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Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components - Springer

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Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components
Abstract
The mechanism of bonding in cold spraying is still a matter of some debate. In this work, copper has been cold sprayed onto aluminium alloy substrates, the surfaces of which had been prepared in a variety of ways. The coating-substrate bonding was assessed via a novel intermetallic growth method along with adhesive pull-off testing, and related to the substrate preparation method. The bond strength has been rationalized in terms of a modified composite strength model, with two operative bonding mechanisms, namely (i) metallurgical bonding and (ii) mechanical interlocking of substrate material into the coating. In most cases, mechanical interlocking is able to account for a large proportion of the total bond strength, with metallurgical bonding only contributing significantly when the substrate had been polished and annealed prior to spraying. In addition, grit-blasting has been shown to significantly reduce the bond strength compared to other substrate preparation methods. Page %P Page 1

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Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components - Springer

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Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components - Springer

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Within this Article

1. Introduction 2. Experimental Procedure 3. Results 4. Discussion 5. Conclusion

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6. References 7. References

Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components - Springer

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Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components - Springer

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Title Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components Journal Journal of Thermal Spray Technology Volume 18, Issue 3 , pp 364-379 Cover Date 2009-09-01 DOI 10.1007/s11666-009-9298-1 Print ISSN 1059-9630 Online ISSN 1544-1016 Publisher Springer US Additional Links Register for Journal Updates Editorial Board About This Journal Manuscript Submission Topics Analytical Chemistry Operating Procedures, Materials Treatment Characterization and Evaluation of Materials Materials Science, general Tribology, Corrosion and Coatings Surfaces and Interfaces, Thin Films Keywords adhesion bond strength grit-blasting Industry Sectors Oil, Gas & Geosciences Engineering Aerospace Automotive Materials & Steel Authors T. Hussain (1) D. G. McCartney (1) P. H. Shipway (1) D. Zhang (1)
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Bonding Mechanisms in Cold Spraying: The Contributions of Metallurgical and Mechanical Components - Springer

Author Affiliations 1. University of Nottingham, Nottingham, UK

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