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A

Training Report on
MARKET SURVEY & PRODUCT PROMOTION

SUBMITED TO

SUBMITED BY

Prof. Anil Kumar

Dalendra yadav
Roll No.22

INSTITUTE OF MANAGEMENT STUDEIS KURUKSHETRA UNIVERSITY KURUKSHETRA

ACKNOWLEDGEMENT

Behind every achievement lies a unfathomable sea of gratitude to those who have extended their support and without whom it would never have come into existence. To them we say our words of gratitude.

I would like to express my deepest sense of gratitude to Mr. Sumit Bhardwaj, Assistant Manager ,AMP Motors. for giving me this opportunity to undergo Winter Training at AMP Motors. I would also like to extend my heartfelt gratitude to him for his constant encouragement and valuable insight, guidance and facilities at all phases of the project. Without his help and encouragement it would have been practically impossible to complete this project

Dalendra Yadav Roll No. 22 Instiute of Mgt. Studies

Declaration

I, Dalendra Yadav, declare that the project entitled of Executive Traning at Outlook India Ltd. submitted for the partial fulfillment of degree of Master of Business Administration (MBA) to Kurukshetra University, Kurukshetra, for the examination, is my own Work.

Place :Kurukshshetra

Atul Chandra

Chapter 1
AMP Motors
Anand Motor Products (AMP) is a leading manufacturer of antivibration Rubber & Rubber to Metal Bonded components for Passenger Cars, Trucks, Trailors, LCVs and LTVs since 1978 and supplying to leading OEMs in India and abroad since 1984. The company has been marking its excellence in automotive antivibration components with continued efforts through Innovation, integrity, quality and reliability. With over 3 decades of antivibration components experience using world class infrastructure, AMP is leading the growth wave of technical finesse. The company is situated at Gurgaon 20kms from New Delhi and is spread across 32,000 sq. mtrs of land with a covered area of 20,000 sq. mtrs. In its endeavor to serve its customers with the best, the company is supported by a highly professional & experienced workforce led by its far-sighted & able management.

Our range of products includes:


Engine & Transmission Mounts Liquid Filled Mounts Suspension Bushes Torque Rods Suspension Bushings Rubber Molded Parts

Heavy Duty Parts Sheet Metal Parts Spring Sheet Bearings Stay Rods Plastic Parts

AMP is recognized for supplying quality parts to OEMs & Tier 1 suppliers. The companys infrastructure is spread across 32000 sq. mtrs. of land with a covered area of over 200000 sq. mtrs. & having complete in house facilities right from material preparation to the end product. AMP has a team of dedicated professionals. Technical designers, engineers and technicians work in perfect synchronization to develop solutions that hold good under real-life conditions. Incorporating the latest concept in in-house Tooling and Testing at each and every stage of development and manufacturing enables the company to deliver products with unparalleled precision and quality

History
Sept 2006 - OHSAS 18001 : 1999 Sept 2006 - ISO 14001 : 2004 April 2004 - ISO / TS 16949 2002 2003 QS 9000 2003 - Highest Export Award from Engineering Export Promotion Council for 2000-2001 2003 - Special Export Award from Capexil, Kolkata 2002 - Selected as O.E. supplier by Mahindra & Mahindra for all models. 2002 - Highest Export award for 2001-2002 from All India Rubber Industry Assocication (AIRIA). 2001 - Award for Excellence in Productivity for the year 2000-2001from ACMA. 2001 - Highest Export Award for the year 99-2000 and Best All Round Export Award for 200001 from All India Rubber Industries Association (AIRIA). 2001 - Special export award for the years 99-2000, 2000-01 & 2001-02 from Capexil Kolkata. 2000 - QS-9000 certification from DNV Neatherlands in June - 2000. 2000 - Certificate of Export Excellence for 1999-2000 from EEPC. 2000 - Established European Warehouse in London 2000 - Awarded Certificate of Merit for Exports by Capexil. 2000 - Awarded 1st Prize in Exports by All India Rubber Industries Association 2000 - Received QS-9000 certification from D.N.V Det Norske 2000 - Registered by Ministry of Comm.,Government of India as Recognised Export House 2000 - Registered as Vendor by Ministry of Defense 1999 - Received ISO-9002 certification from D.N.V Det Norske 1998 - Selected O.E supplier by Telco for 'INDICA' car 1998 - Selected O.E supplier by O.H TALBROS 1997 - Selected O.E supplier by DAEWOO for supply to DAEWOO Motors in India 1996 - Selected O.E supplier by RANE Chennai 1996 - Selected O.E supplier by Rover for Supply to SIPANI-ROVER in India 1995 - Indigenously developed Hydraulic (liquid filled) mounts for US Market

1994 - Started Manufacturing of Bumper Bellows for US Market 1994 - Started Manufacturing of Strut Mounts for US Market 1993 - Selected O.E supplier by Suzuki Inner Weather Strips for supply to Maruti Suzuki 1992 - Awarded 1st Prize for Exports from Delhi state by Ministry of Industries 1984 - Selected O.E supplier by Suzuki for supply to Maruti Suzuki in India 1978 - Established 'AMP-Anand Motor Products' and started Manufacturing 1949 - Established as trading house of Auto parts.

Products
AMP has evolved as an acclaimed OEM manufacturer of anti-vibration rubber molded & metal bonded parts for passenger cars, trucks & industry. Its range of products includes:

Engine & Transmission Liquid Filled Mounts Mounts

Suspenssion Mounts

Torque Rods

Suspension Bushings

Rubber Molded Parts

Heavy Duty Parts

Sheet Metal Parts

Spring Sheet & Bering

Stay Rods

Plastic Bonded Parts

Quality Policy
The company commits itself to manufacture and deliver products which consistentely meet or exceed customer expectations. Quality at every stage by all is the motto and guiding principle of our company.

Quality Objective

To Ensure satisfaction of customers with product of high quality level. To respond promptly to the changing needs of the customer / market. To identify and develop new products with minimum lead time. To establish ourselves as a reliable supplier. Continual improvement.

List of certifications include:

ISO 14001:2004

ISO/TS 16949:2009

OHSAS 18001:2007

Corporate Social Responsibility


Not only is AMP a leading automotive component manufacturing company, it is also equally participative social organization. The company strives to maintain a pollution free environment both through its products as well as manufacturing practices. For the welfare of its employees, it also conducts professional grooming and training sessions. This gives AMP a sense of pride and the extra drive to continue on its path to excellence and customer satisfaction

Environment Health and Safety Policy


We, at AMP-Anand Motor Products, engaged in manufacturing of rubber & rubber to metal bonded parts are committed towards providing safe & healthy work atmosphere to our employees & associates and continually improve by proactive environment, health and safety strategies.

To achieve this we will


Conserve natural resource & energy. Enhance usage of environment friendly material and process, directly and through our business associates wherever feasible. Reduce wastage generation at every process. Comply with the relevant legal & statutory requirements and customers environment requirements. Communication of policy to all employees and other interested parties.

Design
The in house product & tool design center uses latest CAD/CAM systems along with high end softwares like : Pro E, Solid Works and CATIA for 3D modeling and drawing of parts, mold and jigs.

The design section is supported by a team of creative and sure footed engineering professionals with intelligence and imagination to determine successful solutions. This has led to the development of a wide range of automotive products for varied applications.

Product & Process Integration

R& D Lab
At AMP, the focus of all R&D activities is directed to one common aim enhanced customer satisfaction.

Being a technology based company, it specializes in the development and manufacture of performance formulated products for controlling vibrations, shocks, noise etc. NThe testing setup has the capabilities to test the raw material properties till the product performance life cycle. To ensure rubber compound mix quality, AMP has high resolution carbon dispersion analyzer besides other conventional test equipments. AMP product validation lab is fully equipped with sophisticated testing equipments i.e. Zwick Roells high frequency (100 Hz) dynamic Testing Machine, Zwick Roells UTM (Universal Testing Machine), Bush endurance and Torsional & Performance characteristic testing machines.

Product Validation lab includes:


Dynamic Tests Static Tests Radial, Axial, Torsional Tests

Ozone Tests Low Temperature Tests Other Miscellaneous Tests

Tool Room
An ongoing stream of new product and new technologies designed to push the proverbial envelope to its outer limit is the hallmark of AMP. AMP-Anand Motor Products believes in continuous development using a combination of automotive expertise and rich mechanical experience of its skilled, educated and talented tool development engineers, dedicated to customer satisfaction, technology advancement and the kind of innovation that sparks change, improvement and progress. The in house product & tool design center uses latest CAD/CAM systems integrated with three axis CNC milling machines, CNC wire cut machines, EDM, Surface Grinders, Lathes, Drilling and tapping m/cs, Engraving m/c, Riveting m/c, MIG and Spot Welding & other conventional machines to manufacture in absolute adherence to specifications. For tool & part dimensional verifications, AMP standard room is equipped with 3 axis CMM machines besides other standard room equipments.

Tool Development Section The tool development section which is the integral part of our company is well equipped with state-of-the-art tool making facilities like:

CNC Wire Cut CNC Vertical Machining Centre CNC Turning Centre Lathe Machines Milling Machines Shapers

Digital Height Gauges Electric Discharge Machines Surface Grinders Drill Machines Optical Comparators

Besides a wide range of measuring instruments to cater the high performance and stringent quality requirements of the industry. The tooling division employs a team of experienced professionals for making world class tool & dies.
3D Modeling Tool Designing

3-D Tool Modeling of Rubber Bush

3-D Tool Modeling of Stamping Part Spring Sheet

Manufacturing Facilities
Metal Preparation Plant
Anand Motor Products is one of the few composite units in the world where, starting from tool making to rubber mixing, metal pressings, molding, assembly etc. all activities are done under one roof. AMP deploys the most advanced setup for metal surface treatment facilities. It has fully computerized eleven tank phosphating plant combined with mechanical treatment like shot blasting & sand blasting machines & PLC controlled automatic line for zinc electroplating.

Besides this, an imported 24 station automatic adhesive spray system for bushing tubes is available ensuring uniform layer on tubes for consistent & superior bonded parts.

Metal Pressing Section


The Metal Pressing section is equipped with Hydraulic, Mechanical and Pneumatic Presses with a capacity ranging from 20 tons to 400 tons with complete welding facilities.

Rubber Compounding Section


The state-of-the-art mixing section comprises K2A intermix with computerized wing for bulk raw material and fine chemicals. The system operates on SCADA based software capable of managing 80 recipes at a time.

Molding Section
AMPs production unit is capable of molding over three million pieces per month. This is achieved by its 80 latest machines including Microprocessor Controlled Injection, Transfer and Compression Molding of capacity ranging between 50 to 400 tons.

Paint Shop
To achieve perfect finish, the parts are assembled and painted on mechanized lines. These salient manufacturing capabilities in conjunction with a vision to excel has earned AMP accolades and award from states and national and international bodies.

Clients
OE Customers in India Our dedicated efforts to maintain highest Customer Satisfaction has earned us recognition and unflinching loyalty from a large number of prominent companies in the Automobile Industry World Wide.

Maruti Udyog Limited

Tata Motors Ltd.

Mahindra & Mahindra

Mahindra Navistar

Fiat India

Ve Commercial Vehicles

Ashok Leyland

Caterpillar

Nissan

Magna

Tenneco

Magneti Marelli

Rane

KYB

Gabriel

International Clients Intenational Customer Countries


AMP Products are used as original equipment on leading vehicles across the globe. Local warehousing in North America and Europe enable us to deliver products to customers just in time.

Achivements
Quality at every stage by all is the motto and guiding principle of our company.

State Award for Export Excellence from Govt. of NCT Delhi 199899

Certificate & Merit Award 1998-99

State Award for Export Excellence from Govt. of NCT Delhi1999-2000

AIRIA Highest Export Award 19992000

Certificate of Export Excellence Award 1999-2000 from EEPC

Special Export Award from ACMA 1999-2000

Special Export Award 1999-2000 from Capexil Kolkata

Highest Exporters Award from EEPC for 2000-2001

Award for Excellence in Productivity in 2000-01 from ACMA

State Award for Export Excellence from Govt. of NCT Delhi 2000-2001

AIRIA Best All Round Performance Award 2000-01

AIRIA Highest Export Award 20012002

Special Export Award from Capexil, Kolkata for 2002-03

Certificate of Export Award 2001-2003

2003 2004 Certificate of export recognition from CAPEXIL

2004 Bharat Shiromani Award

2004 2005 Certificate of export recognition from CAPEXIL

Top Export Award

Export Excellence

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