Documente Academic
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Construction details
Kalzip roof systems
Preface
Planning Guidance
Kalzip aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating to fire/acoustic protection and the EnEV energy-saving directives is exemplary. These construction recommendations are based on state-of-the-art technology. They are provided to the best of our knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise to any claims for compensation. We reserve the right to make any changes to the construction or product range which seem technically sensible in view of our high demands for quality and progress. The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical service which he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement of the trade mark rights (protection rights/industrial property rights?) of a third party. The constructional details represent suggestions for roof structures designs which have two shells and must be adapted to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning, calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular those relating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements, are not possible.
Kalzip plastic compound clip Kalzip compound clips are not available in all sizes. All details are also applicable to the use of aluminium clips. Standards/instructions The current applicable standards and manufacturers instructions should be observed. Air tightness All room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives. Fixed points/ fasteners Fixed points and featured fasteners should be used in accordance with the static calculations.
May 2004 This construction guide replaces all previous construction details.
Contents
Eaves
Ridge
Eaves
Ridge
Contents
Roof-light
311 312 313 314 315 321 322 323 324 331 332 341 342 351 361 362 363
Domed roof-light roofing frame Cross-section roof-light with flat flange - roofing frame Cross-section roof-light with flat flange Cross-section roof-light with Kalzip roofing frame Longitudinal roof-light with Kalzip roofing frame Lighting Lighting Lighting Lighting row row row row connection, below gable end connection, below gable end connection, below gable end joint - lateral
Roof lights
Curved roof with welded ridge jolt Curved roof with sealed lateral jolt Lowered dripping eaves Lowered verge Expansion joint Kalzip Ridge flashing - cantilevered Sliding ridge - Duo-pitch roof Ventilated ridge
truss roof truss roof rafter roof rafter roof truss roof truss roof rafter roof
Eaves Verge
Additions
Additions
Construction detail 101 Kalzip deck roof system - rafter roof Cross-section
Compound clip* (diagonally installed) Alternative: Al-clip with thermal barrier Kalzip Kalzip rock wool insulation Kalzip vapour control layer
Horizontal section
Compound clip* (diagonally installed) Alternative: Al-clip with thermal barrier Kalzip Kalzip rock wool insulation Kalzip vapour control layer
Structural deck Rafter * Compound clips are not available in all sizes.
Detail 101
Construction detail 102 Kalzip deck roof system - purlin roof Cross-section
Compound clip* Alternative: Al-clip with thermal barrier Top-hat sub-purlin Kalzip Kalzip rock wool insulation Kalzip vapour control layer
Horizontal section
Compound clip* Alternative: Al-clip with thermal barrier Top-hat sub-purlin Kalzip Kalzip rock wool insulation Kalzip vapour control layer
Structural deck Purlin Rafter * Compound clips are not available in all sizes.
Detail 102
Construction detail - Kalzip liner-deck roof system - purlin roof 121 Duo-pitch ridge
Alternative: Fixed point clip Al-clip with thermal barrier Fixing of ridge flashing: max. distance 400 mm, only into ridge closure
Fixed point clip Compound clip* Filler block Ridge closure Kalzip
100
70
Ridge flashing Insulation - rigid** Kalzip vapour control layer Kalzip rock wool insulation
* Compound clips are not available in all sizes. ** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Detail 121
Construction detail - Kalzip deck roof system - rafter roof 122 Duo-pitch ridge
Ridge flashing Alternative: Fixed point clip Al-clip with thermal barrier Fixing of ridge flashing: max. distance 400 mm, only into ridge closure Spacer profile Ridge turn up
100
70
Kalzip
Kalzip rock wool insulation Insulation - rigid** Kalzip vapour control layer Structural deck Rafter
* Compound clips are not available in all sizes. ** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Detail 122
Construction detail - Kalzip deck roof system - rafter roof 123 Mono-pitch ridge
Filler block Fixing of ridge flashing: max. distance 400 mm, only into Ridge closure Ridge closure
Insulation - rigid**
Structural deck
Insulation
Sealing strip
* Compound clips are not available in all sizes. ** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Detail 123
Construction detail - Kalzip deck roof system - rafter roof 124 Abutment ridge to parapet
Ridge flashing Spacer profile Ridge turn up Fixed point clip Compound clip* Alternative: Al-clip with thermal barrier Filler block Fixing of ridge flashing: max. distance 400 mm; not into standing seam
100
70
Kalzip rock wool insulation Structural deck Insulation - rigid** Kalzip vapour control layer
* Compound clips are not available in all sizes. ** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Detail 124
Detail 125
Filler block Flashing Spacer profile Ridge closure
on by calculati determined ) (max. 1500
Fixed point to be determined by calculation Fixing of ridge flashing: max. distance 400 mm, not into standing seam
Kalzip
Al-clip bar
Ridge turn up
determined
on by calculati
Kalbau
Construction detail - Kalzip deck roof system - rafter roof 125 Mono-pitch ridge overhang (with clip bar)
Sealing strip 2x
Kalbau
Insulation
Timber supports
Construction detail - Kalzip deck roof system - rafter roof 126 Mono-pitch ridge overhang (without clip bar)
Sealing strip 2x
Insulation
Detail 126
Construction detail - Kalzip liner-deck roof system - purlin roof 141 Eaves detail with gutter
Compound clip*
Alternative
Kalzip Kalzip rock wool insulation Kalzip vapour control layer Insulation - rigid Al-clip Sealing strip
Detail 141
Construction detail - Kalzip deck roof system - rafter roof 142 Eaves detail with gutter
Timber spacer Kalzip vapour control layer Kalzip rock wool insulation
Insulation
Kalbau SN 18/76
Detail 142
Detail 143
Coping system Coping bracket Timber Insulation retainer Drip angle Filler block Kalbau trpezoidal profile Z-Profile Closure flashing Sealing strip Emergency overflow Gutter Insulation - rigid Gutter liner (fully sealed)
Kalzip
Insulation - rigid
Construction detail - deck roof system - rafter roof 143 Parapet eaves gutter detail
Structural deck
Rafter
Gutter outlet
Rainwater pipe
Gutter
Al-clip bar
Construction detail - deck roof system - rafter roof 144 Overhanging eaves (with clip bar)
Kalbau SN 18/76
Top-hat sub-purlin
Insulation
Detail 144
Detail 145
Gutter Filler block Drip angle Al-clip: length 200 mm 2 rivets on the small rib Gutter brackets Thermal isolation strip Closure profile to structural liner tray Structural liner tray Structural deck Internal closure flashing Sealing strip 2x Rafter Insulation Kalbau trapezoidal profile
Timber spacer
Construction detail - Kalzip deck roof system - rafter roof 145 Overhanging eaves (without clip bar)
Kalzip Filler block Al-clip Timber eaves bearer Drip angle Timber spacer Closure flashing Closure flashing
Insulation - rigid
Compound clip*
Construction detail - Kalzip deck roof system - rafter roof 146 Valley gutter detail
Rainwater pipe
Detail 146
Construction detail - Kalzip liner-deck roof system - purlin roof 161 Verge
Al-clip Tolerance profile Gable end channel Gable end clip Verge flashing Retainer flashing Closure flashing Tolerance Top-hat sub-purlin Kalzip vapour control layer Compound clip* Alternative: Al-clip with thermal barrier Sealing strip Timber verge bearer Kalzip Kalzip rock wool insulation
Kalzip TF 800 R
Purlin Rafter
Detail 161
Construction detail - Kalzip deck roof system - rafter roof 162 Verge
Alternative
Al-clip Tolerance profile Gable end channel Gable end clip Verge flashing Flashing retainer support Tolerance
Timber verge bearer Kalzip Kalzip rock wool insulation Compound clip* Alternative: Al-clip with thermal barrier
Structural deck Sealing strip Rafter * Compound clips are not available in all sizes.
Detail 162
Construction detail - Kalzip deck roof system - rafter roof 163 Abutment to parapet
Alternative
min. 150
Retainer flashing Verge flashing Gable end clip Gable end channel Tolerance Kalzip Compound clip* Alternative: Al-clip with thermal barrier Tolerance profile Kalzip transition sheet
Insulation - rigid
Kalzip rock wool insulation Kalzip vapour control layer Structural deck Insulation - rigid Sealing strip
Detail 163
Construction detail - Kalzip deck roof system - rafter roof 164 Verge with Kalzip transition sheet
Closure flashing Flashing retainer/support Kalzip transition sheet Compound clip* Alternative: Al-clip with thermal barrier Kalzip rock wool insulation Kalzip vapour control layer Structural deck
Kalzip TF 800 R
Detail 164
Detail 165
Kalzip Al-clip with thermal barrier Rectangular hollow section Kalzip rock wool insulation Kalzip vapour control layer determined by calculation Sealing strip Structural deck Top-hat support profile Thermal isolation Insulation
Flashing retainer/support
Construction detail - Kalzip deck roof system - rafter roof 165 Cantilevered verge
Top-hat support
Kalbau SN 18/76
Kalbau SN 18/76
Omega profile
Construction detail - Kalzip liner-deck roof system - purlin roof 166 Cantilevered verge with steel plate bracket
Al-clip
Thermal isulation
Kalbau SN 18/76
Detail 166
Construction detail - Kalzip deck roof system - rafter roof 167 Curved verge
Perforated closure flashing Flashing retainer/support Gable end clip Gable end channel (curved by slotting) Tolerance profile (in short lenghts)
Convex Kalzip Kalzip rock wool insulation Compound clip* Alternative: Al - clip with thermal barrier
Kalbau SN 18/76
Closure flashing
Detail 167
Construction detail - rafter roof 168 Curved verge with Kalzip - transition sheet
Compound clip* Alternative: Al-clip with thermal barrier Kalzip rock wool insulation Convex Kalzip
Detail 168
Construction detail rafter roof 201 Roof construction with rafter insulation Cross-section
Compound clip* Alternative: Al-clip with thermal barrier Timber (min. 10/6) Kalzip
Timber rater Timber shuttering Kalzip vapour control layer H Kalzip rock wool insulation
Longitudinal section
Timber (min. 10/6) Compound clip* Alternative: Al-clip with thermal barrier Kalzip
Timber rater Timber shuttering Kalzip vapour control layer H Kalzip rock wool insulation * Compound clips are not available in all sizes.
Detail 201
Construction detail rafter roof 202 Roof construction Kalzip AF with intermediate rafter insulation Cross-section
Compound clip E10 (diagonally installed) Alternative: Al-clip L10 Precovering (open for diffusion) Kalzip AF Timber shuttering
Timber rater Kalzip rock wool insulation Kalzip vapour control layer Timber lathing Interior lining layer
Longitudinal section
Kalzip AF Compound clip E10 (distributed installed) Alternative: Al-clip L10 Precovering (open for diffusion)
Timber rater Timber shuttering Kalzip rock wool insulation Kalzip vapour control layer Timber lathing Interior lining layer
Detail 202
Detail 221
Kalzip Ridge flashing 70 Fixed point clip determined by calculation Compound clip* Timber
0 10
Spacer profile
Filler block Fixing of ridge flashing: max. distance 400 mm, into ridge closure
Ridge closure
Timber rafter Timber shuttering Kalzip vapour control layer H Type of fixed point to be determined by calculation * Compound clips are not available in all sizes.
Ridge flashing Spacer profile Ridge turn up Kalzip rock wool insulation Timber Fixed point clip determined by calculation; Compound clip* Filler block Ridge closure Kalzip
100
70
Clip track with sealing strip Timber rafter Timber shuttering Kalzip vapour control layer H Thermal insulation - rigid * Compound clips are not available in all sizes.
Detail 222
Detail 223
0 . 150 ) rm dete ined by (max tion a l u calc
Filler block
Timber supports
Kalzip
Al-clip bar Ridge closure Filler block Closure flashing Spacer profile Kalbau SN 18/76 Stripping felt Clipping track with sealing strip
Construction detail - rafter roof 223 Cantilevered ridge with clip bar
calc d by e n i rm dete
ulati
on
Alternative
Timber shuttering
Timber rafter
Kalzip
Timber spacer
Timber shuttering
Construction detail - rafter roof 224 Overhanging ridge with cantilever rafter
Timber rafter
Detail 224
Gutter Filler block Drip angle Closure flashing Gutter brackets Closure flashing Flashing retainer Timber eaves bearer Timber spacer Al-clip Kalzip
Timber rafter Timber shuttering Kalzip vapour control layer H Thermal insulation - rigid Kalzip rock wool insulation
Detail 241
20
Timber spacer
Timber
Al-clip bar
Kalzip
Filler block
Drip angle
Construction detail - rafter roof 242 Cantilevered eaves with clip bar
y ed b rmin e t e d
Kalbau SN 18/76
Connecting angle
Gutter brackets
Gutter Timber supports Kalzip vapour control layer H Timber shuttering Timber rafter
Detail 242
Detail 243
Gutter Filler block Drip angle Closure flashing Timber eaves bearer Al-clip Kalzip Cantilever rafter Closure profile Sealing strip Timber spacer Kalzip rock wool insulation Kalzip vapour control layer H Timber shuttering Timber rafter
Construction proposal rafter roof 243 Overhanging dripping eaves with cantilever rafter
Alternative
Kalzip Al-clip Exposed shuttering Embeding gutter brackets Coping rafter Timber rafter Timber shuttering Kalzip AF Exposed shuttering Compound clip E10 Precovering (open for diffusion) Kalzip rock wool insulation Timber lathing Interior lining layer Kalzip vapour control layer
Detail 244
Detail 245
Kalzip vapour control layer Interior lining layer Timber lathing Kalzip rock wool insulation Timber rafter Timber shuttering Precovering (open for diffusion) Clipping track with sealing strip Closure flashing Drip angle Filler block Gutter
Exposed shuttering
Kalzip AF
Construction detail - rafter roof 245 Dripping eaves Kalzip AF/ventilated masonry
Purlin
Kalzip
Al-clip
determined by calculation
Timber shuttering
Detail 261
Timber rafter
Timber spacer
Detail 262
Flashing retainer Kalzip transition sheet Timber shuttering Cantilever purlin
Kalzip
Al-clip
Construction detail - rafter roof 262 Overhanging verge with Kalzip transition sheet
determined by calculation
Timber shuttering
Timber rafter
Timber spacer
Timber shuttering
Timber lathing
Detail 263
Detail 264
Cantilever purlin Kalzip transition sheet Al-clip Kalzip Flashing retainer
determined by calculation
Alternative
Curved verge flashing Tolerance profile (in short lenghts) Gable end clip Curved gable end channel
Timber rafter
Timber spacer
Timber shuttering
Type of fixed point to be determined by calculation Ridge turn up Fixed point clip Compound clip* Spacer profile Ridge flashing Filler block
100
70
Fixing of ridge flashing: max. distance 400 mm, not into standing seam
Detail 301
Construction detail - purlin roof 302 Welded hip with Kalzip transition sheet
Fixed point clip Compound clip* Kalzip Welding seam Kalzip welding basis Kalzip transition sheet
Insulation - rigid (not inflammable) Kalzip vapour control layer Kalzip rock wool insulation
Detail 302
Flashing
Filler block
Drip angle
Timber rafter
Detail 303
Timber shuttering
Detail 304
Kalzip AF Precovering (open for diffusion) Timber shuttering Kalzip rock wool insulation Coping timber rafter Kalzip vapour control layer Timber lathing Internal lining layer
Filler block
Drip angle
Compound E10
approx. 500
Detail 305
Light cupola-skylight Attaching frame Flat flange-roofing frame Upper conecting frame
Flashing Attaching frame Kalzip roofing frame Upper conecting frame Light cupola-skylight
Detail 311
l = distance fixed point - domed roof-light [mm] x = sliding path = l/1000 + min. 5 mm x min. = 20 mm Compound clip*
Domed roof-light**
min. 200
min. 200
Construction detail 312 Cross-section roof-light with flat flange - roofing frame
100
Order size
Structural deck
Insulation - rigid (not inflammable) Kalzip vapour control layer Kalzip rock wool insulation
Flashing profile
Roofing frame
Rafter * Compound clips are not available in all sizes. ** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Detail 312
Domed roof-light** Upper connecting frame Flat flange - roofing frame Welding seam Kalzip welding basis Cut Kalzip sheet Compound clip*
Height
Kalzip
Ordering size
100
Kalzip rock wool insulation Kalzip vapour control layer Cross beam determined by calculation Insulation - rigid (not inflammable) Structural deck Framing profile Roofing frame
* Compound clips are not available in all sizes. ** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Detail 313
Domed roof-light**
l = distance fixed point - domed roof-light [mm] x = sliding path = l/1000 + min. 5 mm x min. = 20 mm Compound clip*
Spacer profile
Ridge turn up
Ridge flashing
Ordering size
Structural deck
Insulation - rigid (not inflammable) Kalzip vapour control layer Kalzip rock wool insulation
Roofing frame
Roofing frame
Rafter * Compound clips are not available in all sizes. ** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Detail 314
Domed roof-light** Upper connecting frame Kalzip roofing frame Compound clip* Height
Kalzip
Ordering size
100
Kalzip rock wool insulation Profile determined by calculation Kalzip vapour control layer Structural deck Insulation - rigid (not inflammable) Flashing profile Roofing frame
* Compound clips are not available in all sizes. ** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Detail 315
Construction detail 321 Lighting row connection, below gable end truss roof
l = distance fixed point - domed roof-light [mm] x = sliding path = l/1000 + min. 5 mm x min. = 20 mm
Cantilever metal sheet Flashing Kalzip welding basis Welding seam Compound clip*
Kalzip
min. 200
Kalzip rock wool insulation Kalzip vapour control layer Insulation - rigid (not inflamable)
Detail 321
Construction detail 322 Lighting row connection, below gable end truss roof
Spacer profile Ridge flashing Ridge closure + filler block Fixing of ridge flashing: max. distance 400 mm, not into standing seam Kalzip Fixed point clip Compound clip*
Kalzip rock wool insulation Insulation - rigid Kalzip vapour control layer
Detail 322
Construction detail 323 Lighting row connection, below gable end truss roof
l = distance fixed point - domed roof-light [mm] x = sliding path = l/1000 + min. 5 mm x min. = 20 mm
Cantilever metal sheet Ridge flashing Kalzip welding basis Welding seam Kalzip Compound clip* x x
Insulation compressible
min. 200
Insulation Lighting row frame Sealing strip
Kalzip rock wool insulation insulation - rigid (not inflammable) Kalzip vapour control layer
Detail 323
Alternative
Detail 324
Kalzip Compound clip* Cantilever metal sheet Kalzip transition sheet min. 150 Insulation Lighting row frame Sealing strip Kalzip rock wool insulation Kalzip vapour control layer Structural deck Insulation - rigid Trimmer beam
Verge flashing
Tolerance
Tolerance profile
Kalzip
Construction detail - trussed roof 331 Curved roof with welded ridge jolt
Kalzip
Ri
Detail 331
Rafter
Structural deck
Detail 332
uppe r Ka lzip c ours e
Kalzip
Silic
Construction detail - rafter roof 332 Curved roof with sealed lateral jolt
Compound clip*
Structural deck
Ri
Rafter
200
Filler block
Drip angle
Flashing
Al-clip
Kalzip
Detail 341
Detail 342
Flashing retainer Insulation - rigid Kalzip transition sheet Timber shuttering Visible shuttering Al-clip External rafter lower * Compound clips are not available in all sizes.
Supporting profile
Compound clip*
Kalzip
Timber rafter
Timber
Section A-A
Gable end clip Flashing Holder Flashing retainer Gable end channel Compound clip*
Strain
A
Kalzip
Strain
Detail 351
Detail 361
Fixing within the overlapping only for the lower ridge flashing 2 rows sealing matter Ridge flashing L = max. 6,0 m Filler block Spacer profile Ridge closure Ridge turn up Kalzip
Fixing of ridge flashing in ridge closure: max. distance 400 mm; not into standing seam
Ridge flashing Sliding member Fixing of ridge flashing on sliding member: max. distance 400 mm; not into standing seam Kalzip Clip Sliding potential between Kalzip and sliding unit
l = distance ridge to fixed point [mm] x = sliding path = l/1000 + min. 5 mm x min. = 20 mm
Fixing of ridge flashing on sliding member: max. distance 400 mm; not into standing seam
Sliding member
100+x
70
Kalzip rock wool insulation Insulation - rigid Kalzip vapour control layer Structural deck Rafter
Detail 362
Ridge turn up Kalbau structural deck* Perforated sheet angle 50/50 Fixed point clip Al-clip Kalzip 100
Ridge flashing Spacer profile Filler block Ridge closure Fixing of ridge flashing: max. distance 400 mm
Rafter Purlin
* Kalbau structural deck (trapezoidal profile 50/167) l = 150 mm/construction width = 833 mm
Detail 363
Planting
Ridge terminal
100
Kalzip 65/333
Insulation - rigid
Detail 401
NDS 60 plant substrate KD 33 linear drainage system Kalzip rock wool insulation Kalzip vapour control layer Planting
100
Ridge termination Al-beam claw (joint) Kalzip 65/333 Ridge closure Filler block Ridge flashing Spacer profile Ridge turn up
10
Insulation - rigid
Al-fixed point clip with thermal barrier Alternative: Compound clip* Structural deck Internal closure flashing Kalbau structural deck Structural liner tray
Rafter
Insulation
Sealing strip
Thermal isolation strip * Compound clips are not available in all sizes.
Detail 402
Construction suggestions Kalzip NatureRoof 403 Monopitch roof with attic truss roof
Kalzip 65/333 Ridge turn up Spacer profile Ridge flashing Planting NDS 60 plant substrate KD 33 linear drainage system Ridge termination flashing Al-beam claw (joint) Filler block Ridge closure
100 100 70
10
Kalzip rock wool insulation Insulation - rigid Kalzip vapour control layer Rafter
Fixed point clip compound clip* Structural deck Internal closure flashing Sealing strip
Detail 403
Construction detail - purlin roof 411 Dripping eaves detail with gutter
Filler block Drip angle Planting NDS 60 plant substrate KD 33 linear drainage system Eaves termination flashing Al-beam claw joint Kalzip 65/333 Closure flashing Timber eaves bearer Timber spacer
100
Sealing strip Clip
Kalzip rock wool insulation Kalzip vapour control layer Gutter Gutter brackets Flashing Insulation rigid Purlin Structural deck Rafter
Detail 411
Insulation - rigid Kalzip 65/333 Coping bracket Timber bearer Flashing Drip angle
Coping system
10
Structural deck
Compound clip*
Rafter
Gutter outlet
Planting
Rainwater pipe
Detail 412
Sealing strip Timber verge bearer Al-clip Tolerance profile Gable end channel Gable end clip Verge flashing Retainer flashing Perforated closure flashing Tolerance Planting
Kalzip Kalzip rock wool insulation Top-hat sub-purlin Verge termination flashing Al-beam claw (joint) Compound clip*
Kalzip TF 800 R
NDS 60 plant substrate KD 33 linear drainage system Kalzip vapour control layer Structural deck Internal closure flashing Purlin * Compound clips are not available in all sizes. Rafter
Detail 421
Planting NDS 60 plant substrate KD 33 linear drainage system Al-beam claw (joint) Flashing retainer Verge termination flashing Verge flashing Gable end clip Gable end channel Kalzip 65/333
Tolerance 10 Tolerance profile Compound clip* Kalzip rock wool insulation Kalzip vapour control layer Structural deck Insulation - rigid Sealing strip * Compound clips are not available in all sizes.
Detail 422
Construction detail - rafter roof 423 Verge with Kalzip transition sheet
Perforated closure flashing Retainer flashing Kalzip - transition sheet Compound clip* Alternative: Al-clip with thermal barrier Kalzip 65/333 Kalzip rock wool insulation Kalzip vapour control layer Structural deck
Internal closure flashing Sealing strip Al-beam claw (joint) Verge termination flashing KD 33 linear drainage system NDS 60 plant substrate Planting
Kalzip TF 800 R
10
Detail 423
Construction suggestions Kalzip NatureRoof Additions 431 Installation and shearing protection truss roof
NDS 60 Plant substrate KD 33 linear drainage system
DN 5
Planting Kalzip 65/333 Mounting lock
Compound clip*
Rafter Structural deck Thermal insulation Kalzip vapour control layer KD 33 linear drainage system Mounting lock Planting Kalzip 65/333 Shearing lock Al-beam claw (joint)
DN > 5
Draina
ge
Rafter Structural deck Thermal insulation Kalzip vapour control layer * Compound clips are not available in all sizes.
Detail 431
Construction suggestions Kalzip NatureRoof Additions 432 Domed rooflight truss roof
I = distance fixed point - domed rooflight (mm) x = sliding path = I/1000 + min. 5 mm x min. = 20 mm
KD 33 linear drainage system Domed rooflight** NDS 60 plant substrate Cantilever metal sheet Planting Flat flange-framing Ridge terminal Al-beam claw (joint) Kalzip welding basis Kalzip welded
Height of the flange 100 Order size
100
x x
min. 200 10
Compound clip*
Structural deck Longitudinal beam determined by calculation Flashing profile Roofing frame Rafter
Kalzip vapour control layer Kalzip rock wool insulation Insulation - rigid (not inflammable)
* Compound clips are not available in all sizes. ** Roof light: complete with curb, roof-light, flange sheet and framing
Detail 432
Kalzip 65/333 Planting Filler block NDS 60 plant substrate KD 33 linear drainage system Al-beam claw (joint) Eaves termination flashing Al-clip Closure flashing Drip angle Framing metal
100
Insulation - rigid
Compound clip*
Construction detail - rafter roof 433 Internal box gutter thermally insulated
Rainwater pipe
Detail 433
Detail 434
KD 33 linear drainage system Compound clip* Kalzip rock wool insulation Kalzip NDS 60 plant substrate Planting
Kalzip
Construction detail - rafter roof 434 Curved roof with welded ridge joint
Weleded joint
100
Kalzip
Structural deck
Rafter
Ri
Construction detail - rafter roof Kalzip DuoPlus 501 Roof construction with trapezoidal steel deck
Kalzip Kalzip rock wool insulation DuoPlus clip DuoPlus track 45 direction of span TRP Insulation - rigid h = 100 mm
01.02.04
Detail 501
Construction detail - rafter roof Kalzip DuoPlus 502 Roof construction with aerated concrete roof slabs
Kalzip Kalzip rock wool insulation DuoPlus clip DuoPlus track 45 direction of span of roof slabs Insulation - rigid h = 100 mm
Detail 502
01.02.04
01.02.04
Detail 503
Construction detail - rafter roof Kalzip DuoPlus 504 Roof construction with upper insulation
DuoPlus Clip DuoPlus track 90 to the rafter, fixing into rafter Insulation - rigid h = 100 mm
e 0,8 0
* When exceeding the maximum rafter distance e 0,80m, place DuoPlus track 45 to the rafter and fix it in the shuttering. (length of span according to statics)
Detail 504
01.02.04
Construction detail - rafter roof Kalzip DuoPlus 505 Roof construction intermediate rafter insulation
e 0,8 0
Timber rafter Kalzip vapour control layer Timber lathing Interior lining layer
01.02.04
Detail 505
Construction proposal rafter roof Kalzip Duo 506 Roof construction with trapezoidal steel profile (structural deck)
Kalzip Kalzip rock wool insulation DuoPlus Clip DuoPlus track 45 to direction of span Strip insulation - rigid h = 100 mm, b = 240 mm
Detail 506
05.05.04
Ridge turn up Spacer profile Fixing of ridge flashing: max. distance 400 mm, not into standing seam Ridge flashing Fixed point clip Thermal barrier Filler block Insulation rigid
100
70
Structural deck Top-hat sub-purlin Purlin Rafter Ridge flashing furring Ridge flashing
Detail 511
Closure flashing Kalzip rock wool insulation Gutter brackets Treated timber
Closure profile to structural liner tray Kalzip vapour control layer Structural layer Rafter Kalbau SN 18/76 Internal closure flashing Sealing strip 2x Structural liner tray
Insulation
Detail 521
Angel Kalzip transition sheet Closure profile to structural liner tray Retainer flashing
Kalzip DuoPlus Clip DuoPlus track 45 Kalzip rock wool insulation Insulation - rigid
Sealing strip
Structural liner tray Insulation Kalzip vapour control layer Structural deck Kalbau SN 18/76 Sealing strip
Detail 531
Notes
www.kalzip.com
Europe: Austria Corus Bausysteme Bruckner Bro Center Honauerstrae 2 A-4020 Linz Austria T +43 - 7 32 78 61 14 F +43 - 7 32 78 61 15 kalzip.austria@corusgroup.com Belgium Corus Building Systems NV A. Stocletlaan 87 B-2570 Duffel Belgium T +32 - 15 30 29 22 F +32 - 15 30 29 20 cbsbe@corusgroup.com Cyprus Phanos N. Epiphaniou Ltd. 21 Markou Drakou Avenue Pallouriotissa P.O. Box 9078 CY-1621 Nicosia Cyprus T +35 - 722 79 35 20 F +35 - 722 43 15 34 phanos@epiphaniou.com Czech Republic and Slovakia Engineering Office Eva Sanovcov Cejl 20 CZ-60200 Brno Czech Republic T +42 - 05 45 11 74 40 F +42 - 05 45 11 74 55 kalzip@ok.cz Denmark Corus ByggeSystemer A/S Kaarsbergsvej 2 Box 136 DK-8400 Ebeltoft Denmark T +45 - 8953 2000 F +45 - 8953 2001 dk@cbsnordic.com France Corus Building Systems SAS 8, Avenue Desclers B.P. 20 F-77515 Faremoutiers France T +33 - 1 64 65 30 56 F +33 - 1 64 03 98 55 cbsfr@corusgroup.com Greece Phanos N. Epiphaniou Ltd. 82 Grammou Str. GR-18345 Moschato Greece T +30 - 21 09 40 59 41 F +30 - 21 09 41 24 65 fanos@otenet.gr Italy Corus S.C. Milano SpA Via Treves 21/23 I-20090 Trezzano sul Naviglio (Milano) Italy Ufficio Milano Dott. Ing. Giacomo Magnifico Via Merano 13 I-20060 Gessate (MI) Italy T +39 - 02 95 38 13 07 F +39 - 02 95 38 03 97 giacomo.magnifico@corusgroup.com Ufficio Verona Dott. Ing. Nicola Finato Vicolo Crocioni n.4 I-37122 Verona Italy T +39 - 045 800 35 49 F +39 - 045 59 33 77 nicola.finato@corusgroup.com The Netherlands HAFKON BV Postbus 46 NL-3140 AA Maassluis The Netherlands T +31 - 105 91 53 00 F +31 - 105 91 51 25 info@hafkon.nl Norway Corus Bygg Systemer AS Rraskogen 2 N-3739 Skien Norway T +47 - 3591 5200 F +47 - 3591 5201 norge@cbsnordic.com Poland A-B Space Lukasz Lomozik Ul. Stawowa 31 B PL-43-250 Pawlowice SI. Poland T +48 - 32 47 25 110 F +48 - 32 47 57 010 kalzip@wp.pl Portugal Corus Sistemas Constructivos Lda. Av. dos Combatentes 76 Abrunheira P-2710-034 Sintra Portugal T +35 - 12 19 15 88 00 F +35 - 12 19 15 88 09 info@corusportugal.com Spain Corus Sistemas Constructivos S.L.U. Calle Guatemala, 1 Bajos 3 y 4 E-28016 Madrid Spain T +34 - 9 13 43 03 43 F +34 - 9 13 59 94 73 kalzip.spain@corusgroup.com Sweden Corus ByggSystem AB Sliparegatan 5 Box 4003 S-300 04 Halmstad Sweden T +46 - 3510 0110 F +46 - 3515 9200 se@cbsnordic.com Switzerland Bro Dach & Wand Jrg Senteler P.O. Box 247 CH-7302 Landquart Switzerland T +41 (0) 81 3 22 38 38 F +41 (0) 81 3 22 38 39 info@kalzip.ch Turkey Tr Group Architectural Materials Mahmut Sk. No: 8 TR-81200 Kosuyolo-Istanbul Turkey T +90 - 216 327 4720 F +90 - 216 327 4724 sahikakutsal@tur-group.com United Kingdom and Ireland Corus Building Systems Haydock Lane, Haydock GB-St. Helens Merseyside WA11 9TY United Kingdom T +44 - 19 42 29 55 00 F +44 - 19 42 27 21 36 kalzip-uk@corusgroup.com Overseas: Near East Lebanon Naggiar Agencies SCS P.O. Box 175415 Beirut Negib Hobeika Street LB-Saifi-Beirut 20296406 Lebanon T +961 - 1 56 26 52 F +961 - 1 44 83 91 roy.naggiar@naggiar.com.lb www.naggiar.com.lb Overseas: Middle East Dubai Corus Building Systems P.O. Box 18294 Jebel Ali UAE-Dubai United Arab Emirates T +971 - 48 87 32 32 F +971 - 48 87 39 77 azad@corusmiddleeast.com Kuwait Ali Alghanim & Sons Trading & Contracting Group Co. W.L.L. P.O. Box 21540 KT-Safat 13076 Kuwait T +965 - 4 84 22 23 F +965 - 4 84 18 12 The product information and technical details contained in this brochure are accurate, according to our research and technical programme, at the point of going to press. They do not refer to any specific application and cannot give rise to claims for compensation. We reserve the right to make any changes to the construction or product range which seem technically appropriate, in view of our high standards for product advancement and development. Copyright 2004 Australia Corus Building Systems 80/82 Hallam South Road Hallam Victoria Australia T +61 - 387 95 78 33 F +61 - 387 95 78 44 Overseas: Far East China/Guangzhou Corus Building Systems Suite 1208, West Tower Yang Cheng International Commercial Centre Tian He Ti Yu Dong Road Guangzhou, PR China 510620 T +86 - 20 38 87 01 90/91 F +86 - 20 38 87 02 65 sales@corus.com.cn www.kalzip.com.cn China/Beijing Corus Building Systems Suite 610, Jing Guang Centre Office Building, Hujialou Chao Yang District Beijing, PR China 100020 T +86 - 10 65 97 42 25/41 45 F +86 - 10 65 97 42 26 beijing@corus.com.cn China/Shanghai Corus Building Systems Suite 3002, Lt Chengdu North Road Shanghai, PR China 200003 T +86 - 21 63 52 61 22 F +86 - 21 63 60 33 99 shanghai@corus.com.cn Hong Kong Corus Building Systems Room 1903, Asia Orient Tower 33 Lockhart Road, Wan Chai Hong Kong T +852 - 28 87 53 41 F +852 - 22 34 67 39 louielau@kalzip.biz.com.hk Singapore Corus Building Systems Pte Ltd 41 Gul Circle Singapore 629576 T +65 - 67 68 90 81 F +65 - 68 98 93 74 sales@corus.com.sg www.corus.com.sg Overseas: Australia
Corus Bausysteme GmbH August-Horch-Str. 20-22 D-56070 Koblenz P.O. Box 10 03 16 D-56033 Koblenz T +49 (0) 2 61 - 98 34-0 F +49 (0) 2 61 - 98 34-100 kalzip@corusgroup.com English