS CAPACITY UNLOADING.

HGS CONNECTION W/O COMP UNLOADER (OPTIONAL)

Y1 [LVTB] Y2 [LVTB] 31A AR8 AR9 17A C [LVTB]

31B

17A

LPS5NO
C P NC

6E

AR8-1

6D

AR9-1

6C

HGS

NOTE: COMP1 SHOULD ALWAYS BE LEAD COMPRESSOR. DIP SWITCH S2 SHOULD ALWAYS BE SET TO "ON" POSITION.

HGS CONNECTION WITH COMP UNLOADER (OPTIONAL)

Y1 [LVTB] Y2 [LVTB] 31A AR8 AR9 17A C [LVTB]

31B

17A

5A

LPS5NO
C P NC

6E

AR8-1

6D

AR9-1

6C

HGS

NOTE: COMP1 SHOULD ALWAYS BE LEAD COMPRESSOR. DIP SWITCH S2 SHOULD ALWAYS BE SET TO "ON" POSITION.

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

17

TYPICAL SCHEMATIC WIRING DIAGRAM

(Dual compressor units)
LEGEND AHU AFS AR ATB BM BMC CC CCA CB C. HTR COMP ECB F FCS FM FMC FMCA FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S SSPS TOP UL UVM AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CIRCUIT BREAKER CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FMC AUXILIARY CONTACT FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION COMP. UNLOADER SOLENOID UNDER VOLTAGE MONITOR FIELD WIRING TERMINAL BLOCK OR TERMINATION POINT
(POWER AND CONTROL FOR ELECTRIC HEATER &BLOWER MOTOR)
TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3

TRANS TRANSFORER

___
OPTIONAL AHU INTER-CONNECTION

SPLICE-CLOSED END

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. 2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY. 3. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. 4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL. 5. COMPRESSORS ARE PROVIDED WITH SSPS OR INTERNAL LINE BREAK THERMAL OVERLOAD PROTECTION. 6. IF PDS IS FACTORY INSTALLED, PLEASE READ BROKEN LINES AS CONTINUOUS LINES. 7. USE SHIELDED TYPE CABLE, #18 AWG (MIN.) FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS.

CB L1C L2C L3C BMC HC2 68 69 70 OLR CB11 71B 72B 71A 72A 73A 73B T3H CB12

HC1

T1H

HTR1 (Stg. 1 Heating)

(Stg. 2 Heating) SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

(by others)

TB1 (ECB)
(REMOVE JUMPER JP)

T2H

T1F

T2F

T3F

HTR2

LVTB ( NOTE 8)
24Vac

R C G Y1 Y2 W1 W2

R C G Y1 Y2 W1 W2 BM CONTROL STG1 COOLING STG2 COOLING STG1 HEATER STG2 HEATER

R C G Y1 Y2 W1 W2

TO ATB (in cond. unit) TO ECB (in cond. unit) INFAN HTR1 HTR2

CONTROLS 230Vac

14 29 30

BMC

19

OLR-1 AFS

8. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE - Y1 FIRST, THEN Y2. OFF SEQUENCE - Y2 FIRST, THEN Y1. 9. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.

HC2

28

18

TYPICAL SCHEMATIC WIRING DIAGRAM

(Quadruple compressor units)
HVTB TO FUSED DISCONNECT SWITCH OR CB (SEE NOTE-4) NTB NEUTRAL (SEE NOTE -10) LUG T1A T2A T3A CC1 OLR1 T1B T2B T3B CC2 OLR2 T1C T2C T3C CC3 OLR3 T1D T2D T3D CC4 OLR4 L1A L2A L3A L1B L2B L3B L1C L2C L3C L1D L2D L3D CC4 OLR4 T1D T2D T3D 2 2 2 2 L2 L3 L2 L3 25A 2 25B 2 25C 2 25D 2 CB1 CB2 CB3 CB4 L1 L2 L3

REFER TO UNIT NAMEPLATE FOR POWER SUPPLY

PLEASE REFER TO SHEET 3 OF 3 FOR CONDENSER FAN MOTOR POWER CONNECTIONS.

COMP WITH CB OPTIONS

TO HVTB L1 L1 L1 TO HVTB L1 L1 L1 TO HVTB L1 L1 L1 TO HVTB L1 L1 L1

UVM CONNECTION
L1 L2 L3 COMP 1 COMP 2 COMP 3 COMP T1A T2A T3A 4

CC1 OLR1 T1B T2B T3B

CC2 OLR2 T1C T2C T3C

CC3 OLR3

L1 L2 L3 1 UVM-1 8 TO ATB 1

UVM

COMP 1

COMP 2

COMP 3

COMP 4

TO ATB 1A

(REMOVE JP1)

CRANKCASE HTR CONNECTION(AS APPLICABLE)

A. SEMI-HERMETIC RECIP. COMP. (BITZER) TO HVTB L1 TO NTB N ATB JP1 1A JP2 1B PDS2 SEE VFC CONNECTION (sheet 1 of 2) TO ATB SEE FM CONNECTION TO TO (sheet 1 of 3) FR2 FR1 PDS1 CC2 CC1 ( NOTE 9) ( NOTE 8) LVTB
24Vac

COMP. 1:

CC1A-1B

100A

C.HTR1 C.HTR2 C.HTR3 C.HTR4

COMP. 2: ATB 1 COMP. 3: COMP. 4:

1 1 1

CC2A-1B CC3A1B CC4A-1B

100B 100C 100D

SCROLL COMP CRANKCASE HTR CONNECTION

COMP. 1: L1 COMP. 2: L2 COMP. 3: L1
STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING Y1 Y2 Y3 Y4

C.HTR1

SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

(by others) R

41B

41A

4B

4A

3B

3A

OUTFAN2

OUTFAN1

C.HTR2

HEATER2

NEUTRAL

HEATER1

COMP2

INFAN

COMP1

TB1 R C G Y1 JP

X2

X1

P2

P1

15 17 31A 31B

R C G Y1 Y2 31C Y3 Y4 31D

C.HTR3

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB1
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

YR3 YR4

COMP. 4: L2

C.HTR4

PRI

FUSE
P3_##

(ON/OFF)

TRANS2 230v 12v-0-12v

ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21A 27A 21B 27B 22A 23A 22B 23B 2

OLR1-1 24A OLR2-1 24B JP4 25B JP6 26B JP3 25A JP5 26A

HPS1
P

HPS2
P

LPS1
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

LPS2
P

TO ATB (sheet 1 of 2) SEE FM CONNECTION (sheet 1 of 2) 1

PDS3 SEE VFC CONNECTION

(sheet 1 of 2)

PDS4 CC4 CC3

TO FR4

TO FR3

COMP. SSPS CONNECTION

COMP. 1: 24A 1 SSPS1 M1/11 L1/MP/L M2/14 L2/R/N

(NOTE 5)

41D

41C

4D

4C

3D

3C

OUTFAN2

OUTFAN1

HEATER2

NEUTRAL

HEATER1

COMP2

COMP1

INFAN

X2

X1

P2

P1

R C G Y1 JP

15B

COMP. 2: 24B YR3-1 YR4-1 COMP. 3: 24C 1

(REMOVE JP3) SSPS2 M2/14 M1/11 L1/MP/L L2/R/N

31C 31D

LIVE

LED FAULT INDICATOR LOCK2 SYSTEM2 LOCK1 SYSTEM1

ECB2
SQMBO4 ( P III )

Y2 W1 W2
ON/OFF

(REMOVE JP4) SSPS3 M1/11 L1/MP/L M2/14 L2/R/N

PRI

FUSE
P3_##

(ON/OFF)

TRANS3 230v 12v-0-12v

ON DIP

HP1 (HP1) HP2 (HP2) LP1 (LP1) LP2 (LP2)

21C 27C 21D 27D 22C 23C 22D 23D

OLR3-1 24C OLR4-1 24D JP8 25D JP10 26D JP7 25C JP9 26C

HPS3
P

COMP. 4: 24D 1 M1/11

(REMOVE JP7) SSPS4 M2/14 L2/R/N

HPS4
P

L1/MP/L

(REMOVE JP8)

LPS3
P

SEC

DIP SWITCH LED POWER INDICATOR J_PROG

LPS4
P

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

19

TYPICAL SCHEMATIC WIRING DIAGRAM

(Quadruple compressor units)
UNIT STATUS (VFC) INDICATION CONNECTION
UNIT ON / OFF COMP 1 X1 TO ECB1 2 CC1A-2A CC3A-2A COMP 2 CC2A-1A 68 (REMOVE JP5) OPS2 28B
2

41A

FR1

AR1

FR1-2A

INDIVIDUAL COMP. ON/OFF/TRIP COMP 3 FR3 2 41C X1 TO ECB2 FR3-2A

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

2 COMP 1 1 25A CC1A-1A 28A OPS1
2 240

2 26A

OPS1-1

240

2 26B

45

AR1-1A UNIT ON UNIT TRIP

46

55 COMP1 ON

56

58

65 COMP3 ON

66

25B

OPS2-1 (REMOVE JP6)

COMP1 TRIP COMP 2 X2 TO ECB1 41B FR2 2 COMP 4 X2 TO ECB2

COMP3 TRIP FR4 41D FR4-2A

FR2-2A

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP 3 1 25C 73 COMP 4 CC4A-1A (REMOVE JP9) OPS4 28D
2

43

FR1-1 44A FR2-1 44B FR3-1 44C FR4-1 UNIT TRIP

44 CC2A-2A CC4A-2A

CC3A-1A

28C

OPS3
2 240

2 26D

OPS3-1

60 COMP2 ON

61

63

70 COMP4 ON

71

COMP2 TRIP

COMP4 TRIP 25C

240

2 26D

OPS4-1 (REMOVE JP10)

COMPRESSOR UNLOADER CONNECTION (OPTIONAL)

COMP 1 TO ATB 28A 28A LPS5
C P NO

5A
NC

UL1

(POWER AND CONTROL FOR ELECTRIC HEATER &BLOWER MOTOR)

TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3 TO POWER SUPPLY L1 L2 L3

OPTIONAL AHU INTER-CONNECTION

LPS9 NO
C

6A
P NC

UL5 CB L1C L2C L3C UL2 2 71A 72A 73A CB11 71B 72B 73B CB12 S1

ECB DIP SWITCH SETTINGS & LED INDICATORS

OFF=TEST MODE DISABLE ON= TEST MODE ENABLE LOAD BALANCE S2 OFF= (Comp1&2 Auto Lead Lag) ON= COMPRESSOR 1 LEAD ON= WITH PUMP DOWN OPTION S3 OFF= WITHOUT PUMP DOWN on-board programming function (always set to on) S4 LED INDICATORS FACTORY SETTINGS OF DIP SWITCHES Green power on/off indicator system lock-out due to system fault Red DIP SWITCH # S1 S2 S3 S4 system 1 fault diagnostic ON blinking slow - LPS1 ckt fault Yellow OFF blinking fast - HPS1 ckt fault note: system 2 fault diagnostic Set dip switch #3 according to unit's option Orange blinking slow - LPS2 ckt fault (pump down or no pump down) blinking fast - HPS2 ckt fault

COMP 2

TO ATB 28B

28B

LPS6 NO
C

5B
P NC

LPS10 NO
C

6B
P NC

UL6

BMC HC2 68 69 OLR 70

R C Y3 Y4 W1 W2

HC1 T1H T2H T3H T1F T2F T3F

COMP 3

TO ATB 28C

28C

LPS7
C P

NO

5C
NC

UL3

HTR1 (Stg. 1 Heating)

HTR2 (Stg. 2 Heating)

LPS11 NO
C

6C
P NC

UL7

COMP 4

TO ATB 28D

28B

LPS8 NO
C

5B
P NC

UL4

TB1 (ECB)
(REMOVE JUMPER JP)

SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

(by others)

LPS12 NO
C

LVTB ( NOTE 8)
R C G Y1 Y2 Y3 BM CONTROL STG1 COOLING STG2 COOLING STG3 COOLING STG4 COOLING STG1 HEATER STG2 HEATER

6B
NC

UL8

R C G Y1 Y2

24Vac

P NOTE UL3 & UL 4 CONNECTION APPLICALBLE FOR COMP WITH 3 STEPS CAPACITY UNLOADING.

G Y1 Y2

HGS CONNECTION W/O COMP UNLOADER

Y1 [LVTB] Y2 [LVTB] 31A AR8 AR9 17A C [LVTB]

YR3 YR3

Y4 W1 W2 W1 W2

31B

17A

LPS5NO
C P NC

6E

AR8-1

6D

AR9-1

6C

HGS

TO ATB (in cond. unit) TO ECB (in cond. unit) INFAN 2 HTR1 HTR2

CONTROLS 230Vac

HGS CONNECTION WITH COMP UNLOADER

5A LPS5NO
C P NC

14 29 30

BMC

19

OLR-1 AFS

6E

AR8-1

6D

AR9-1

6C

HGS

NOTE: COMP1 SHOULD ALWAYS BE LEAD COMPRESSOR. DIP SWITCH S2 SHOULD ALWAYS BE SET TO "ON" POSITION.

HC2

28

NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items. 2. Refer to unit control box (inside panel) for exact wiring diagram.

20

TYPICAL SCHEMATIC WIRING DIAGRAM

(Quadruple compressor units)
CONDENSER FAN MOTOR POWER, CONTROL CONNECTIONS : WITH STANDARD AND FAN CYCLING OPTION

LEGEND

CAX090-100
L1 L2 L3 L1 L2 L3 L1 L2 L3

6-FAN MOTOR LAYOUT

CONTROL PANEL

CB6

CB7

CB8

FMC1 35C 36C 37C 35A 36A 37A

FMC3 35B 36B 37B

FMC2 35D 36D 37D 35E 36E 37E FMC4

FMC5 35F 36F 37F

FMC6

FM1

FM3

FM2

FM4

FM5

FM6

TO ECB1 OUTFAN 1

12A

FM1 T.O.P

13A

FMC1 2 FMC5 2

TO ECB2 OUTFAN 1

12B

FM2 T.O.P 13B FM6 T.O.P

FMC2 2 FMC6 2

TO ECB1 OUTFAN 2 FMC1A-1

12E

FM5 T.O.P

13E

TO ECB2 OUTFAN 2

12F FMC2A-1

13F

** 1 **

12C FMC2A-1

FM3 T.O.P

13C

FMC3 2

1 **

12D FMC6A-1

FM4 T.O.P

13D

FMC4 2

REFER OPTIONAL FCS CONNECTION BELOW.

FMC1A-1 10A FCS1 11A 12C FM3 T.O.P FMC3 2

REFER OPTIONAL FCS CONNECTION BELOW.

FMC2A-1 10C FCS3
P

AHU AFS AR ATB BM BMC CC CCA CB C. HTR COMP ECB F FCS FM FMC FMCA FR HC HPS HVTB JP L1 L2 L3 LPS LUG NTB OLR OPS P PDS S SSPS TOP

AIR HANDLING UNIT AIR FLOW SWITCH AUXILIARY RELAY AUXILIARY TERMINAL BLOCK BLOWER MOTOR BLOWER MOTOR CONTACTOR COMPRESSOR CONTACTOR CC AUXILIARY CONTACT CIRCUIT BREAKER CRANKCASE HEATER COMPRESSOR ELECTRONIC CONTROL BOARD FUSE FAN CYCLING SWITCH FAN MOTOR (CONDENSER) FAN MOTOR CONTACTOR FMC AUXILIARY CONTACT FAULT RELAY HEATER CONTACTOR HIGH PRESSURE SWITCH HIGH VOLTAGE TERMINAL BLOCK JUMPER LINE 1 LINE 2 LINE 3 LOW PRESSURE SWITCH LUG GROUND NEUTRAL TERMINAL BLOCK OVER LOAD RELAY OIL PRESSURE SWITCH PRESSURE PUMP DOWN SOLENOID DIP SWITCH (IN ECB) SOLID STATE PROTECTION SYSTEM FM THERMAL OVERLOAD PROTECTION COMP. UNLOADER SOLENOID UNDER VOLTAGE MONITOR FIELD WIRING TERMINAL BLOCK OR TERMINATION POINT SPLICE-CLOSED END

100

101

102

103

104

105

106

107

108

11B 12D

13C

FM3 T.O.P

P FMC2A-1 1OB FCS2

11B
P

13D

FMC4 2

FMC6A-1

10D

FCS4
P

11D

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : STANDARD

CAX090-100
L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3

6-FAN MOTOR LAYOUT

CONTROL PANEL

CB6 103 104 105 100 101 102

CB7 106 107 108

CB8 109 110 111

CB9

FMC1

FMC2

FMC3

FMC4

TRANS TRANSFORER
35H 36H 35G 36G 37G 35E 36E 37E 35F 36F 35C 36C 37C 35D 36D 37D 35A 36A 37A 35B 36B 37B 37F 37H

UL UVM

FM1

FM3

FM2

FM4

FM5

FM7

FM6

FM8

___

TO ECB1 OUTFAN 1 12A

FM1 T.O.P

13A

12C

FM3 T.O.P

12C

FMC1 2

TO ECB1 OUTFAN 2 12B

FM2 T.O.P

13B

12D

FM4 T.O.P

12D

FMC2 2

NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE. 2. ANY WIRE REPLACEMENT SHOULD BE OF 900C OR ITS EQUIVALENT. USE COPPER CONDUCTOR WIRES ONLY.

TO ECB2 OUTFAN 1 12E

FM5 T.O.P

13E

12G

FM7 T.O.P

12H

FMC3 2

TO ECB2 OUTFAN 2 12F

FM6 T.O.P

13F

12H

FM8 T.O.P

12H

FMC4 2

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : WITH FAN CYCLING OPTION
L1 L2 L3 L1 L2 L3

CAX090-100
L1 L2 L3 L1 L2 L3

6-FAN MOTOR LAYOUT

CONTROL PANEL

CB6

CB7

CB8

CB9

100

101

102

103

104

105

3. POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP. IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE HEATER MUST BE ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE. 4. FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY CONSUMER WITH RATING AS RECOMMENDED BY ZAMIL.

106

107

108

109 FMC5 35G 36G 37G FMC7 35F

110

FMC1 35C 36C 37C 35A 36A 37A

FMC3 35B 36B 37B

FMC2 35D 36D 37D

FMC4 35E 36E 37E

111 FMC6 35H 36H 37H 37F

36F

FM1

FM3

FM2

FM4

FM5

FM7

FM6

FM8

5. COMPRESSOR MOTORS ARE PROVIDED WITH SSPS OR INTERNAL LINE BREAK THERMAL OVERLOAD PROTECTION. 6. USE DISCONNECT TAB + OR SPLICE ONLY WHERE EVER REQUIRED FOR EXTENSION OF ORIGINAL WIRE.
2

TO ECB1 OUTFAN 1

12A

FM1 T.O.P

13A

FMC1 2 FMC3 2 FMC5 2 FMC7 2

TO ECB2 OUTFAN 1

12B

FM2 T.O.P

13B

FMC2

10A TO ECB1 OUTFAN 2

FCS1 11A 12C

P

FM3 T.O.P

13C

10B TO ECB2 OUTFAN 2

FCS2 11B 12D

P

FM4 T.O.P

7. AT COMP. LOCKOUT CONDITION (FAULT), VOLTAGE ACROSS TERMINAL X1, X2 OF ECB & ATB #2 IS 230VAC. ALSO, COMP. LOCKOUT LIGHT (RED) IS ON. 8. USE SHIELDED TYPE CABLE, #18 AWG (MIN.) FOR LVTB FIELD WIRING. GROUND CONNECT AT BOTH ENDS. 9. COOLING OUTPUT SIGNAL FROM CONTROLLER SHOULD FOLLOW THE SEQUENCE: ON SEQUENCE - Y1 FIRST, THEN Y2. OFF SEQUENCE - Y2 FIRST, THEN Y1. 10.NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz POWER SUPPLY ONLY.

13D

FMC4 2 FMC6 2 FMC8 2

12E

FM5 T.O.P

13E

12F

FM6 T.O.P

13F

10C

FCS3 11C 12G

P

FM7 T.O.P

13G

10D

FCS4 11D 12H

P

FM8 T.O.P

13H

21

RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS Hook rigging sling thru holes in base rail, as shown below. Holes in base rail are centered around the unit center of gravity. Center of gravity is not unit center line. Ensure center of gravity aligns with the main lifting point before lifting. Use spreader bar when rigging, to prevent the slings from damaging the unit. CAUTION All panels should be in place when rigging. Care must be taken to avoid damage to the coils during handling. Insert packing material between coils & slings as necessary. MODELS: CAX020 - CAX030

PROPER CLEARANCE TO BE PROVIDED

MUST BE 3" NOMINAL PIPE THROUGH UNIT FOR SLINGS TO AVOID BASE DAMAGE

MODELS: CAX035 - CAX060

LIFT

PROPER CLEARANCE TO BE PROVIDED

MUST BE 3" NOMINAL PIPE THROUGH UNIT FOR SLINGS TO AVOID BASE DAMAGE

MODELS: CAX070 - CAX170

22

INSTALLATION CLEARANCE
WALL

A C
MODEL NUMBER A B C D E CAX020 - CAX030 1500 1500 1500 1500 1500 CAX035 - CAX060 1500 1500 2000 1500 1500 CAX070 - CAX170 2000 2000 3000 2000 2000

FIGURE - 1 STRAIGHT WALL

E
FIGURE - 2 CORNER WALL NOTE: 1. All dimensions are in mm. 2. If unit is installed in special pit, please observe the same tolerance for walls. Pit height should not exceed the unit height.
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MOUNTING LOCATION
MODELS: CAX020 - CAX030

MODELS: CAX035 - CAX060

MODELS: CAX070 - CAX080

MODELS: CAX090 - CAX120

MODELS: CAX150 - CAX170

DIMENSIONS
MODEL CAX150 CAX170 A 1281 1603

NOTE: All dimensions are in mm. Tolerance: 2mm.

24

LOAD DISTRIBUTION, kg. (ALUMINUM CONDENSER COIL)

MODEL No. CAX020 CAX025 CAX030 CAX035 CAX040 CAX045 CAX050 CAX060 CAX070 CAX080 CAX090 CAX100 CAX120 CAX150 CAX170 R1 137 152 194 259 278 285 299 307 464 505 495 507 527 488 547 R2 217 246 291 360 392 402 418 430 488 529 495 507 527 488 547 R3 191 205 255 324 342 350 363 372 504 545 507 519 540 450 510 R4 209 235 303 372 404 413 430 442 493 533 507 519 540 450 510 R5 400 409 430 523 584 R6 400 409 430 523 584 R7 408 467 R8 408 467

LOAD DISTRIBUTION, kg. (COPPER CONDENSER COIL)

MODEL No. CAX020 CAX025 CAX030 CAX035 CAX040 CAX045 CAX050 CAX060 CAX070 CAX080 CAX090 CAX100 CAX120 CAX150 CAX170
R1 R2

R1 154 174 218 281 313 320 342 355 513 569 539 551 585 539 610
R1

R2 234 268 315 382 427 437 461 478 537 593 539 551 585 539 610
R2

R3 208 227 279 346 377 385 406 420 553 609 551 563 598 501 573
R1

R4 226 257 327 394 439 448 473 490 542 597 551 563 598 501 573
R3

R5 444 453 488 574 647

R5

R6 444 453 488 574 647

R1

R7 459 530
R3 R5

R8 459 530
R7

R3

R4

R3

R4

R2

R4

R6

R2

R4

R6

R8

25

INSTALLATION & START-UP INSTRUCTIONS

SAFETY CONSIDERATIONS
Improper installation, service, maintenance or use can cause explosion, fire, electrical shock or other conditions which may cause personal injury or property damage. Check with your nearest Zamil dealer/sales office for information or assistance. Warning: Before installation or servicing the system, always turn off main power supply. Electrical shock can cause personal injury or death.

SCROLL COMPRESSOR ROTATION

Scroll compressors are designed to operate in single direction only. Hence, care has to be taken to ensure correct rotation when the system is operated. Verification of correct rotation is by observing that the suction pressure drops and discharge pressure rises when compressor run. Reverse rotation results in abnormal sound, as well as, substantially low current draw and by interchanging power supply wire L1 & L3 will correct this problem.

INSTALLATION
STEP-1: Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden pallet and after removing wooden pallet, refix the screws.

STEP- 2: Installation on a solid, level mounting pad

When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping and service. Allow 48" (1219 mm) clearance all around and no obstruction above unit for proper airflow. Double the service access when multiple units are installed at one location. On rooftop applications, locate unit at least 6" (152 mm) above roof surface. Place unit above a load-bearing wall, isolate unit and piping set from structure. Use 4"x4"x1" thick rubber/cork mounting pads. Arrange supporting members to adequately support unit and minimize transmission of vibration to building.

STEP-3: Piping connections

Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The liquid and suction line diameters can be determined from the physical data table. For piping requirements beyond 50 ft (15.24 m), obtain information from your nearest Zamil dealer/sales office. It is advisable to size piping according to recommended ASHRAE methods. Install piping according to refrigeration standard practice. Run refrigerant pipes as directly as possible, avoiding unnecessary turns and bends. Install refrigerant pipes carefully to prevent damaging the suction pipe insulation and vibration transmission to the structure. Compressors are already charged with the required amount of lubricant. There is no need to charge in the field. Make sure that no air & moisture enter the system as easter oil are hygroscopic in nature. The whole system should be leak tested and evacuated before charging the refrigerant.

Outdoor unit connected to factory matched indoor unit

Outdoor unit contains holding charge only. The correct system refrigerant charge for operation is given in the unit nameplate & physical data table when connected with up to 25 ft (7.62 m) of field-supplied piping. Check refrigerant charge for maximum efficiency.

Sweat connection
Use refrigerant grade piping. Service valves are closed from factory when shipped and ready for brazing. After wrapping the service valve with a wet cloth, the piping set can be brazed to service valve using either silver rod or silfos rod brazing material. When brazing completed, refrigerant piping and indoor coil are now ready for leak testing. This check should also include all field and factory brazed joints. Warning: Relieve all pressure before refrigerant system repair or final unit disposal to avoid personal injury or death. Use service ports and open all valves.
26

ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements. Caution: Operation of the unit on improper power supply will result in damage to the unit. Note: Use copper wires of proper rating for all field wiring. Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than one disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death. B) Ground & power wires Connect power wires to terminal block per wiring diagram. Connect ground wire to the ground lug inside the control box. C) Control wiring between outdoor & indoor unit Use 16 gauge color-coded wire between the indoor and outdoor units (control wiring).

STEP 2: START-UP
1) Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only, set thermostat to OFF position and close electrical disconnect switch to the outdoor unit. 2) Fully open liquid/suction service valves. 3) Close electrical disconnect switch to energize the system. 4) Set room thermostat to desired temperature.

TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS

SWITCHING CONTACTS FROM T'STAT CONTROLLER OR DDC

SYSTEM DESIGN
THESE CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING: Intended for outdoor installation with free air intake and discharge. Minimum outdoor operating air temperature during cooling with low ambient operation option is 550F. Maximum outdoor operating air temperature during cooling is 1300F.

27