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FlowTop Control Valves

FlowTop Control Valves Body Assembly


Simple, easy, field retrofitable live loading options available: Minimal additional parts (see Figures 15,17 & 18) Many high quality packing systems available: Including UltraGuard environmental packing which exceeds EPA requirements. Certification for up to 5 years; no maintenance required (see Figure 18)

Zero external leakage at the body to bonnet joint: Graphite gasket eliminates leakage and minimizes torque requirements. Multiple equally spaced body bolts insure optimal gasket loading.

Robust high quality bonnet flange: Flange integral to bonnet

Stable plug travel over entire stroke of the valve: Solid, sturdy post style guide minimizes vibration and wear

Highest globe valve Cv's on the market: The pop belly shaped gallery enables FlowTop to have higher Cv's per trim size, and valve size than all other globe valves on the market

Up to 10 Cv values available per valve size: No need to lap the plug and seat

Very low seat leakage: A solid graphite seat gasket provides excellent shut-off. No lapping or grinding required to achieve class 4 shut-off. No more messy lapping compound.

Figure 1: FlowTop Control Valve Body Assembly

The FlowTop control valve is a high-performance, general-service valve coupled with the high-thrust FlowAct pneumatic diaphragm actuator. The Logix 500 positioner is mounted standard on FlowTop control valves. The Logix 500 simplifies and reduces calibration time to 20-seconds or less by pushing two buttons. The easily installed HART compatible positioner make the FlowTop/Logix 500 combination the best choice for general service valve applications. There is no need for additional expensive software or software support and upgrades. Handheld devices are not needed to calibrate this valve, making it the highest performing, low-cost solution for general service valves. 2

The Pop-belly shaped gallery gives the FlowTop more Cv than all other Globe valves on the market. Designed for use in ANSI Class 150 or 300 service applications, the FlowTop control valve is capable of operating within temperatures ranging from -50 to 800 F (-46 to 427 C). The FlowTop control valve is available in sizes 0.5 to 4-inch with a carbon steel or stainless steel body. It features flow-under, single-seated trim with a postguided valve stem to eliminate cage-guiding problems. Heavy-duty parts constructed of corrosion-resistant materials provide extended valve life.

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Actuator Assembly


Compact design with many spring ranges available for use with or without a positioner: High quality long life springs properly aligned by diaphragm plates Equally spaced spring compression bolts: For use if a press is not available to unload springs Radial spring arrangement allows low mounting height High quality powder painted carbon steel actuator cases: Very corrosion resistant. Paint is durable, resistant to chipping or flaking. Zero leakage from the diaphragm case joint: Optimally spaced case bolts insures proper squeeze on the diaphragm at the flange. No air leakage from the case flanged joint. Uninterrupted linear travel, or loss of operating force: Due to fabric reinforced rolling type diaphragm with minimum area variation during stem travel External air supply: All NAMUR mounted positioners use external tubing. The internal passage to the yoke is plugged in these cases. Direct air supply: Air is ported through the internal passage in the yoke. Available only with direct mount positioners on air to open applications. No tubing is required. The external supply port is plugged in these cases High quality ductile iron yoke: A high quality durable solid ductile iron yoke

Fast response times: Due to low volume of air between the diaphragm and the case Diaphragm capable of 90 psi: Long life rolling diaphragm. Diaphragm assembly is capable of air supplies up to 90 psi, which minimizes actuator size saving money and installed space. Stable guiding system Zero stem leakage: Durable, robust, long life actuator stem seal. Stabilizes stem travel and prevents side loading of seals increasing life over all other diaphragm actuators on the market Split stem clamp: The horizontal split simplifies assembly and alignment during maintenance

Figure 2: FlowAct 252 ATO/FC Diaphragm Actuator The FlowAct actuator is compact, reversible and capable of accepting air supply pressures up to 90 psi (6.0 bar) allowing the valve to shutoff against high pressure drops. The FlowTop actuator comes standard with a direct mounted Logix 500 positioner. In all air to open applications, no external tubing is required. The direct mount positioner ports air through passages integral to the yoke as illustrated in Figure 2. When the direct mounted positioner is used, the external supply port is plugged. Air to close applications require external tubing to the top of the actuator. NAMUR positioner mounting is also very simple and easy with FlowTop (IEC 534.6). When this mounting standard is used the internal passageway in the yoke is plugged and external tubing is used. The pneumatic diaphragm actuator can operate in temperatures ranging from -40 to 176 F (-40 to 80 C). Analog or digital positioners ensure high positioning accuracy proportional to the valve instrument signal. The FlowTop control valve with the FlowTop pneumatic diaphragm actuator is the solution for most typical general-service valve applications.

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Body and Actuator Assembly


Stem Nut Upper and Lower Diaphragm Cases External Air Supply

Diaphragm Plate Diaphragm

Springs Case Bolts 3 Spring Compression Bolts Actuator Stem

Thread Covers

Vent Name Plate Yoke Stem Seal Assembly and Guide Assembly

Plug Stem Packing Studs Yoke Nut Bonnet Bonnet Flange (Integral to Bonnet) Stem Guide

Actuator Nut

Split Stem Clamp Packing Follower Packing System

Body Bolting

Bonnet Gasket

Plug

Seat Gasket

Seat Ring Body

Figure 3: FlowTop Control Valve Assembly 4

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Features and Advantages


Features
Logix 500 Digital Positioner

Advantages
Logix 500 digital positioner reduces calibration time to 20-seconds by pushing one button Either standard direct or NAMUR (IEC 534.6) positioner mounting available Easy to install, HART compatible positioners make the FlowTop/Logix 500 the best valve/positioner combination for general service needs No software or handheld device is required and can be configured locally

Good Shut-off

FlowTop control valves offers class 4 shut off with out the need for lapping the seating surfaces. Unlike most conventional valves, the FlowTop seat ring has a seat gasket, providing very good shut off. Eliminates cage guiding problems One solid sturdy guide stabilizes the stem and plug during entire travel and minimizes vibration and wear.

Post Guiding

Low Noise Trim Economical Stainless Steel Bellows Assembly Compact ANSI Body Easy Maintenance Versatile Packing Configuration Fugitive Emission Packing Long-life Operation Many Positioning Options Wide Variety of Trim Sizes and Materials High-thrust Diaphragm Actuator Dynamic Stability Reversible Actuator NAMUR Mounting (IEC 534.6) (as an option) Many Available Options

Silent Pac Low Noise baffle can reduce noise levels generated by vapors and gases Bellows assembly used for tough sealing applications, like Dowtherm, steam and others Engineered for applications with limited available installation clearance Designed for use in ANSI Class 150 and 300 service, flanged applications Bonnet design allows for quick, top-entry service. The valve body can remain in line while trim is changed or replaced. Available sets include single PTFE V-ring, PTFE braid and graphite. Live loading kits are available (see Figures 13 to 20). High quality "Ultra seal" environmental packing is available: Exceeds EPA standards of 500 ppm (see Figure 18). Heavy-duty parts provide extended life, corrosion-resistant construction The valve can be equipped with a high-performance analog or digital positioner or function without a positioner on air signal alone. Up to 10 Cv values per valve size and many material options Compact, light weight, capable of 90 psi (6.0 bar) air supply; multiple spring combinations. Reduces installation size and initial expense. Sturdy guiding system stabilizes plug travel Failure mode is easily reversed, using common tools Easy positioner mounting with universal NAMUR mounting kit Support for products such as limit switches and position transmitters are easily mounted on the same NAMUR positioner bracket Top-mounted handwheel, digital positioners, position transmitter, limit switches, proximity switches, and solenoids. (See Performance! software for specific details.) High-performance, general-service control valve used in many process industries including chemical, refinery, power, food and beverage, HVAC, and OEM

Multiple Applications Usage

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Materials of Construction


Table 1: Parts List
BOM 1 5
117 93-99 112 138 117 112 80 40 8 59 116

Designation Body Bellows Housing MBS Seal Assembly Seat Ring Multi-hole Stage Wire Netting Upper Retaining Ring Ring, Lower Spring, Silent Pack Standard Bonnet Extended Bonnet MBS Bonnet Gasket Purge Plug Purge Plug Plug Head Stem Spring Pin Seat Gasket MBS Gasket MBS Gasket Gland Flange Packing Box Unloaded Loaded Pressure Spring Packing Spacer Stud Stud Stud, Packing Box Hex Nut Plain Washer Plain Washer Jam Nut Hex Nut Hex Nut Nut, Packing Box Belleville Spring A105 A A105

Materials A216WCB A351 CF8M A 182 F 316 L 316 SS 316 SS 1.4571 1.4404 (SS) 1.4571 316 SS 1.4310 A 182 F 316 L A 182 F 316 L Pure Graphite A2 (SS) 316 SS A2 (SS) Pure Graphite Pure Graphite Pure Graphite 316 PTFE-Pure-Graphite PTFE-Rings Pure-Graphite 1,4571 (SS) 1,4571 (SS) A193 A193 316 A2 (SS) 316 316 SS A194 3 A194 8 M A194 8 M A2 (SS) A193 B8 M2 A193 B8 M2

6 20 30 31 32 33
42 60 113 106

41

34 40 40 40 41 42 50 51 52 55

88

90 93-99 114 109 40 5

51

59
52

60 80
16

88 90
34

93-99 106 108


58

32

30

109 117 112 112 113 114

A193 B8 M2

31

50

33

20

116 117 138

55 108

Figure 4: FlowTop

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Options

Figure 5: Bellow 2 inches and smaller (shown with a Silent Pac Low Noise Baffle)

Figure 6: Bellow 3-4 inches

Figure 7: Silent Pac Low Noise Baffle used for gases and vapors

PTFE Soft Seat Insert

Figure 8: PTFE Soft Seat


(Minimum Trim Number is 0.24 inches [6 mm])

Figure 9: Standard Trim with Alloy 6 Seat-surface Overlay

Figure 10: Trim with Alloy 6 Full-contour Overlay

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Body Specifications and Design Options


Table 2: Valve Body Specifications Style Sizes End connection Integral flange Surface finish Bonnet Packing Top-entry, single-seated, straightthrough globe valve 0.5 to 4-inch, ANSI Class 150-300 Flanged ISA 75.03 Standard: 125 250 Ra Optional: 250 500 Ra Standard, extended and bellows seal PTFE V-ring, braided PTFE, graphite, UltraGuard environmental packings systems Linear, equal percentage, quick-open; unbalanced ANSI Class IV, VI (with soft seat option) Minimum trim number with soft seat is 0.24 inches

Design Options
Unlike other general service valves, the FlowTop control valve offers a number of design and accessory options including a versatile packing box with numerous packing configurations, fugitive emission option, multiple actuator spring configurations, topmounted hand wheels, and a wide range of digital analog or positioners.

Trim flow characteristics Leakage rates

Figure 11: FlowTop with a NAMUR mounted Logix 500 digital positioner local calibration, no need of handheld device or software

Figure 12: FlowTop with a NAMUR mounted Logix 1000 digital positioner local calibration, no need of handheld device or software

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Cv Tables


Table 3: Cv values for Modified Equal Percent
Valve Size Inches Trim Number Inches
0.63 0.47 0.39 0.31A 0.31B 0.24 0.16A 0.16B 0.16C 0.98 0.79 0.63 0.47 0.39 0.31A 0.31B 0.24 0.16A 0.16B 0.16C 1.57 1.34 0.98 0.79 0.63 1.97 1.65 1.57 1.34 0.98 0.79 3.15 2.64 2.09 1.65 3.94 3.31 2.64 2.09

Table 5: Cv values for Quick Open


Valve Size Inches
0.5 1 1.5 2 3 4

Stroke Inches
0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 1.57 1.57 1.57 1.57 1.57 1.57 1.57 1.57

mm
16 12 10 8 8 6 4 4 4 25 20 16 12 10 8 8 6 4 4 4 40 34 25 20 16 50 42 40 34 25 20 80 67 53 42 100 84 67 53

mm
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 40 40 40 40 40 40 40 40

Cv

Cv 100% Kvs
5.6 4 2.5 1.6 1 0.63 0.4 0.25 0.16 14 10 6.3 4 2.5 1.6 1 0.63 0.4 0.25 0.16 31.5 25 16 10 6.3 47.5 40 31.5 25 16 10 125 100 63 40 180 160 100 63

Trim Number Inches


0.63 0.98 1.57 1.97 3.15 3.94

Stroke Inches
0.787 0.787 0.787 0.787 1.57 1.57

mm
16 25 40 50 80 100

mm
20 20 20 20 40 40

Cv

Cv 100% Kvs
6.3 16 35.5 53 140 200

0.5

1.5

6.5 4.6 2.9 1.8 1.16 0.73 0.47 0.29 0.19 16.2 11.6 7.3 4.6 2.9 1.8 1.16 0.73 0.46 0.29 0.18 36 29 18.5 11.6 7.3 55 46 36 29 18.5 11.6 145 116 73 46 208 187 116 73

7.3 18.5 41 61 162 231

Table 6: Silent Pac Cv values for Modified Equal Percent


Valve Size Inches Trim Number Inches mm
0.63 0.47 0.39 0.31A 0.31B 0.24 0.98 0.79 0.63 0.47 0.39 0.31A 0.31B 0.24 1.57 1.34 0.98 0.79 0.63 1.97 1.65 1.34 0.98 0.79 3.15 2.64 2.09 1.65 3.94 3.31 2.64 2.09 16 12 10 8 8 6 25 20 16 12 10 8 8 6 40 34 25 20 16 50 42 34 25 20 80 67 53 42 100 84 67 53

Stroke Inches mm
0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 1.57 1.57 1.57 1.57 1.57 1.57 1.57 1.57 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 40 40 40 40 40 40 40 40

Cv

Cv 100% Kvs
5.6 4 2.5 1.6 1 0.63 12.5 10 6.3 4 2.5 1.6 1 0.63 22.5 20 16 10 6.3 35.5 31.5 25 16 10 100 90 63 40 125 125 100 63

0.5

1.5

Table 4: Cv values for Linear


Valve Size Inches
0.5

Trim Number Inches


0.63 0.47 0.98 0.79 0.63 0.47 1.57 1.34 0.98 0.79 0.63 1.97 1.65 1.57 1.34 0.98 0.79 3.15 2.64 2.09 1.65 3.94 3.31 2.64 2.09

Stroke Inches
0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 1.57 1.57 1.57 1.57 1.57 1.57 1.57 1.57

mm
16 12 25 20 16 12 40 34 25 20 16 50 42 40 34 25 20 80 67 53 42 100 84 67 53

mm
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 40 40 40 40 40 40 40 40

Cv

Cv 100% Kvs
5.6 4 14 10 6.3 4 31.5 25 16 10 6.3 47.5 40 31.5 25 16 10 125 100 63 40 180 160 100 63

6.5 4.7 2.9 1.9 1.16 0.73 14.6 11.6 7.3 4.7 2.9 1.8 1.16 0.73 26 23 18.7 11.6 7.3 41 37 29 18.5 11.6 117 105 73 46 145 145 116 73

1.5

6.5 4.6 16.2 11.6 7.3 4.6 36 29 18.5 11.6 7.3 55 46 36 29 18.5 11.6 145 116 73 46 208 187 116 73

Table 7: Silent Pac Cv values for Linear


Valve Size Inches
0.5

Trim Number Inches


0.63 0.47 0.98 0.79 0.63 0.47 1.57 1.34 0.98 0.79 0.63 1.97 1.65 1.34 0.98 0.79 3.15 2.64 2.09 1.65 3.94 3.31 2.64 2.09

Stroke Inches
0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 0.787 1.57 1.57 1.57 1.57 1.57 1.57 1.57 1.57

mm
16 12 25 20 16 12 40 34 25 20 16 50 42 34 25 20 80 67 53 42 100 84 67 53

mm
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 40 40 40 40 40 40 40 40

Cv

Cv 100% Kvs
5.6 4 12.5 10 6.3 4 22.4 20 16 10 6.3 35.5 31.5 25 16 10 100 90 63 40 125 125 100 63

1.5

6.5 4.6 14.7 11.6 7.3 4.6 26 23 18.5 11.6 7.3 41 37 29 18.5 11.6 117 105 73 46 145 145 116 73

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Packing


Non-Environmental Packing

Figure 13: V-ring Standard Bonnet (Internal Live-loading Shown)

Figure 14: PTFE Ring Standard Bonnet

Figure 15: PTFE Ring Standard Bonnet (Externally Live-loaded)

Extended Bonnet (Packing configuration only extension not shown)

Figure 16: Graphite Ring

Figure 17: Graphite Ring (Externally Live-loaded)

10

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Packing


Environmental Packing Bellows Packing (Bellows assembly and purge not shown)

Figure 18: UltraGuard Standard Bonnet (Externally Live-loaded)

Figure 19: PTFE Ring Bellows Bonnet

Figure 20: Graphite Ring Bellows Bonnet

Table 8: Schmidt Control Valve Packing Selection Guidelines


Temperature Range1 Packing System Standard V-ring PTFE Ring Graphite Ring3 UltraGuard
(TA Luft Latty)
1 2

Packing Type and Packing Material V-ring Carbon Filled PTFE Square-braided, PTFE Die-formed Graphite rings, Pure Graphite PTFE Coated, Braided Graphite

Standard Bonnets F 14 to 350 14 to 480 NA 14 to 480 C -10 to 177 -10 to 250 NA -10 to 250 F

Extended Bonnets C -46 to 250 -46 to 250 93 to 427 -46 to 250 F NA

Bellows Bonnets C NA -46 to 250

Options Available

Relative Friction Level2

Relative Expected Service Level2 .85 1 .50 1

-50 to 480 -50 to 480 200 to 800 -50 to 480

Live-loading4 Live-loading Live-loading Live-loading

.10 .35 .70 .35

-50 to 480

400 to 752 204 to 400 NA NA

Temperatures based on valve body temperature limits. Exceeding these limits may increase leakage and decrease service life. Normalized index where 1.0 represents highest relative leakage, friction, or longest relative packing life. 3 The temperature of graphite packing should not exceed 800 F (427 C) in an oxidizing service such as air. 4 Both internal and external live-loading is available for this packing set. Note: Temperature limits in carbon steels range from -15 to 800 F (-26 to 427 C).

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

11

FlowTop Control Valves Actuator Data


Top-mounted Handwheel
127, 252 and 500 size actuators use the Top light Handwheel. The size 700 actuator uses only the Heavy style handwheel resistant, reversible, intrinsically safe, explosion-proof, and easy to adjust. (Figure 24).

Additional Accessories
Electro-pneumatic transducer: Converts a 4-20 DC milliampere signal into a proportional pneumatic output pressure of 3 to 15 psi (0.2 to 1.0 bar). Position transmitter/limit switch assemblies: Position transmitters & limit switch options mount on the same NAMUR bracket as the positioner. Mounting hardware is similar. They can provide proportional feed back or on/off signals. They can signal lights, alarms, relays, etc. Available options include: UltraSwitch models, Position Pac Series, GO and P&F proximity switches. (See Performance! software for details.)

Positioners
Digital: Flowserves Logix 500/HART or Logix 1000 series/HART or FOUNDATION fieldbus digital positioners utilize built-in microprocessors and electronic relays to facilitate quick, accurate response to both large and small changes in position command. Both units offer self-contained, on-board diagnostics. Electro-pneumatic: Beta and XL Positioners with an I/P can receive a 4 to 20 mA input signal which is converted into a pneumatic output signal. It is vibration

Actuator

Pneumatic Actuator with integral pipework stem extends by air failure ( s )

lve Solenoid Va g tin direct moun DE I/V on VD ce 3845 E surfa

O-Rings

unting for NAMUR mo Positioner s he Limit Switc h Box Limit Switc

Positioner ting ce direct moun 9/1/2 surfa on SRD 00 3847 DE I/V on VD surface

Yoke
Lock nut

Figure 21: Pneumatic Linear Actuator with Direct-mounting Yoke 12

Figure 22

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Actuator Data


Table 9: Parts List
Part 203 202 335, 336 351 337 257 271 275 273 211 253 228 227 225 272 260 349 348 229, 230 231 326 258
1 2

Designation Diaphragm Casing Diaphragm Casing Hexagon Bolt Hexagon Nut Plain Washer Guide Bush Plain Bearing O-Ring O-Ring Scraper Ring Stem Spacer Bush Disk Diaphragm Plate Diaphragm O-Ring Thrust Washer Lock Washer Hexagon Nut Actuator Spring Distance Plate3 Spring Adjusting Plate Vent Plug

Materials 1.03222 1.0322 A2-70 A2-70 A2 1.07361 NBR 70 NBR 70 NBR 90 1.4571 1.0308
1 2

335, 336 337

258 202

231

326

1.07361 1.03321 NBR 60 NBR 70 1.07361 Federstahl 17H1 1.7102 1.07361 1.0330.031 Polyamid
225 227

348 349 253 228

229, 230

chromatised acc. to DIN 50 961 Fe/Zn 12C powder coating


272 260 211

257 275 273 203 271

? 337 351

Figure 23
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

13

FlowTop Control Valves Actuator Dimensions and Weights


D
DS

HL max.

H max.

STROKE

G Actuator size

Actuator with hand wheel "light" Only available on the 127, 252 & 502 actuators

HS max.

Actuator with hand wheel "heavy" Used on 700 only actuators

(At 0% stroke

Figure 24: Single-seat Trim Table 10: Dimensions and Weights


Actuator Size Stroke Designation A H max. HS max. HL max. DS max. DL max. Weight Actuator With top mounted hand wheel heavy With top mounted hand wheel light 19 in (127 cm2) 0.8 in cm 7.8 178 12.6 305 23.2 584 7.9 178 lb kg 20 9 31 14
2

39 in2 (252 cm2) 0.8 in cm 10.4 254 13.2 330 23.4 584 7.9 178 lb kg 31 14 42 19

78 in2 (502 cm2) 0.8 in 13.9 17.9 33.3 11.8 lb 64 79 cm 330 432 838 279 kg 29 36 in 13.9 18.1 34.3 11.8 lb 64 79 1.6 cm 330 457 864 279 kg 29 36 in 15.9 21.5 34.3 13.8 lb 88 12 0.8

109 in2 (700 cm2) 1.6 cm 381 533 864 330 kg 40 5 in 15.9 21.7 34.4 13.8 lb 88 12 cm 381 533 864 330 kg 40 5 -

Table 11: Yoke Dimensions


Actuator Size Stroke Designation B M G T 19 in (127 cm ) 20 in mm 2.6 65 4.1 105 M12 .91 23
2 2

39 in2 (252 cm2) 20 in mm 2.6 65 4.1 105 M12 .91 23

78 in2 (502 cm2) 20 in2 2.6 4.1 M12 .91 23 .98 mm 65 105 in 3.2 5.5 M16 25 .91 40 mm 82 140 in 2.6 4.1 20

109 in2 (700 cm2) 40 mm 65 105 M12 23 .98 in 3.2 5.5 M16 25 mm 82 140

14

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Body Dimensions and Shipping Weights

C H 2

H 1

Valve with Standard Bonnet

Valve with Bellows Seal

H 3

Valve with Extension Bonnet

Figure 25: Single-seat Trim Table 12: Dimensions


Valve Size
in 0.5 1 1.5 2 3 4

A Face to Face Dimensions Class 150 Class 300


in 7.25 7.25 8.75 10 mm 184.2 184.2 222.3 254 in 7.5 9.25 mm

C Class 150
in mm 12 12 12 12 16 16

X Disassembly Clearance Class 300


in 0.472 0.472 0.472 0.472 0.63 0.63 mm 12 12 12 12 16 16

Class 150
in 4.6 5.6 5.6 8.0 9.0 9.0 mm 117 142 142 208 229 229

Class 300
in 4.6 5.6 5.6 8.0 9.0 9.0 mm 117 142 142 208 229 229

H1 Standard Bonnet Class 150 Class 300


in 4.6 4.6 5.4 5.5 8 8.1 mm 117 117 137 138 203 204 in 4.6 4.6 5.4 5.5 8 8 mm 117 117 137 138 203 203

H2 Bellows Seal Class 150 Class 300


in 11.8 11.8 12.1 12.1 19.7 19.7 mm 299 299 307 307 500 500 in 11.8 11.8 12 12 20 20 mm 299 299 305 305 508 508

H3 Extended Bonnet Class 150 Class 300


in 8.6 8.6 8.6 8.7 12.2 12.3 mm 218 218 218 220 310 311 in 8.6 8.6 8.6 8.7 12.2 12.3 mm 218 218 218 220 310 311

190.5 0.472 235 0.472

7.75 196.9 0.472 10.5 266.7 0.472 12.5 317.5 0.63 14.5 368.3 0.63

11.75 298.5 13.88 352.6

Table 13: Shipping Weights


Valve Size
in

Standard Bonnet Class 150 Class 300


lbs kg lbs kg

Weight for Valves Bellows Seal Bonnet Class 150 Class 300
lbs kg lbs kg

Extended Bonnet Class 150 Class 300


lbs kg lbs kg

0.5 1 1.5 2 3 4

13.7 16.1 29.6 38.4 93 137

6.2 7.3 13.4 17.4 42 62

13.9 17.9 34.2 41 104 159

6.3 8.1 15.5 18.6 47 72

22.5 24.9 38.4 47.2 111 155

10.2 11.3 17.4 21.4 50 70

22.7 26.7 43 50 122 177

10.3 12.1 19.5 22.6 55 80

16.6 19 31.4 40.2 95 139

7.5 8.6 14.2 18.2 43 63

16.8 20.8 36 42.8 108 164

7.6 9.4 16.3 19.4 49 74

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

15

FlowTop Control Valves Actuator Data


Table 14: Actuator Spring
Actuator Size in2 cm2 Stroke mm
A B D F U V

Spring Code

Spring Range psi


3- 15 7-28 15-35 29-70 22-55 22-40

Spring Color
Blue Blue Red Red Blue Red Silver Blue Blue Red Red Blue Red Silver Blue Blue Red Red Blue Red Silver Blue Blue Red Red Blue Red Silver Blue Blue Red Red Blue Red Silver

Number of Springs
3 6 3 6 2 4 6 3 6 3 6 2 4 6 3 6 3 6 2 4 6 3 6 3 6 2 4 6 3 6 3 6 2 4 6

Spring Part Number


SMD-28602 SMD-28602 SMD-28604 SMD-28604 SMD-28602 SMD-28604 SMD-37482 SMD-28605 SMD-28605 SMD-28609 SMD-28609 SMD-28605 SMD-28609 SMD-37483 SMD-32097 SMD-32097 SMD-32099 SMD-32099 SMD-32097 SMD-32099 SMD-37486 SMD-28610 SMD-28610 SMD-28612 SMD-28612 SMD-28610 SMD-28612 SMD-37485 SMD-63752 SMD-63752 SMD-63753 SMD-63753 SMD-63752 SMD-63753 SMD-63754

bar
0.2-1.0 0.5-1.9 1.0-2.4 2.0-4.8 1.5-3.8 1.5-2.7

19.4 in2

127 cm2

20 mm

in2

cm2

mm
A B D F U V

psi
3- 15 7-28 15-35 29-70 22-55 22-40

bar
0.2-1.0 0.5-1.9 1.0-2.4 2.0-4.8 1.5-3.8 1.5-2.7

38.8 in2

252 cm2

20 mm

in2

cm2

mm
A B D F U V

psi
3- 15 7-28 15-35 29-70 22-55 22-40

bar
0.2-1.0 0.5-1.9 1.0-2.4 2.0-4.8 1.5-3.8 1.5-2.7

77.5 in2

502 cm2

20 mm

in2

cm2

mm
A B D F U V

psi
3- 15 7-28 15-35 29-70 22-55 22-40

bar
0.2-1.0 0.5-1.9 1.0-2.4 2.0-4.8 1.5-3.8 1.5-2.7

77.5 in2

502 cm2

40 mm

in2

cm2

mm
A B D F U V

psi
3- 15 7-28 15-35 29-70 22-55 22-40

bar
0.2-1.0 0.5-1.9 1.0-2.4 2.0-4.8 1.5-3.8 1.5-2.7

109 in2

700 cm2

40 mm

16

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Actuator Data


Table 15: Actuator Specifications
Description Operating Pneumatic Diaphragm Actuator (Spring-opposed or Springless) Direct action: Air-to-close (air supply causes stem extension) Reverse action: Air-to-open (air supply causes stem retraction) Standard: 3 to 15 psi (0.2 to 1.0 bar) Optional: 12 to 31 psi (0.8 to 2.2 bar) Pointer and graduated scale Standard: 40 to 176 F (-40 to 80 C) Standard: 0.25-inch NPT female Powder painted diaphragm halves. High temperature silicon painted yoke. Screws, nuts, diaphragm casings, etc. in stainless steel Finish resistant to seawater or tropical environment Other spring ranges Special paints: Epoxy, offshore high temperature

Table 16: Maximum Supply Pressure


Model 19 in2 (127 cm2) 39 in2 (252 cm2) 78 in2 (502 cm2) 109 in2 (700 cm2) psi 90 90 90 90 bar 6 6 6 6

Signal or Spring Ranges Travel Indication Environmental Temperature Air Connections Finish (casing) Options on Request * check factory

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

17

FlowTop Control Valves Model Codes


Type Size Class 300 Body/Cert. Plug Seat 42 kvs 46 Trim 316 SS Actuator S V740 DFVNA 2 inches A216 WCB/OO PN1GG

Valve Model ANSI 150 ANSI 300 V738 V740 316 SS 400 SS cv - value Form RF F Port size Plug, seat material Plug, seat material 0.012 - 208 4 to 100

Body Form
Three flange D

Form of Connection
Flange acc. to ANSI B16.5

Bonnet Form
Without pressure balancing V

Flow tends to open valve

Characteristic

Bonnet Assembly
Standard bonnet Bellows seal bonnet Extension bonnet N F R

Equal percentage Linear On/off

G L A

Plug Guidance

Packing Box Assembly


PTFE rings, adjustable, BAM Pure graphite rings, adjustable, BAM PTFE rings, loaded, BAM Pure graphite rings, loaded, BAM PTFE rings, graphite core, load., TA PTFE rings, oil lubricated, load., TA V-ring packing A B N O Q R S

Top

Plug Type Standard Partial Alloy 6 Full Alloy 6 Soft seated Hardened Plug N D K W H

Normal size

1/2 to 4 inches Contoured plug Contoured plug with Silent Pac Disk Plug (On/Off) P K

ANSI Class 150 ANSI Class 300

150 300

Body material

A216 WCB A351 CF8M

Material Certificate Without acc. EN 10 204 - 2.2Z acc. EN 10 204 - 3.1B Pressure and Leakage Certificate Without acc. EN 10 204 - 2.2Z acc. EN 10 204 - 3.1B
Automatic safety valve - PED cat. IV

O. Z. B.

.O .Z .B
.K

18

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

FlowTop Control Valves Model Codes

SMD IT 252 BVOZA

Stroke Length
20 mm (.5 to 2 inch) valves 40 mm (3 and 4 inch) valves A B

Operation* Air Failure


Stem retracted fail open Stem extended fail closed A Z

Without hand wheel With top mounted hand Wheel "light" (125, 250 and 500 only) With top mounted hand Wheel "heavy" 700 only

O L

Spring Ranges (not adjustable)


0.2-1.0 bar (3-15 psi) 0.5-1.9 bar (7-28 psi) 1.0-2.4 bar (15-35 psi) 1.5-3.8 bar (22-55 psi) 1.5-2.7 bar (22-40 psi) 2.0-4.8 bar (29-70 psi) A B D U V F

Actuator Color
White B

Actuator Size
127 cm2 (19 in2) 252 cm2 (39 in2) 502 cm2 (78 in2) 700 cm2 (109 in2)

IT

*Definition according to VDI/VDE 3844 - Draft is only possible in conjunction with the control valve.

Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611

19

Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications presented in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any of its worldwide operations or offices. For more information, contact: For more information about Flowserve and its products, contact www.flowserve.com or call USA 972 443 6500. Manufacturing Facilities 1350 N. Mt. Springs Prkwy. Springville, UT 84663 Phone 801 489 8611 Facsimile 801 489 3719 1300 Parkway View Drive Pittsburgh, PA 15205 USA Telephone 412 787 8803 Facsimile 412 787 1944 Manderscheidstr. 19 45141 Essen, Germany Telephone (49) 2 01 89 19 5 Facsimile (49) 2 01 891 9600 7, Avenue de la Libration, B.P. 60 63307 Tiers Cedex, France Telephone (33 4) 60 73 80 42 66 Facsimile (33 4) 73 80 14 24 Kasernengasse 6 A-9500 Villach, Austria Telephone (43) 4242 41181 Facsimile (43) 4242 41181-50 Quick Response Centers 5114 Railroad Street Deer Park, TX 77536 USA Telephone 281 479 9500 Facsimile 281 479 8511

FCD VLATB060-00

2002 Flowserve Corporation. Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611