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SOLUTIONS TO EXERCISES
EXERCISE III-3 (15 MINUTES)
EOQ = (2)(annual requirement)(cost per order) annual holding cost per unit (2)(13,230)($250) = 1,102,500 =1,050 $6 (2)(1,681)($40) = 6,724 =82 $20 (2)(560)($10) = 1,600 =40 $7
Case A : EOQ =
Case B : EOQ =
Case C : EOQ =
EXERCISE III-4 (10 MINUTES) 1. Safety stock: The lead time is one month, so the safety stock is equal to the difference between average monthly usage and the maximum usage in a month. Average monthly usage is 65 tons (780/12), and the maximum usage is 80 tons. Therefore, the safety stock is 15 tons (80 65). 2. Reorder point: The reorder point is 80 tons. This is the maximum amount of the bonding agent that would be used in a month, which is the time required to receive an order after it is placed.
1.
an ual an ual requirem nt costper orderquantiy holding + order order 2 costper quanity unit
(2)(annual requirement)(cost per order) annual holding cost per unit
2.
= = =
(2)(4,800)($150) $4
360,000
= 600
3.
Using the formula given for requirement (1): Total annual cost of ordering and storing XL-20
4,800 600 ( $150) + ( $4 ) 600 2
= =
$2,400
Note that this cost does not include the actual cost of XL-20 purchases (i.e., the quantity purchased multiplied by the price).
McGraw-Hill/Irwin Inc. Managerial Accounting, 8/e
4.
5.
b.
48
EXERCISE III-6 (20 MINUTES) 1. Tabulation of inventory ordering and holding costs: 400 Number of orders (4,800 order size)................................. Ordering cost ($150 number of orders)..................... Average inventory (order size 2)........................................ Holding costs ($4 average inventory)........................ Total annual costs (ordering costs + holding costs)............................ 12 $1,800 200 $800 $2,600 Order size 600 8 $1,200 300 $1,200 $2,400 minimum 2. The tabular method is cumbersome and does not necessarily identify the optimal order quantity. If the optimal order quantity does not happen to be selected as one of
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the order quantities for the tabular analysis, an order quantity other than those included in the table will be the least-cost order quantity.
$3,500
$3,000
Holding costs
$1,500
$1000
$500
Ordering costs
200
400
600
800
1,000
Order quantity
Usage during 1-month = 400 canisters lead time Reorder point = 400 canisters The chemical XL-20 should be ordered in the economic order quantity of 600 canisters when the inventory level falls to 400 canisters. In the one month it takes to receive the order, those 400 canisters will be used in production.
EXERCISE III-8 (CONTINUED) 2. Graph of usage, lead time and reorder point: Quantity (canisters) of XL-20 600
Usage of XL-20
400
200
Time 1 month lead time Reorder point, when inventory equals 400 canisters. Order EOQ of 600 canisters. Denotes 1 month
Order received
EXERCISE III-8 (CONTINUED) 3. Safety stock and new reorder point: Monthly usage of XL-20 fluctuates between 300 and 500 canisters. Although average monthly usage still is 400 canisters, there is the potential for an excess range of 100 canisters in any particular month. The safety stock of XL-20 is equal to the potential excess monthly usage of 100 canisters. With a safety stock of 100 canisters, the reorder point is 500 canisters (400 + 100). The materials and parts manager should order the EOQ of 600 canisters when the inventory of XL-20 falls to 500 canisters. During the one-month lead time, another 300 to 500 canisters of XL-20 will be used in production.