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Where, = Damping Factor = C/Cc or Damping /
Critical damping, = Exciting frequency (fx2x),
n
= System natural frequency, T = Transmission
Fig. 2.1 Transmissibility v/s frequency ration for
different amounts of damping
The engine mounting system effectiveness is
usually measured with the term Vibration
Transmissibility the vibration transmissibility is
the amount of engine vibration which is transmitted
through the mounting system to the vehicle
structure. Vibration transmissibility TR > 1 means
that the engine mounting system is actually
transmitting more vibration into the vehicle
structure than is coming from the engine. This is
possible if the natural frequency of the mounting
system is close to the frequency of the engine
vibration, resulting in the mounting system
operating at or near resonance, resulting in
magnification of the input vibration. If vibration
transmissibility TR<1 indicate that the mounting
system is actually transmitting only a fraction of
the vibration input from the engine, so is isolating
the vehicle from engine vibration. As engine speed
increases, the firing frequency and therefore
vibrational input frequency to the mounting system
also increases. This means that the engine
mounting system has the worst (highest) vibration
transmissibility at lower engine speeds. Since idle
speed is the lowest engine speed commonly used,
its the most critical speed for design of engine
mounting system. A vibration transmissibility of
0.4 or less at engine idle speed is necessary for
good mounting system. In the region of attenuation
rather than referring to the transmissibility, we use
the isolation efficiency as a measure reduction of
vibration input usually as a percentage value
occurring for a particular disturbing frequency.
The basic rule of thumb is that isolation levels will
generally be improved (transmissibility will be
lowered) by increased rigidity and mass in the
supporting structures and by lower stiffness in the
isolators. The mounting system performance
calculations assume that the mounting system is
attached to a rigid base rather than a flexible
vehicle frame. The stiffer the frame, the closer the
mounting system will perform to the theoretical
calculations. After an acceptance design is chosen,
vehicle testing will reveal whether the system will
meet the desired performance in-vehicle when
attached to the vehicle frame and subjected to road
as well as power train vibrational inputs.
Table 1 Variation in Isolation Efficiency for
Different values Damping Factor & Frequency
Ratios.
Damping
Factor ()
Frequency Ratio R fe/fn
C/Cc 1.5 2 2.5 3 3.5 4 4.5 5
0.05 20 66 80 87 91 93 94 95
0.1 19 64 79 85 89 91 93 94
0.15 17 62 76 83 87 90 91 93
0.2 16 59 74 81 85 87 89 91
0.3 12 52 67 75 80 83 85 87
% Isolation Efficiency
% Isolation V/S Damping Factor
0
10
20
30
40
50
60
70
80
90
100
0.05 0.1 0.15 0.2 0.3
Damping factor
%
I
s
o
l
a
t
i
o
n
E
f
f
i
c
i
e
n
c
y
R=1.5 R=2 R=2.5 R=3
R=4 R=4.5 R=5
Graph 1 Variation in Isolation Efficiency for
Different values Damping Factor & Frequency
Ratios.
Graph is showing variation % Isolation for
different values of damping factor (for given
frequency ratios) curves shows that nature of
variation of % Isolation for all values of damping
factor and frequency ratio is same but the point to
be noted here is that when the disturbing frequency
is nearer to the natural frequency the isolation
efficiency is very less. For higher values [fe/fn 2]
the frequency isolation efficiency doesnt vary
much. This study shows that system should be
operated well above the ratio value of 1 to 1.5.
Mounting Reactions & Bending Moment at RFOB
& FFOB:
Fig 2.2 Bending Moment Calculation
All engine installations must be designed to limit
the vertical bending moment at rear face of the
block (RFOB) below the value listed on the engine
datasheet. Fig 2.2 & 2.3 illustrates the method for
calculating the bending moment at the rear face of
the block for a typical powertrain with transmission
and rear tail support (R3). The calculation method
can be applied for rear mounts on flywheel housing
or transmission housing or a subframe.
Fig 2.4 Inclination Angle of Front Engine Mounts.
Fig 2.5 Front Engine Mounts.
Distance L4 is the distance to the rear mount
isolator centres from the rear face of block.
Fig 2.6 Rigid body engine model
Engine Mounting Calculations
1.
Dry weight of engine (weight flywheel
and alternator, but less starter and air
compressor) - W
TD
2. Wet weight of engine - W
E
3. Weight of starter and air compressor - W
A
4. Total weight of Engine - W
TE
5. CG Dist. From FFOB h
cg
6. CG Dist. Above crank centre line h
ccl
7. Dry weight of Transmission - W
DT
8. Wet weight (oil tank capacity) - W
OT
9. Clutch cover assembly weight (cover
bearing + Adaptor ring + Inner plate) - W
C
10. Weight of dics - W
D
11. Total weight of Transmission - W
TT
12. Transmission CG (X,Y,Z) h
TCG
Fig 2.5 Loading Diagram mounting of Flywheel
Housing
Where,
X1 = Dist. Between engine front mount to FFOB
X2 = Dist. between FFOB to total weight of engine
(C.G. of Engine)
X3 = Dist. Between engine front mount to total
weight of engine.
X4 = Engine block distance.
X5 = Dist. Between engine front mount to RFOB.
X6 = Dist. Between engine front mount to engine
rear mount.
X7 = Total length of span of drive line.
X8 = Dist. between RFOB to engine rear mount.
X9 = Dist. Between flywheel housing face to total
weight of transmission (CG of Transmission).
R1 = Reaction force of engine Front mount
R2 = Reaction force of engine Rear mount
Calculation of Reaction Forces:
R2 x X5 = Total weight of Engine x X3 + Total
weight of Transmission x X7
Reaction force on each rear mount = R2 / 2
R1 = (Total weight of Engine + Total weight of
Transmission) R2
Reaction force on each front mount = R1/2
Bending Moment at RFOB = R1 x X5 - Total
weight of Engine x (X4 - X2) or Total weight of
Transmission x ( X7-X6+X8) R2 x X8
This bending moment should not exceed
recommended bending moment of Engine at
RFOB. If not than fifth mounting is required or
change position of mounts is required to meet the
recommended bending moment of Engine.
Vibration Isolation Six Cylinder Engine:
calculation of torsional vibration excited by firing
disturbances, exciting frequency by firing
disturbance is given by,
2. .
60.
n i
f Hz
C
=
Where,
n = Engine idle RPM
i =Number of Cylinder
C=Engine Cycle (4-Stroke or 2-Stroke)
= 2. . , = Engine forced frequency =
rad/sec
Calculation of natural frequency of Front/Rear
mounts
.
n
k g
m
=
Where,
n
= Natural frequency of the front mount
k = Stiffness of the front mount, Kg/mm
g = Acceleration duet to gravity, m/s
2
m= Reaction force on front mount, Kg
Frequency Ratio =
n
Transmissibility ( T
r
) graph for the engine mounts
is obtained by iteration method. Transmissibility is
calculated for different values of frequency ratios.
Frequency ratios are obtained on the basis of test
results and design guide lines.
IV. CONCLUSION
The conclusion of the present study is as follows.
1) Comparison of different methods to
analyze NVH performance of engine
mounts.
2) Study of mathematical models of engine
mounts.
3) Graphical representation of different NVH
parameters like (stiffness, damping,
isolation efficiency & vibrational
transmissibility)
4) Exhaustive study of vibrational effects for
engine mounts.
V. REFERENCES
[1] Hamid Mir, Focused 4-Mount Concept
Evaluation, Technical report, NVH Development
and Engineering, DaimlerChrysler Corporation,
2001.
[2] Yunhe Yu et al.Automotive Vehicle Engine
Mounting Systems: A Survey, Journal of Dynamic
Systems, Measurement, and Control, June 2001,
Vol., 123, pp.186-194.
[3] Thomas D. Gillespie, Fundamentals of Vehicle
Dynamics, SAE, 1992
[4] Akinon Matsuda, Yasutaka Hayashi and Junzo
Hasegawa, Vibration Analysis of a Diesel Engine
at Cranking and Idling Modes and Its Mounting
System, SAE Proceedings, 870964, 139-146, 1987
[5] Stuecklschwaiger, W. and Ronacher, A.;
Optimization of Engine Mount Parameters by
Simulation and Statistic Techniques, European
ADAMS Users Conference, 1994.