CMS REPLACEMENT INSTRUCTIONS (Customer Maintenance Support)

CMS REPLACEMENT INSTRUCTIONS

1. Drum unit/K, Ozone filter, Toner filter

Introduction
CMS: The CMS (Customer Maintenance Support) is a system that supports the customer who conducts a parts replacement operation by himself without getting an technical assistance from the customer engineer, to minimize the downtime (shutdown period of the machine operation) of the machine of the customer. Notices to the customer who employs the CMS: When you want to employ the CMS, be sure to follow the instructions given by the customer engineer. And also, when you conduct a part replacement operation, be sure to read each replacement instruction and follow the specific instructions given in it. For your safety while in the replacement operation, be sure to keep this CMS Instructions for Replacement safely, and also be careful not to get it lost. Should it get lost, contact our service representative. Registered trademark bizhub is a registered trademark of KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Copyright 2009 KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.

CONTENTS
For your safe operation ....................................................................................................S-1 Meaning of the graphic expression .............................................................................S-1 Examples of graphic symbols .....................................................................................S-1 Caution notice/Caution label .......................................................................................S-6 REPLACEMENT INSTRUCTIONS ...................................................................................... 1

For your safe operation

For your safe operation

For your safe operation, the following are the descriptions of the notices and requests that you have to follow when replacing parts. Be sure to read them carefully before conducting any part replacement operation. Be sure to keep this CMS Replacement Instructions not to get it lost. Be sure to follow the caution items given in the CMS Replacement Instructions.

Meaning of the graphic expression

In this CMS Replacement Instructions and on the copier, various types of graphic expressions are employed to allow you to conduct a part replacement operation properly without causing harm to you as well as other people, and also damage to the property. The expressions and their meaning are as shown below.
Indicates an action having a high possibility of suffering death or a serious injury when handled inappropriately without taking no notice of this expression. Indicates an action having a high possibility of suffering an injury or causing damage to the property when handled inappropriately without taking no notice of this expression.

WARNING CAUTION

Examples of graphic symbols

This symbol indicates an action that requires an additional caution (including warning). A specific description of the caution is given in the symbol. Ex.) [ ] This is a graphic symbol representing High temperature.

This symbol indicates an action prohibited. A specific description of the prohibition is given inside the symbol or in its vicinity. Ex.) [ ] This is a graphic symbol representing Do not disassemble.

This symbol indicates an action that must be carried out. A specific description of the action is given inside the symbol. Ex.) [ ] This is a graphic symbol representing Unplug power cord.

S-1

For your safe operation

Operations before replacing any part: CAUTION

When conducting a part replacement operation, be sure to get guidance from the customer engineer. And also, read the CMS Replacement Instructions carefully before conducting a part replacement operation by following the prescribed procedure and using tools also prescribed. Be sure not to conduct any operations other than those described in the CMS Replacement Instructions. When the prescribed procedure and tools are not employed, this may cause damage to the copier or you may get injured. The temperature gets high in the vicinity of the fusing unit. You may get burned when you come into contact with the area. Before replacement operations, make sure that more than 20 minutes have elapsed since the main and sub power switches were turned off.

WARNING
Before starting operations, be sure to unplug the power copier main body and the optional equipment from the power When the power cord is plugged into the power outlet, some electrical components may be energized even if the power switch turned off. So, be careful not to get an electric shock.

CMS part replacement operation: WARNING

Do not allow any metal parts such as clips, staples and screws to fall into the inside or opening of the copier. They may cause a short circuit to the internal parts of the copier, thus leading up to a risk of an electric shock or fire. Check the wiring harness for squeezing and any other damage. Current may leak, thus leading up to a risk of an electric shock or fire.

S-2

For your safe operation

CMS part replacement operation: WARNING

Make sure the wiring cannot come into contact with sharp edges, burrs, or other pointed parts. Current can leak, leading to a risk of electric shock or fire.

Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) A risk of product trouble, electric shock, and fire exists.

Power plug, power code: WARNING

Make sure the power cord is plugged in the wall outlet securely. Contact problems may lead to increased resistance, overheating, and the risk of fire. When using the power cord set (inlet type) that came with this product, make sure the connector is securely inserted in the inlet of the product. When securing measure is provided, secure the cord with the fixture properly. If the power cord (inlet type) is not connected to the product securely, a contact problem may lead to increased resistance, overheating, and risk of fire.

Do not insert the power plug into the wall outlet with a wet hand. The risk of electric shock exists. When unplugging the power cord, grasp the plug, not the cable. The cable may be broken, leading to a risk of fire and electric shock.

S-3

For your safe operation

When any abnormal condition is found: WARNING

When the copier gets hot abnormally, or when it gives out smoke, a foul smell or abnormal noise, turn off the power switch at once. And then be sure to unplug the power cord from the power outlet and contact our service technician. When the copier is let fall or when the cover is damaged, turn off the power switch at once. And then, be sure to unplug the power cord from the power outlet and contact our customer engineer. Using the copier as it is may lead up to a fire, or you may get an electric shock.

CAUTION
Some internal parts of the copier develops a high temperature, and you may get a burn when you come into contact with one of these parts. When checking the internal parts while in a part replacement operation, be careful not come into contact with a section like these (around the fusing unit) with a symbol indicating High Temperature provided.

Handling of toner and developer: WARNING

Toner and developer are not harmful substances, but care must be taken not to breathe excessive amounts or let the substances come into contact with eyes, etc. It may be stimulative. If the substances get in the eye, rinse with plenty of water immediately. When symptoms are noticeable, consult a physician. Never throw the used cartridge and toner into fire. You may be burned due to dust explosion.

S-4

For your safe operation

Grounding: WARNING
Connect the power cord to an electrical outlet that is equipped with a grounding terminal.

S-5

For your safe operation

Caution notice/Caution label

For this copier, there are the caution notices or labels for safety operations provided at the locations as shown below. Be sure to take every care to avoid any accidents while in the part replacement operation.

WARNING
Do not burn used toner cartridges. Toner expelled from the fire is dangerous.

CAUTION
The area around the fusing unit is extremely hot. Touching any part other than those indicated may result in burns.

WARNING
Do not position the used waste toner box so that it is standing on end or tilted, otherwise toner may spill.

WARNING
Do not burn used Imaging Units. Toner expelled from the fire is dangerous.
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S-6

Drum unit/ K, Ozone filter, Toner filter REPLACEMENT INSTRUCTIONS

2009.07 Ver. 2.0

Drum unit/K, Ozone filter, Toner filter replacement instructions

REPLACEMENT INSTRUCTIONS
1.
1.1

Drum unit/K
Removal procedure
1. Open the lower front door [1].

[1] [1]

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2. Release the securing levers [1] for the waste toner box, and then remove the waste toner box [2].

[2]

[1]
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Drum unit/K, Ozone filter, Toner filter replacement instructions 3. Loosen the shoulder screw [1], and pull out the drum unit/K [2].
[1]

[2]
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[1]

[1]

4. Hold the fixed lever [1] for the drum unit/K at two positions, and remove the drum unit/K [2] while loosening the fixed lever.

[2]
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1.2

Reinstall procedure
1. Remove the new drum unit/K from the black protective bag. 2. Remove caps [1] at the front and the back of the drum unit/K.

[1]

[1]

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Drum unit/K, Ozone filter, Toner filter replacement instructions

[1]

3. Put the drum unit/K on the developing unit/K. NOTE Do not tilt the drum unit/K when putting it on the developing unit/K. (Keep the drum unit/K level.) Position the drum unit/K so that part A of the drum unit/K is inserted into part B of the developing unit/K.

B
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[1]

NOTE Position the drum unit/K so that part C of the drum unit/K is inside the film [1] located on the main body rail. (Check that Part C is not on the top of the rail.)

OK

NG

C
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4. Remove the protective sheet [1] for the PC drum.

[1]

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Drum unit/K, Ozone filter, Toner filter replacement instructions 5. Secure the drum unit/K [1] to the developing unit/K with the two levers [2]. NOTE Push the front and back levers in the direction of the arrow at a time to secure the drum unit/K. Make sure the drum unit/K is securely fixed with two levers. Check that the front lever [3] of the drum unit/K is parallel to the vertical line marked on the label [4] on the developing unit/K.

[2]

[2]

[1]

[3]

[4]

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6. Insert the imaging unit/K [1] into the machine, and tighten the shoulder screw [2] to secure the drum unit/K.
[2]

[1]
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Drum unit/K, Ozone filter, Toner filter replacement instructions 7. Reinstall the waste toner box [1].
[1]

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8. Close the lower front door [1].

[1]

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9. Proceed to replace the ozone filter. See P.6

Drum unit/K, Ozone filter, Toner filter replacement instructions

2.

Ozone filter
1. Remove the ozone filter [1], and replace it.
[1]

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2. Proceed to replace the toner filter. See P.6

3.

Toner filter
1. Remove the toner filter [1], and replace it.
[1]

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MANUFACTURER TOKYO JAPAN

Copyright 2009