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like at burner of plate fur, burner of cylinder fur also yield lustrous fabric.
Both types of this machine very good to heavy cotton fabric type.
DISADVANTAGES
GAS SINGEING
UNWINDING
PRE-BRUSHING
SINGEING
POST-BRUSHING
IMPREGNATION
BIG-BATCH
GAS SINGEING
SINGEING
BEFORE SINGEING
AFTER SINGEING
SINGEING
DESIZING
Onto de-sizing
SINGEING
DE-SIZING
SCOURING
BLEACHING
MERCERIZING
PRE-TREATMENT
DESIZING
The reason for de-sizing because during the spinning and weaving process, the fabric goes through sizing.
SIZING is when SIZE is applied to the fabric to protect it from the abrasive action of the loom.
DESIZING
WHAT IS SIZE?
Natural sizing agents are mostly based on starch and starchderivatives. There are also synthetic sizing agents such as modified polyesters
DESIZING
De-sizing is the removal of sizing agents from the fabric using enzymes, acid, oxidative agents, etc. Enzymatic de-sizing is the most common.
STARCH (AMYLOSE)
TYPE OF DESIZING
ROT STEEPING
ACID STEEPING
ENZYME DESIZING
maltose
ENZYME DESIZING
Amylase Optimum PH Optimum Temp(C) Effect of NaCl Effect of CaCl2
Pancreas
Malt Malt Bacterial
6.8-7.0
4.6-5.2 4.6-6.2 5.0-7.0
40-55
55-65 40-50 60-70
+
O
+
+ __ +
DESIZING
Irrespective of what kind of de-sizing, the process includes: Impregnation of fabric with de-sizing agent Allowing the de-sizing agent to solubilize or degrade the size Washing out the degradation products
Process route
DESIZING
OXIDATIVE DESIZING
(1) Sodium Hypochlorite (2) Hydrogen Peroxide Sodium Hydroxide pH Steamed for Temperature Pad cold and store overnight
The residual starch content on the weight of the fabric after desizing should be less than 1.0%
DESIZING EFFECIENCY
CONVENTIONAL METHOD
TEGEWA RATING
CONVENTIONAL METHOD
WEIGHING
W1
W2
W3 .
W1 W3 W2 W3
TEGEWA METHOD
PREPARTION OF TEGEWA SOLUTION METHOD & ASSESSMENT
Spot drop wise Tegewa solution onto fabric Rub in gently and Assess change of colour
Grey fabric: No change of colour = no starch size present. Desized fabric: Pale blue to bluish violet = refer to violet scale TEGEWA This indicates residual Starch content
Violet =of starch size with synthetic size
SCOURING
Lets talk about scouring.
SINGEING
DE-SIZING
SCOURING
BLEACHING
MERCERIZING
PRE-TREATMENT
SCOURING
PECTINS
IMPURTIES
PROTEINS
NITROGENOUS COMPOUNDS COLOURING MATERIALS PRESENT IN PRIMARY WALL AND LUMEN
MINERALS
POTASSIUM CHLORIDE POTASSIUM CARBONATES CALCIUM SULPHATES
SCOURING
SCOURING can be carried out as a separate step of the process OR in combination with other treatments (usually bleaching or desizing) on all kind of substrates (fiber, woven fibers, knitted fibers).
SCOURING
TYPE OF SCOURING
SOLVENT SCOURING
AQUEOUS SCOURING
SOLVENT SCOURING
SOLVENT SCOURING
DRY CLEANING
SOLVENT SCOURING
ADVANTAGES
dissolve
low liquid surface tensions penetrate
evaporate
DISADVANTAGES
flammable explosion hazards carcinogens atmospheric ozone depletion phosgene and hydrochloric acids corrosive to met
SOLVENT SCOURING
COMMON SOLVENTS
PROPERTIES OF SOLVENTS
Boiling Point
Specific Heat:
AQUEOUS SCOURING
1. WATER 2. CAUSTIC 3. SEQUESTERING AGENT 4. WETTING AGENT OR SURFACTANT
SEQUESTERING AGENT
CHEMICAL REACTIONS
REACTION WITH CAUSTIC SODA
SOAP
scouring process of cotton with Na2CO3 and NaOH used exhaustion method
PROCEDURE
Weigh Materials and chemical agents as according to calculation of recipe Water and chemical agent prepared as according to liquor ratio at recipe Fabric done at solution process with temperature 95oC,then stir to flatten during 60 minute
Afterwards cloth cleaned by hot water ,then cleaned to be chill water Materials dried is later,then weigh and perceived, do test of fabric absorpsion