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SHINWA
COOLING TAWER
FAWAZ REFR. & AIR CONDITINING GROUP
(. 'n "AY"" : (. y) "VYAo, _"l\\AtA : YHl\r' ,,...,..,,, ""0" Vi,l\/,
Jeddah. C.R.: 20510076961001 - P.G. Box:. 13218 Jeddeh 21493 - Tel:. (02) 6672850 - 6691848 - Fax:. (02) 6608316
E-mail: jeddah-o@fawaz.com Website: www.fawaz.com ",.,1..=.11 J=jsJI
Date January 16,2010
Ref # FWZ/2851/1O
To M/s. Advanced Vision Co.
Attn Mr. Satish K. Gupta
Sub Cooling Towers for Jabal Omar Project - Makkah
Sir,
Reference to the above subject and your revised enquiry for Cooling Tower, we are
pleased to submit our technical offer as follows : -
Shinwa Counter Flow (SCC) Design Cooling Tower ( Design # TEC07-10-005,006)
HDG steel structure &FRP panels, FRP water basin.
SCC-4800ABT ( 1 cell )
Capacity 30267 KW
In-Oct-WB 42.8-35.0-30.0 deg C
water flow rate 55620 l/min ( 927 I/s )
Dimension L 12400 X W 12000 X H9600 + h 2600 mm
Case-] 3 sets join L 12400 XW 36400 X H9600 + h 2600 mm
Case-2 2 sets join L 12400 X W 24400 X H9600 + h 2600 mm
Motor 150 kw, 4P. 480V/60 HZ Xl
Fan 7030 mm dia ( 9 blades) X 1 c/w shaft drive
Quantity 8 sets
Remarks: -
1] Ebara Shinwa's standard design & material specification
2] Scope of supply: -
A] Cooling Tower design & manufacturing
B) Supply, delivery and transportation to Jeddah international seaport by
container for all of cooling tower parts include fan drive ( fan, gear drive,
shaft motor etc. j, structure frame work, fan cylinder. in-fills, ladder and
assembly bolts & nuts.
2] Out of scope: -
a] cooling tower and it's related site assembly work and commissioning
assernbly men power for only reference ( approx ) 8 men x 40 days/set X8
= 2560 rnen day.
B] supervising fees for assembly work and cornmissioning / operation.
( however, we can prepare to send one engineer with the following
conditions: -
HEAD OFFICE DAMMAM JUBAIL ALHASSA RIYADH TAKHASUSSI MAKKAH MEDINAH YANBU
AI-Khobar P.O. Box 1189 P.O. Box 8S123
P.O. Box 1189 Tel:. 03-8598666 Tel:. 03-3614203 Tel:. 03-5863400 Tel:. 01-4794499 Tel:. 01-4617584 Tel:. 02-5470954 Tel:. 04-8382475 Tel:. 04-3905877
Tel:. 03-8952323 Fax:. 03-8598510 Fax:. 033614203 Fax:. 035863400 Fax:. 01-4785354 Fax:. 01-4617584 Fax:. 025490642 Fax:. 04-8382560 Fax:. 04-3905877
Fax:. 03-8949076
JPYEN 80,000/- per one engineer/day, airfare, hotel accommodation,
meals (to be discussed later).
C] Foundation
DJ Electric wiring & piping work out side of towers
3J Delivery time: 10 months ex-factory.
Best Regards,
Faisal Ali
Division Sales Manager
Mobile # 0505599133
TEC07-10-005
, Cooling Tower Design Specifications
MODEL SCC-4800ABT x 2
JABAL OMAR DEVELOPMENT
2010. 1. 15
EBARA SHINWA ltd.
APPROVED CHECKED DESIGNED
Kikuchi Ihaya Ihaya
/ COOLING TOWER DESIGN SPECIFICATION
COOlING TOWER
/ FOR CONTRACTOR Doc. No, TEC07-10-005
DATE 2010. 1. 15
iIIJ{'l;:fflJt / FOR ;flI1'<t1litt fr!iJ{V:'---ry
/ EBARA SHINWA LTD.
JABAL OMAR DEVELOPMENT
ll1lJll,l', il'<1lE/APPROVED I lIlIJIt/CHECKED
l'FgJ(/DRAWN
Iil>ilJ1HI'1';: / COOLING TOWER MODEL
I
SCC-4800ABT X2
I
I Mechanical draft counter flow type Ihara Ih"ra Komori
/ Design condition
/ Capaci ty (kW) j 60535 / Evaporation loss (%)
,
1. 30
,
/ Water flow (L!min)l 111240 I Drift loss (%)
,
0.02
,
,
ttl OmJ.& / Outlet Temp. ("c)
,
35 I Horizontal (m/5
2
) !
,
3.92 ,
/ w. B. ("c)
,
30 J'dJa / Vertical (m/5
2
) i 1. 96
I Number of cell
( )
i
2
,
,
,
I Shipping weight (kg)
,
131000 I Code Standard iJIS
,
I Operating weight
(kg)
,
231000 !Manufacturer std.
,
OI$CRIPT1ON MiHERtAL
I
Q' t Y I REMARKS I
1Il0TOR
'FAN 'AlUMINIUM
'FAN CASING SS
T
2 THOT DIP GUV.
-GEAR REDUCER
'SHAFT -SUS
SPRAY NOZZLE POM 2uI
T,OP PLATE
,
.. 2s'O t I HOT DIP GALV.
'SIOE PANEL 'FR? 20 'de
PARTITION -FRP
,
'LOUVER HP 2! 'de
HANORA I L '55, STK 1 9!1 THOi alP GAlV.
-SUCTION TANK SS 4 I 1I0T DIP GAlV.
WATER BASIN FRP
WATER BASIN FRAME SS
,
2 I HOT DIP GALV.
'*
"
"
"
"
No
i ' ,
-i---
J
,-
+
I _ ~
I' 'I
.1 I 'I I , 'I I I I
o
o
I', "00 , 10'00,1, '000 ,bJ, 0700 J
r
l ~
fi
WATER INLET 4-500,01.
WATER OUTLET 4-500,01.
12
109 II goOD:: I2'000; Ilooo:: IfOOD: 11
000
:: IJOOO;: IJOOO:: 11
000
:: I I ~ o O 109 111000:: IJOOO; I1
000
; I]ODD:: 1120
~
Itit"li 1iJjj{ ~ :" 'J
TEC07-10-00S
TEC07-10-006
Cooling Tower Design Specificat.ions
MODEL SCC-4800ABT X 3
JABAL OMAR DEVELOPMENT
2010. 1. 15
EBARA SHINWA ltd.
APPROVED CHECKED DESIGNED
Kikuchi Ihara Ihara
I COOLING TOWER DESIGN SPECIFICATION
EiIAilA
COOUNG TOWER
/ FOR CONTRACTOR Doc. No, TEC07-10-006
Ill:
DATE 2010. 1. 15
/ FOR j}Jj(::'--:-''7 / EBARA SHINWA LTD.
JABAL OMAR DEVELOPMENT
Ill: _JfH"1l *Ml/APPROVED I If!IJ!</CHECKED tFl'lt/DRAWN
I COOLING roWER MODEL SCC-4800ABT x3
I
I Mechanical draft counter flow type
Kikuchi Ihara Ihara Komori
!Desigri coridition
I Capacity (kW)
,
90803 / Evaporation loss (%)
,
1. 30
{lBreJf<. I Water flow (L/min)! 166860 1ffi7*m$lc / Drift loss (%)
:
0.02
,
:[ I Length: LI (rom)
,
I Noise level (dB[A]): 822 ,
I Wide
:W (rom)
,
36400 1lI!1JIIl(m) , EL+1. 5(m)
,
, ,
rEi I Height: H (mm)
,
9600
,
,
77,/!J-';'/1j'rl'il I Fan casing height: h (mm)
,
2600
,
, ,
I Overall height: HT (rom)
,
12200 I Piping size :6-500 (A) ,
I Number of cell (-)
i
3
i
,
,
0
. .
. .
.. : .
-
-
. .
"
-- -
-
'0
-f----
!
, I
----r---l-
,
'_:,"'..;-'
. ,
-I . ' , ,
,
-- L. _ 1___ _ __
: .L.
--I - 1
, I I
-- --j--r--
J
--'I',
"'__ oa
rt- ootz I
'"
o
o
"
<
Don
006t
0096
oos
Door
<
,
0"
00'
o
o
o
o
o
o
,
o
,
,
o
o
"
"
..
SHINWA HIGH CAPACITY
SL . .COOLING TOWER
C...SS Flow model
Slf'Dng,'
"
R
"'"
_0 '"
.:'
.')
Big radIus fan
Mede Irom FRPmalerlal.
Gear reducer
quality
Lower waler tank frt>i'n FRP tlCcetlanl
...
..
H
-Il
..
L
.lI
;{
..
"
"
a
"
Fig. 2-1 Detailed drawing of motor terminals (Mitsubishi-manufactured motor)
3
3. Preparations for operation
3-1 Cleaning
Open the drain at the bottom of the water basin, and wash away dust and
the like having accumulated in the water basin during brushing. At this
t;i.me, remove contamination to the strainer and louvers,. such
as dust, scales and algae.
3-2 Rassing water
Start the ci:r:culating pump to adequately wash contamination off the inside
of the towe:r: and water passing pipe system, and replace the water witn new
circulating water.
a. Tower body
Check that the inspection doors inside and outside of tne tower are
closed.
b. Drive section
1) Check to see if the lubricating oil of the speed reducer is at the
regular oil level position,'and check the oil for contamination.
To check the oil level, open the oil level check valve of the oil
gauge. After checking, close the valve.
Spa-clCi I
J_
LubdcatiM
(lCl"guhz: oil.
level Q;:d.t.1on
Oil level chock valvo
(Norlll.lIl.ly clClsed,
open a1: chck tin!!:)
s
o
IRM liM\
oil dischal:ge vAlve
cloaaQ)
Fig. 3-1 Oil gauge and valve
4
2) Rotate the fan by hand to check for smooth l:otation, and also check
the clearance condition between the blade tips and fan casing.
Check the blade appearance for abnormalities and adhesion of foreign
matter, and also check for the presence or absence of soH.ds sucked
up by rotation.
3) Rotate the fan for a short time, and check that air is discharged
upward.
4) Measure the supply voltage, and check that the power supply is normaL
5) Run the fan for two to three hours to check for vibrations and abnormal
sounds, and if there is any abnormality, see Section 7
"TrouJ:>leshooting" .
Fan
Kot:o:r
Fig. 3-2 around the'drive section
c. Distribution device
1) Check the spray holes of the upper distribution basins for clogging
by foreign matter, and perform cleaning 1f clogged.
2) FUlly open the water level regulating valve of each
basin.
d. Louvers and eliminator
1) Check the louvers for adhesion of matter that obstructs ventilation,
and remove it if any.
2) Check toe eliminator section for dropout and deformation.
5
e. Circulating water and supply water
Check that tohe valves related to the circulating water pump are fUlly
open.
6
I
4. starting operation
&CAUTION I
Avoid. carrying out operation with any of the water level regulating
. valves closed. thei distribution box may ri.se, resulting
in breakage.
4-1 Driving the
a. Fully open the air vent valve of each piping section to remove air having
accumulated in the piping so that the whole circulating water system
is adequately filled with water.
b. After starting operation, gradually open the circulating water valve
ana make adjustments so that the rated water flow is reached.
c. Since the upper distribution basins available at four places per cell
are provided with water level valves, open and close the
butterfly valves and make adjustments so that the water levels of the
upper distribution basins at the four places become uniform.
(The water levels of the upper distribution basins should be approx.
70rnm at the. rated water flow.)
4-2 Priving the fan
I /f\\ CAUTION
When st:arting the fan, carafully check around the watsr inlet and
outlet of the cooling towar for foreign macter. Be aware that if forei.gn
lIIatte.l: remains aroUnd the ontlet, it may drop in the tOlfer
due to vibrations of the fan, etc./ and be shot by the fan, or the
fan'lIIaY be damaged.
Istart the fans one by one.
When steady operation begins, measure each phase current, and check to see
i.f operation is performed within the range of the rated current value on
the nameplate of the motor.
1
I
,
5. Precautions in operation
5-1 Perfoxmance
Since the performance of the cooling tower is affected by fluctuations in
the circulating water flow, always keep the rated water flow.
Be to prevent occurrences of algae
r
scales, in the tower.
5-2 E'unction
Be extremely careful with vibrations, sounds, cooling water temperature
and electrical current during operation, and always check that there is
nO abnormality.
Since vibration and noise sOurces are mainly a result of the drive section
consisting of the speed reducer, motor aild fan, do not overlook even a triVial
abnor,!,ality.
8
6. Maintenance and control
6 CAUTION
1. When inspecting the motor, be Suxe to turn off the power. Since
. t:1l.e_ fan may start sUddenly dua to automatic operation oJ: the like
even if it is stopped, be sure to check that the power i.s off.
2. If an antifree2:ing hellte:/: is. attached, ,,3.so turn off the power
of the heater when performing inspecti.on.
3. Fox work at high elevations use safety. equ.ipment such as a helmet.
6-1 DriVG section
a. Check for the presence or absence of abnormal sounds and vibrations, .
and the oil level every day.
b. Replace all speed reducer oil 500 hours after starting operation, and
then replace it again 2500 hours after that.
Then, replace used oil with new oil every 5000 hours.
When injecting oil, be extra careful not to mix impurities and foreign
matter, and the like.
c. HOW to replace oil
i. Place an oil pan (to be prepared by you) under the oil discharge
valve, and fully open the oil level check valve and oil discharge
valve to drain the oil.
ii. After that, close the 011 discharge valve, and remove the cap from
the lubricating opening, and slowly fifl new oil.
iii. Fill up to the regular oil level position, put the cap back, and
close the oil level check valve for completion.
9
Speed f
z:educt);. I .
. Lubricating
opening
Regular 011.
level podtion
lRrtd linn\
011
(Normally
{Normally
open at check timo)
0111ove1 check valve.
Fig. 9-1 Oil replacement
6-2 di.tribUt..ton bas.ina
a. Check every day to see if the water levels of the upper distribution
basins are proper.
b. l?erforRl cleaning every 6 months to prevent clogging of the spray holes
of the upper distribution basins.
6-3 Fa.n
a. Check the blades for deformation, flaws, and adhesion of dust and scales..
b. Check to see if the clearance between the inner surfacEl of the fan casing
and blade tips are uniform, and also check for other abnormalities.
6-4 .Filling
a. If water quality is adequately controlled, speci.al CarEl is not needed.
b. If a great amount of scales and/or slime is adherEld, rElmove i.t out an<;l
cleaning as necessary.
6-5 Eliminator
a. Visually check for the presence or absence' of an increase in carry-
b. If a great amount Of scales and/or slime is adhered, remove it out and
perform cleaning as necessary.
10
; 4 l-::t--l-----i--.:---t-----t---;:==::t==::;--1
,!; I
:':. \ !
I _+\_-t +-__-+_--.:-__-+-_:i.=..=..
1l'3 r
i.
'----
".
1 4 5 3
.. 't,
........
-'40 ..
................. .. .
o'- --' --J. ..... ..L-__..;..;.....;.;.'"""" ..;.;;.;.;; ....:.; ....:.; ..:.; =..
I
Fig. 6-2 Relationship between the rate of concentration, amount 'of supply water
and amount of
12
,
Table 6-1 Water quality standards of circulating water and supply water
Standar<:l valve Ten<:lency
rtem
Circu-
supply
l.ating Corrosion Scale
water
water
pH (2SCI 6.,5-8.2 6-8
0 0
Conductivity (2S'C) ().w/cmJ
SOO or 300 or
0 0
less less
Ions of chloride Cl- (mgll]
200 or 50 or
0
Standard less less
item. Ions of sulfuric acid SO;- 200 Or 50 or
0
[mqllJ less less
Acid consumption (pH4.8) 100 or 50 or
0
[me/l] less less
Total hardness (CaCO,) ZOO Or 70 or
0
[mqlll less less
Iron Fe .[mgll]
1.0 or 0.3 or
0 0
less less
Reference
Ions of sulfide
S,
rmq/l) Not to be detected 0
item
Ions of ammonium NH:rmqllJ
1.0 or 0.2 or
0
les$ less
Ion-form silica SiO,[mg/l]
50 or 30 or
0
leo"
less
Circles indicate factors that relate to the tendency to corrode or form scales.
&CAUTXON
Perform cleaning in the cooling tower. Otherw;lse, bacteria may
increase, or the equipment, p;lping, etc., may be damaged.
13
j
,
...
eyel.! of
Check point Check (work) iteJn Day 1f02.lJ; ",.th
PlOn;h$ booth"
\'u["
riiplaet-
Check for flaws, wear,
Fan
deformation, deterIoration and
0
adhesion of foreiqn matter .
.'Looseness of mountinn- bolts.
Fan casing
rust,
0
clearance ol the fan.
Baar:inqs of
Presence or a.bsence of abnormal
the motor and
0 2 years
speed reducer
sounas (rul1lblingl.
the of oil (oil
0 *1
Speed reducer level) t and for abnormal sounds
0
5000
and vibrations.
hours
Drive shaft,
Deformation or the flexible.
plate, cracks, retiqhtenlng of
0
coupling
bolts
ChecJc for abnorllLal sounds end
Motor
vibrations.
0
Greasing, and oneck for
0
corrosion.
Casing
Check fOr deformal:.1on
0
and contamination.
Check the water levelsJ and the
Oppel::' spray boles for cloqging.
0
distribur:ion Check for breakag and
0
basins *2
de:formaelon, and perform
elep;nJ.nn.
Check tor adherents.
0
Louvers Check for breakage, deformation
0
and
CheCk tor Ae:thesion of sca.lea: a.nd
Filling
slime. 0
Check for clogqinll1, and perform.
0
cleaninn.
Check for adhesion of scales and
Eliminator
slime.
0
Check for clogging, and perform
0
cleaninG.
Water basin
Check the level and supply
watar.
0 0
*2
Check for wa.ter leaks, and
J nertorm clean1nN.
Stra1ner cJ,ogging
0
*2
Cleaning
0
Casing Check fot' rust and loo.senes3 Of
0
framewol:'k boHs.
Note) The circles show visual checks.
Replace 500 hours after starting operation for the first time, and then
replace it 2500 hours after that.
*2: Clean the water basin, upper distribution basins and strainer in accordance
with the conditions of adherents and mud accumulation.
14
7.
Cooling to...er body
Problems Causes Remedies
(j)
Excesslshortag-e in the amount of (j)
1\djust to the aD\OUJ'lt of water in the
circulating water. design specifications.
Via Gramsci, 62 - 28050 Pombia (NO) -ITALY Tel. +39.0321.968311 - Fax +39.0321.958992 - E-mail info@cofimco.com
4035 Holland Boulevard-P.D.Box 6127Chesapeake, Virginia 23323 Tel.{757)485-5798 Fax (757)485-7021 E-mail cofimco@cofimcousa.com
Rue Severino Tescarollo, 880-CEP 13255-410 Itatiba, SP BRASIL T81. +55-11-4534-9999 Fax +55-11-4534-1410 E-mail cofimco@cofimco.com.br
Customer Name A Job Name A
Job Reference A Item Number A
Date 19/01/2010
STATIC PRESSURE vs VOLUME CURVE
_ I.. _ -.l _ .J -.l l- _ .. _ .L _ -l - - - _1- ADt
I I f l I I I I 'I
600 750
Volume [m3fsec]
300
- -,- -\- - r - T -
_ .1__ l.- _ I\.. _ J. _
1 I I I
- -\- -,- - i" -7-
- -,- -:- - r -,.-
I I f I
- -1- - r - I" - T -
__1__ I.- _,- _
I I I I
- -\- - i - i-
--1--1--,,"_+_
I I I I
- -1- -,- i-
I 1 I I
- -,- -l'" - F - T -
_1 __ I". _ t. _ J. _
1 I I I
I--j--r-I-
--1-_1-_+_
-1'-7-
450
-r-T-'-\----r-r-T-'-
_
I I I I I I 1 I
-j-j-j-l----l-j-j-l-
-
150
I I I I ....
-'1-"--;--1 -
_ J._..1_..J __1_
! I I I
; , - :t.:l..::..l,:::.:';:"'"'<"\J
- - 4" - -I - ""9Jf'l._
24
o
6
18
12
30
St.Pr.
[mmH20
Inlet Air Density 1.124 kg/m3
RPM 126.0 rpm
Blade Tip Speed 46.4 mlsec
Pressure recovery 0.00 mmH20
Rotor shaft power 126.1 kW
PWL ( } 2) 102.2 dB(A)
ROTOR MODEL 7030- 9-36N/G1.5T
All data must be approved by Cofimco
FanTastic V1R6.1
X ) f l m r ~
~
Via Gramsci, 62 ~ 28050 Pombia (NO) - ITALY Tel. +39.0321.968311 - Fax +39.0321.958992 - E-mail info@cofimco.com
4035 Holland Boulevard-P.O.Box 6127-Chesapeake, Virginia 23323 Tel.(757)485-5798 Fax (757)485-7021 E-mail cofimco@cofimcousa.com
Rua Severino Tescarollo, 880-CEP 13255-410 ltatiba, SP BRASIL T81 +55-11-4534-9999 Fax +55-11-4534-1410 E-mail cofimco@cofimco com.br
Customer Name A Job Name A
Job Reference A Item Number A
Date 19/01/2010
TORQUE CURVE
o 30 60 90 120 150
FAN SPEED (RPM)
ROTOR MODEL
Rotor shaft power
RPM
Torque@
7030- 9-36N/G1.5T
126.1
126.0
126.0
kW
rpm
rpm = 975 kgm
All data must be approved by Cofimco
FanTastic V1R6.1
Customer Name A Job Name A
Job Reference A Item Number A
Date 19/01/2010
CAMPBELL DIAGRAM
9xREV
1000
, "I" "I" , 1'/ I
CPM
Blade natural frequency 1 0%
800
/
/
600
I-
-
400 I-
-
200
-
1xREV
I I
0 30 60 90 120 150
FAN RPM
N (blades
9
RPM 126.0 rpm
Blade Tip Speed 46.4 m/sec
Number of disturbances 1
ROTOR MODEL 7030- 9-36N/G1.5T
All data must be approved by Cofimco FanTastic V1R6.1
Via Gramsci, 62 - 28050 Pombia (NO) -ITALY Tel. +39.0321.968311 - Fax +39.0321.958992 - E-mail info@cofimco.com
4035 Holland Boulevard-P,O.Box 6127-Chesapeake, Virginia 23323 Fax (757)485-7021 E-mail cofimco@cofimcousa.com
RUB Severino Tescarollo 880-CEP 13255-410 ltatiba SP BRASIL Tel +55-11-4534-9999 Fax +55-11-4534-1410 E-mail cofimco@cofimco com.br
TEC05-10-003
Cooling Tower Noise Level
MODEL SCC-4800ABT X3
JABAL OMAR DEVELOPMENT
2010. 1. 19
EBARA SHINWA ltd.
APPROVED CHECKED DESIGNED
0 ~ 8
1------------- - - - - - - ~ - - - - - - -------------
Kikuchi Ihara Komori
1. DESIGN SPECIFICATION
TYPE SCC-4800ABT x3
Ai r Flow [m
3
/mi n]
23562
Fan Dia Df [nun] 7100
Motor 150kW - 6P
Fan Number 9
Reducing Type GEAR REDUCER
L 12400
Dimensions
W 12000
[mm/cell]
H
9600 + 2600
2. MEASURING POINTS
Measuring PointGD [Fan 45" Df Point] is at 45" angle and fan blade
dimension(Df) away from the surface of casing.
Measuring P o i n t ~ [R[m] Point on the Louver Side] is at R[m] extended
along the center line of the absorption louver surface at a height of
T[m]. (Remarks: R= 1. 0 [mL T = 1. 5 [m])
- 1 -
3. EVALUATED
Point dB CAl dB CCl
CD
87.0 97. 0
~
82.0 85.0
OCTAVE ANALYSIS
100
90
80
70
0>
:3
'"
60
>
'"
...J
'"
=>
'"
'"
50
"
c..
."
<=
=>
0
'"
40
30
20
I__Measuring PointeD - .. - Measuring Point I
........
..........
'-----..,
r----.
"-
... ---
l----
... --- ... ---
... ~ ~ ,
i----
r-:::.::."
~
"
10
31.5 63 125 250 500 1000 2000 4000 8000
Octaveband Center Frequency [Hz]
[dB CCl]
Hz 31.5 63 125 250 500 1000 2000 4000 8000 O.A
CD
90. 0 92. 0 92.0 88.0 85. 0 82.0 74.0 70.0 66.0 97.0
~
74.0 75.5 77.0 76.5 76.5 76. 5 76. 5 71. 5 64.0 85.0
- 2 -
co
O'
LOADING DATA
90'
unit ( kg)
1 2 3 4 5 6 7 8 9 10 11 12 13
180'
A 2300 3500 3500 3500 5200 3500 3500 3500 5200 3500 3500 3500 2300
B 3500 5900 BODO 5900 6300 5900 BOOO 5900 6300 5900 8000 5900 3500
C 3500 5900 12000 5900 6300 5900 12000 5900 6300 5900 12000 5900 3500
0 3500 5900 8000 5900 6300 5900 BODO 5900 6300 5900 BODO 5900 3500
E 2300 3500 4600 3500 5200 3500 4600 3500 5200 3500 4600 3500 2300
OP. Weight, 345300 (kg)
I I I 1 I I I 1 I, I I I I
A __
I I I I I I I I I I I I I
iii iii iii iii i
B
.-l._._..J. ..!-._._. ..t::::."'-.J.._._..J._.-
! y' !'1!.k 1"1! J/ !'i!
! i! ! !\ r i! ! r\ ! i! ! .\ !
I i I I I ' I i I I I ' I i I I I ... I
c
--r--\1___!_.._..-H-"-r-"i-r"-"-"I-"--r+--r--",r--T--I+-'-"-r-"-
, '. ._-1-_. . ._.1._. . I , '. ._l_. ' ._1_. 'I " ._.1_. ' ._-l-., ,: .
I \1 I 1/ I \1 ..+-'-I 1/ I \1 ..+-'- I ..+-'- 1/ I
0<> i i /1' i I A i i b=j=; A i
D
_.., .. _.. _-;::O'"O:-f:.. :::O..L....r-_.. _..;--_.. _..t .."'r..7 -r-.. _..-r-_..- .. r"'-.:--::-..:..f-::-:... .L,.. _.. _..-;_..-
I I -- I I I . I I I . I I
,
.._-t"--"-j"---I-.._ ..- ..t--.. _t-.. _ ..--t.. _ .. _ .. -t.. _.. _-t---t-.. _ .. _ ..t-.. _ ..-.-t-.. -._.-t"-'-"-j"-"-
iii i ! iii iii i i
'''0
>0"
"lOD
3000
""
3000 300D 3000 >000 3,000 >000 'OOD
, , ,
5 5 7
,
" "
"
"
FOR COfjTlUCTOR ,.
JABAL OMAR DEVELOPMENT
lIESCltIPTICIII ...
COOLING TOWER LOADING DATA SCC-4800AB1X3
"",PROVEn CHECKED DESIGNEe DRAWN DATE UNI
JOII 19. '10 1
I
ORAWING No.
1/1 CARRER I
EBARA SH1NWA LTD. DE100004
TEC01-10-003
Cooling Tower Performance Curve
MODEL SCC-4800ABT
JABAL OMAR DEVELOPMENT
2010. 1. 19
EBARA SHINWA ltd.
APPROVED CHECKED DESIGNED
~ ~ 8
. ~ ~ - - - - - - - . - -
___________M_
-------------
Kikuchi Ihara Komori
Model: SCC-4800ABT
Cool ing Tower Performance Curve
40
35
JJ
30
s:i
E
Q)
I-
.....
Q)
.....
:::>
25
0
~
Q)
;=
0
I-
bD
<::
0
20 0
Q
!/1/
~
,
~
"
A
~
-'
....
.....
"
....
..... v
....
....
"'"
-
,.......
./
-
I-"'"
./
r-
lv
,.
-"
-"
.....
lv
./
~
15
10
5 10 15 20 25
Ambient Wet Bulb Temp. c
30 35
1. Design Value
Water flow :
Air flow
55620.0 [L/min]
23562.0 [m' / min]
Inlet water temperature 42.8 rOC]
Outlet water temperature 35.0 rOC]
Wet bulb temperature 30.0 rOC]
2. Explanation for Performance Curve
A: Cooling water inlet temp. 42.8 C constant
B: Cooling water temp. difference 7.8 C
OR
,.
90'
,,,.
703li-9-36N/61.51 om
SHAFT DRIVE
90303
166860 Vmln
42.0 'tl
" ,
;0 ,
480 V 60 HZ
150tW SP )($
500,1. x5
500,1. )(6
345000 IS
'" 'DiilVE TYPE
riPENS SI2E
INLET
0iiTLET
iiiEiGiiTiiET(DRY)
WEIGHT OPERATING
CAPAClT.
INLET TENP.
OUTLET TENP.
WET BUl.B
"iJTiLiTY
WiOR
No. DISCRIPTION IMTERIAL O'TVl REM:ARKS
,
.,TOR 0
,
'"
ALlJ/dINIlIM 0
0 FAN CASING
.,
0 IHOT SALVo
GHR REDUCER 0
; SHAFT
'"'
0
g
;;
,
"
WATER INLET 6-500,1.
WATER CURET 6-500,1.
625(l
200 II 3000 I 3000 I 3000 \ 5000 II 200
fOR CONTRACTOR 'OR
JABAL OIAAR DEVELOPMENT
NOTE
OEseRIPT I ON
COOLING TOWER
t.\:IDEL
SCC-4800A8TX5
EBARA SHINWA LTD.
CARRER
BASE SHllULO BE Olt HllRIZONTAL LEVEL.
2.FOUNDATION BOLTS SHOULO BE COl/NECTEO ONTO THE
REINFORCEI,NT ON THE BUILOIItG SlOE.
iI.CooLING WATER PIPING ARE JIS 10K RF-FLf.llGE.
APPROVED
X_I
llRAII'H I DATE I UNIT lI1IIl
Ohlt\ IJon 19. '10 3RO ANGL
PROJECT
DRAWING Ne.
DE2100003
CAPACI1Y 60535 tW
WATER HOW 111240 VlIlln
INLET IENP. 42.8 'I:
OUTLET TENP.
"
,
WET BULB
"
,
UTILITY 480 V 60 Hz
I,(ITOR 150kW 61'
"
'"
lIWI
ORIVE TYPE SHAFT ORIVE
PIPENG S12E
INLET 30DA X4
OUTtET 500A x4
NET (DRY) 129000 III
WEIGHT OPERATII;G 229000 l!I
COLLING TOWER SPECIFICATIONS
I' ",,' c:J' ,:,. 'bi '",. 'I
SPRAY OOZZLE
""
2set lBo'
,
TOP PLATE ;; 2set I HOT OIP CALVo
,
SIDE PANEL
'"
2slde
24400
,
PARTITIOn
'"
,
I,
!I
"
LOUVER
'"
2slde
"
HANDRAIL SS.STK 1 set 1101 DIP GAtv.
, , ,
---n "
SUCTION ;;
"
"
o
&
r I
I I I
WATER INLET 4-500Jl
WATER OUTlET 4-500"
200 II 3000 I 3000 I 3000 I 3000 l\ 200
FOR COIiTRACTOR
"R
JABAL OMAR DEVELOPMENT
NOTE ;
DESCllIPTIDN
COOLING TOWER
.""
SCC-4800ABTX2
DRAWN 1 I UNIT lMI
B IJon 19. "0 3RO
I PROJECl
No.
EBARA SHINWA LTD. I DE21DOOOI
Ifi\
""'PROVED
1.FOlMOATlON BASE SHOULD BE ON IlORIZONTN.. LEVEL.
2,FOUHD,I,TlON BOLTS SHOULD BE ClIllSCTED ONTO THE
ON THE BUILDING SIDE.
3.C00l.1NG WATER PIPIIlG ARE JIS 10K RF-HANGE.
CARRER
-
.
'"
LOADING DATA
0-
un i t (k g)
90'
I 2 3 4 5 6 7 8 9
180'
A 2300 3500 3500 3500 5200 3500 3500 3500 2300
8 3500 5900 8000 5900 6300 5900 8000 5900 3500
C 3500 5900 12000 5900 6300 5900 12000 5900 3500
D 3500 5900 8000 5900 6300 5900 8000 5900 3500
E 2300 3500 4600 3500 5200 3500 4600 3500 2300
DP_ Weight: 23D5DD (kg)
! ! ! ! ! ! ! ! !
A
-i----l-------t----j------I-----t----t---i------t---
! y- !'-{! y- !'}!
! /! ! !\ ! /! ! \ ! .
I i I I I' I i I I I' I
c
-T--tl-----r----rt---r-----j-r-----T------r+--l---
. ....... ' .: , \. __ 1_. . ,.!._ .. : ,
I \1 I 1/ I \1 I 1/ I
i __ '''1''' i ''i''' _-{ i "h_ "f" i "f" A i
D
I i --- -- i 11---- I I
,
-+-----+----+----t------\------+------t---+----+---
! ! ! ! ! ! ! ! !
'""
5000
'""
5"0
'"" '""
''''
5000
I 2
,
4 5 5
,
B 9
FMtolITRAe:ICIl ,.
JABAL OIAAR DEVELOPMENT
OESaIIPllttI
"" COOLING TOWER LOADING DATA SCC-4800A8Tx2
APPROVED CHECKED DllAWN OAT UNIT I'IIl
,ft, I I IQJ!,
Jon 19.' 10
I
DRAWING No.
1/1 CARRER I I
EBARA SHINWA LTD. DE21QOOO2
TEC07-10-008
Heat Exchange Calculation data
MODEL SCC-4800ABT
JABAL OMAR DEVELOPMENT
2010.1.19
EBARA SHINWA ltd.
APPROVED CHECKED DESIGNED
C 1 j ~
@
8
------------- ----------.-- ---------.---
Kikuchi Ihara Komori
1.1le %
L [m'/h]
Cooling tower design account
(Counter flow type)
Specification circulation - amount of water
tWI [OC] Inlet water temperature of Cooling tower
tW2 [OC] Outlet water temperature of Cooling tower
t'l [OC] Wet bulb temperature
Q [m'/min] The amount of air
do [m] Filler depth
Wo [m] Filler width
ho [m] Filler height
A [m'] Filler area right-angled with the flow of water
Aa [m'] Filler area right-angled with the flow of air
V [m'] Filler capacity
U
[-]
Exchange coefficient
N
[-]
Water air ratio (L/G)
L [kg/h] Flux of water (mass)
G [kg/h] Flux of air (mass)
h [kJ/kg] Enthalpy of air
hI [kJ/kg] Enthalpy of specification wet bulb temperature
hw [kJ/kg] Enthalpy of saturation air equal to water temperature tw
t
[OC] Temperature afwater
Ka [kJ/m3-h-dh] The enthalpy standard total rate of capacity heat transfer
Kao [kJ/m3-h-dh]
The enthalpy standard total rate of capacity heat transfer
obtained from the empirical formula of a filler
'Y
[kg/m'] Density of air
Cw [kJ/kg-K] Specific Heat of water (4.18605kJ/kg-K)
- 1 -
2 . The theoretical formula of a cooling tower
All the intermediary quantity of heat accompanied by substance movement between the water
and air in a cooling tower is proportional to an Enthalpy difference, and is expressed as follows.
Gdh= Ka (hw-h) dY
If movement of all intermediary quantity of heat shall be performed only in tbe evaporation
latent heat of water
-db/Cwo dtw=L/G=N
The following formula is obtained from (l) and (2) formulas.
Ka'Y = fl dh
G , hw-h
Ka'Y 1 --{;wdtw
L = f, hw-h
(2)
(3)
(4)
Here,
U
= fl db
, hw-h
1 -Cw'dtw
N' f, hw-h
(5)
It is if it sets.
Ka'Y
L
Ka
U 1 -Cw'dtw 1
= N = f, hw-h "" CW(twl-tW2)( hw-h )m",
(U/N) 'L
=
Y
3.Quantity-of-heat calculation of a cooling tower
Flux of water L and air flux From G to a water air ratio It asks for N and is numerical
integration. It asks for U/N or U. Next, the filler capacity of a cooling tower is decided
arbitrarily, and if it substitutes for (8) formulas, a required Ka value can be found. Filler
performance formula obtained by this required Ka value and experiment Kao is compared,
and if set to Kao/Ka >= 1, specification will be satisfied on quantity-of-heat calculation.
Here,
L[kg/h] = Um'/h] X 1000
(8)
G = QX60X 'Y (9)
N = Ukg/h]/G (10)
Ka
(UIN) L[kg/hI -.JL:Q...
(11)
Y Y
U =L
dh
(12)
hw-h
(U/N)c =L
Cwdtw
(13)
hw-h
Ah = CW'dtwXN (14)
h = hi +L Ah
(15)
Next, a calculation result is shown.
- 2 -
Calculation of Thermal Capacity for Cooling Tower
( 1) Specification of Tower model
SCC-4800ABT
(2) Specification of Thermal Capacity
(2 - 1) Customer's Specification
L 3337.2 [m'/h]
twl
42.80 [OC]
tw2 35. 00 ["C]
t'l 30.00 ["C]
(2 - 2) Tower's Specification
Q 23562 [m'/min]
do 12. 000 Em]
Wo 12. 000 Em]
ho L 800 Em]
A 144. 000 Em']
Aa 144. 000 Em']
V 259. 200 Em']
( 3) Calculation of Thermal Capaci ty
(3 - 1) Calculation of U /N
L 3337200 [kg/h]
G 1588996 [kg/h]
N 2. lOa [-]
U 2.868 [-]
COIN) L 366 [-]
Notice: Watch next page about U/N
( 3 - 2) Calculation of Ka Ratio
Ka
Kao
Kao/Ka
17581.9 [kJ/m3'h'dh]
17669.8 [kJ/m3hdh]
L 005 [-]
(4) Calculation result
From the above-mentioned calculation result, I am satisfied [ with the cooling
tower capacity concerned] of a specification performance.
- 3 -
Culculation of (UIN)
tWl
tW2
tw dtw hw h hw-h (hw-h)m
Cwdtw
(hw-h)m
42.80 190.89 168.20 22.69
t 0.78
i
22.47 0.145
42.02 183.59 161. 34 22.25
t O. 78
i
22. 16 O. 147
41. 24 176.56 154.49 22.08
t O. 78
i
22.12 O. 148
40.46 169.80 147.63 22.17
t 0.78
i
22.34 O. 146
39.68 163.29 140. 77 22.52
t O. 78
i
22. 81 O. 143
38.90 157.02 133.91 23. 10
t O. 78
i
23.51 O. 139
38. 12 150.97 127.06 23.92
t 0.78
i
24.44 O. 134
37.34 145. 15 120.20 24.96
t O. 78
i
25.58 O. 128
36.56 139. 55 113.34 26.20
t O. 78
i
26.93 O. 121
35. 78 134. 14 106.48 27.66
t
O. 78
i
28.48 0.115
35.00 128.93 99.63 29.30
t' 1"""'i' 30.0c (U/N) - 1. 366
hw: Enthalpy of saturation air equal to water temperature [kJ/kg]
h: (Heat exchange is carried out) Enthalpy of air [kJ/kg]
Cw: Specific Heat of water[= 4.18605 kJ/kg K]
[CulculationJ Enthalpy of the 30'C air which touches 35'C water 99.63
35.8'C --> hi= 99.63 + CwdtwXN = 106.48
36.6'C --> hi= 106.48 + CwdtwXN = 113.34
t t t
42.8'C --> hi= 161. 34 + CwdtwXN = 168.20
[Enthalpy of exit air]
Water Flow L= 3337200 kg/h
Air Flow G= 1588996 kg/h
L/G=N= 2. 100
- 4 -