JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 1. Activity Sitepreparation

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard
Poorcommunicationbetween workparties. Inexperiencepersons/lackof safetyawareness Heatstress Noise

Uncontrolled Risk H M L ControlMeasures DESCON employees shall havemandatorytraining. M

ResidualRisk H M L L

VehiclesMovement

Workpermitfromtheclient,withallconcurringpartiessignatures approvalmustbeobtainedpriortostartofworkanddisplayatsite Safetyrequirementsstatedontheworkpermitmustbeavailableonsite andstrictlyfollowed Toolboxtalkshallbeconductedtoallpersonnelonsite&documented beforestartofwork. AppropriatePPEshallbewornbyallpersonnelatsite. AssignedtraineddedicatedBanksmanforjobwithreflectivejacket. Nowaternoworkpolicyshallbefollowed. WorkScheduleaccordingtoheatIndex Earprotectionshallbewornwhererequired. Noisemeterwillbemadeavailableatsite. Maintenanceofequipmentonregularbasis. UseofApproved/Trainedlicensedrivers. Vehiclemovementsonsiteshallbecontrolledbybanksman

Appropriatesignagetobeprovided.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 2.

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Uncontrolled ResidualRisk Risk Hazard H M L ControlMeasures H M L Failureofequipment L M ConducttoolboxtalkandLMRApriortostartofworkatthe /crane/Trailer/Pickup/ specificlocation. Trucketc Ensuretheconditionofequipment,inspected,stickerPlaced Roadtrafficaccidentduring andforappropriatecolorcode. transportationofTanks Allrigginggearshallbecertified. shellplates,pipespools/ Syntheticbeltornylonslingshallbeusedinsteadofsteel supportsandother wireropeforholdingofmaterial. material. Ensurecraneoperatorsandriggersfullyunderstandallwork tasksandhazards. Loadshallbesecuredonthetrailerbedtoprevent Bodypartinjuryduring accidentalfall. loadingandunloading Craneoperatorshallhavethethirdparty,certifiedand operation applicablelicense. Usepropertaglineduringloading/offloadingmaterial. AccessrouteshallbesurveyedbeforetransportingtheShell Plates,pipes&supportmaterialetc. Barricadewithappropriatesignboardontheeffectivearea. Riggersshallbeexperiencedandthirdpartycertified. Useleatherglovesforhandprotection. Pinchpoint. Keepawaybodyparts(hand,feet,head,e.t.c)fromtheline 2 offire(LOF). Suitablelengthoftrailershallbearrangedaccordingto lengthofShellPlates,pipespools,supportsetc.

Activity Transportationof material/shiftingof scaffoldingByUsing Crane,Trailer,Boom TruckPickupetc

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 3.

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard
Simops

Activity Scaffoldingerection dismantling includingMaterial Storage: ,

Uncontrolled Risk H M L M

ControlMeasures ConductTBTbeforestartofactivity. Prepare,developandconducttoolboxtalkbasedonJSA andspecificjobsiterequirementsObtainPTW,reviewand communicatetoallinvolvedinthetask. Participateandcommunicatewithareamanagementto ensurenoadverseinterfaceimpactorhazard. Installcorrectwarningsignageandbarricadingforthe observationbyotherparties Followrecommendedmaximumstackingguidelines. Allscaffoldmaterialsshallbestackedandsegregated safelyandbytype. Stackingandstorageguidelinesshallbeprominently signpostedineasyvisualdisplay. Shelving/rackingshallbestableandappropriate;pallets whenusedshallbeingoodconditionwithoutdefect. Pipesand/ortubularcomponentsshallbeadequately chocked.

ResidualRisk H M L L

Segregation and Stacking Failure

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard
Incorrect Manual Handling

Activity

Uncontrolled Risk H M L M

ControlMeasures Allscaffoldpersonnelshallhaveattendedandpassed projectManualHandlingtrainingprograms. Weightandpackagingshallbecheckedandevaluated priortohandling. PINCHPOINTSshallbeidentifiedandhandsshallnotbe placedintheLineofFirebetweenunsecureditemsor underloadsbeingraisedorlanded. Eyeprotectionshallbeworndustparticleinjury. EyewashfacilitiesshallbeprovidedandFirstAid equipmentandpersonnelshallbeavailable Scaffoldpersonnelshallbetrainedintheuseoffire extinguisherand/orotherfirefightingequipment (blankets,etc). Emergencynumbersandfirehazardsignageshallbe prominentlydisplayed. Theworkareasshallbemaintainedwithgood housekeeping. AccesswaysandScaffoldsareclearandfreeof obstruction.

ResidualRisk H M L L

Pinch point Eye Injury

Fire

Slips, Trips and Falls

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Uncontrolled Risk H M L ControlMeasures AccessScaffoldsshallbeconfirmedbyallpersonnelas greentaggedpriortouse. AllScaffoldpersonnelabove1.8mtrshallcomplywith 100%tieoffrequirementandshallwearanapproved harness. Storageareasshallbeclearlymarked. Housekeepingwithinliftingandmovementzonesshallbe ingoodorder. AllpersonnelshallattendandpasstheprojectWorkat Heightandharnesstraining. DetermineatPTWandToolboxtalkstagewhattypeof scaffoldisrequired(BASIC,ADVANCED,SUPPORT,DESIGN required) ResidualRisk H M L

Lackofknowledgeby scaffoldersregards correcterectionandSWL, windspeeds,scaffoldties incorrect,etc. Incorrectorno supervisionatthework site

Supervisororforemanpresentattheworkareatooversee theworksite.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Notuptostandard.Do notconformtoBS Uncontrolled Risk H M L M M ControlMeasures MeetallBS/ENrequirements. Areinspectedbeforedeliverytosite. Allliftingequipmentinspectedregularlyaspersite procedure. Manualhandlingtechniques,inspectedcranes,forklifts, ancillaryequipment,etc. Materialstobestoredinasafemanner Donotstacktohightopreventcollapse. ResidualRisk H M L L L

Activity

Notinspectedleadingto failure.Notsufficientfor thepurposeortask. Injurytopersonsthrough incorrectmechanicalor manualhandling. Musculoskeletaldamage, droppedobjects,pinch points. Lackofcompetence

Droppedobjects

Thirdpartytraining. Ensureallhaveexperience,theoreticalandpractical trainingbeforecommencingthescaffoldwork. Ensurebarricades,multilanguagewarningsigns,warning tape,flagman(whereapplicable)areinplacebeforethe workcommences EnsureGinWheelareasarebarricaded.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Lackofwarningtom othertradesand notificationofmen workingoverhead. Peopleenteringdanger zone Droppedtools,work carriedoutincorrectly Lackofexperience. Incorrectsequenceof work IncorrectCouplersused. Lackoftraininginmanual handlingtechniques. IncorrectCouplersused. Lackoftraininginmanual handlingtechniques. Uncontrolled Risk H M L M M ControlMeasures Placecorrectwarningsignagemenworkingoverhead. AdequateGinWheelandLiftingbagsignageisdisplayed. ResidualRisk H M L L

Activity

M M

Aflagmanplacedpreventingentrytohighriskarea. PPEhallbewornatalltimes. Toolsshallbeofthecorrecttypeandsecuredwith lanyardsatheight. Competentscaffolderswithknowledgeofbasic scaffolding. Ensurethebaseisadequatetosupportthescaffold. Ensurecorrectsequenceoferectionandthatall componentsmeettheBSENcriteria. Jointsinstandardstobediagonallyopposedwithnomore than2jointsperbay. Ensurecorrectsequenceoferectionandthatall componentsmeettheBSENcriteria. Jointsinstandardstobediagonallyopposedwithnomore

L L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Fallsthroughaccess openingsplacedcentrally withouthandrails Incorrecterection procedure Uncontrolled Risk H M L M ControlMeasures than2jointsperbay. Jointsinstandardstobediagonallyopposedwithnomore than2jointsperbay. Ensurecorrectsequenceoferectionandthatall componentsmeettheBScriteria Jointsinstandardstobediagonallyopposedwithnomore than2jointsperbay. FollowthePRLprocedureonscaffolds. ResidualRisk H M L L

Activity

DoesnotmeetSWLor thereisapotentialforthe scaffoldtofalloverifnot tied. Potentialfallsofend usersandscaffolders. Likelihoodscaffoldwill falloverattheearly stagesiftheheightto baseratioisexceededor

M M

Ensurecorrectladderaccessisplacedwithladdersata75 degreeangleor1in4 Ensuretiesareplacedandarenotremovedthroughout thescaffoldslife. Anyadaptions(removalofties)shouldbeundertakenby advancedscaffolderorunderthedirectsupervisionfrom

L L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard iftiesareremoved Scaffoldhasahigh potentialtofallover Scaffoldfallingover causingseriousinjuryor assetdamage Nodesign. Nocompetentperson. Lackofsupervision Noexperience. Useoftwosystems. Useofincompatible material. Supportingstructure inadequate. Useofinferiormaterials. Potentialfallsof Uncontrolled Risk H M L theforeman M Competentscaffolders,ThirdPartyCertified,with knowledgeandexperienceoferectingscaffoldtowers (mobileandstatic) RemovetheSCAFFTAG,bringpeopleoffandawayfrom thescaffold. Fulldesigndrawingsandcalculationsavailable CompetentscaffolderswithknowledgeofAdvanced scaffolding. Ensuretheexistingstructureisadequatetosupportthe suspendedscaffold. FollowtheTG20:2008andJGCprocedureonscaffolds. L ControlMeasures ResidualRisk H M L

Activity

Ensurecorrectfallarrestequipmentisusedforthe

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard scaffoldersandendusers. Uncontrolled Risk H M L ControlMeasures particularjobe.g.safetyharness,inertiareelandhave beeninspectedandinproperworkingcondition. Inertiareeltohavevalidtestcertificateandbecorrectly colorcoded. FollowBSENrequirement,lifttobenomorethan2m vertically. Ensurecorrectsequenceoferectionandthatall componentsmeettheBSENcriteria. Jointsinstandardstobediagonallyopposedwithnomore than2jointsperbay. Ensuretiesareplacedandarenotremovedthroughout thescaffoldslife. Anyadaptions(removalofties)shouldbeundertakenby anadvancedscaffolderorunderthedirectsupervision fromtheforeman. Communicationbetweenthescaffoldingsupervisorand theendusersupervisortoensurethescaffoldisfitforthe ResidualRisk H M L

Notfitforpurpose.

M M

Incorrectcouplersused. Lackoftraininginmanual techniques. Incorrecterection procedure. Likelihoodthatscaffold willfalloveratanearly stage.

M M

L L

Notfitforpurpose.

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Incorrectcouplersused. Lackoftraininginmanual handlingtechniques. Jointsinsamebay. Uncontrolled Risk H M L purposeintended. M ControlMeasures Ensurecorrectsequenceoferectionandthatall componentsmeettheBSENcriteria. Ensuresleevesareusedandstaggered. Jointsindifferentbaysateachlevelofthescaffoldingto ensuresoundconstructionmethod. Allpersonnelworkinginconfinedspacemusthave confinedspacetraining. PRLconfinedspaceprocedureshallbefollowed. Holewatcherisattentiveallthetimeduringconfined spaceactivity.LightingprovidedinCSEtobe24V. Easycommunicationbetweenholewatcherandsupervisor isestablishedallthetime. Ensurethatpassageandtransportroutisclearduring confinedspaceactivities.Properaccess/agreesshouldbe maintained. GastesttobedonebyAGTpriortoenteringintothe ResidualRisk H M L L

Activity

4. Confinedspace entry.

LakeofCommunication Ventilation. Damagematerial

Oxygendeficiency accumulationoftoxic gases

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Unauthorizedentrant Improperstackingof material Uncontrolled Risk H M L ControlMeasures confinedspace. Atrainedandqualifiedindividualshouldoutsidethetank withtheresponsibilityofensuringthesafetyofauthorized entrants(Fabricator,Fitter,Weldere.tc)throughthe performancepreentrybriefing,checkingandinspecting PPE,equipmentandtoolsandperformingregular monitoringinensuringpersonworkinginsidepiperemains safeforentryandoccupation. Awrittenrescueplanthathasprovisionforconductinga timelyrescueofindividualsworkinginsidethepipe (ConfinedSpace)shouldbekeptonsite.Raisingthealarm intheeventofanemergencyusingtheradio/mobile phonesprovidedtothem. Ensureeffectivecommunicationsystemsfortheentryare tested. Properlightshouldbeprovidedlessthan25v. Allmaterialstackproperandcategorywise. Rescuearrangementshallbemadewhileworkingmore thanfivemeterinsidelargeboresize. ResidualRisk H M L

Physicalhazards

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Lackofoxygen /oxygen/air deficiency Uncontrolled Risk H M L ControlMeasures PRLSHE&SProcedureshallbefollowed. Closesupervisionrequiredwhileworkinginside. Executetheworkunderclosesupervisionandpresenceof holewatcher. Properairsupplytobeprovidedorairmoverwillbe provided. Properventilationshallbethere. Workingcrewshellbetrainedforconfinedspaceworking. AdequatelightingatworkareaandAccess/Egressarea. Emergencyroutetomusterpointtobeclearlyilluminated. Propercablemanagement Useclearsafetyglassfornightworkforgoodvisibility. WarningLightsandsignboards. TrainedFlagmanforequipmentmovementprovidedwith signaltorch. Closesupervisionrequired whileworkinginnightshift. EducatetheworkforceaboutEmergencyProcedure. ResidualRisk H M L

Extended hour/nightWorks (Actualworkswill bethesameasday work)

Inadequatelightinginand aroundworkareas, causingshadowsorpoorly litworkareasthatcould resultinunsafeactsand injuriestakingplace

Emergency

PoorCommunication

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity Procedure/ Response

DESPRLK.KJSA001
KorangiandKeamariPRLTanks

JSATitle: Activity:

TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Uncontrolled Risk H M L ImproperAccess/Egress ControlMeasures Allsafetysignboardshallbedisplayedproperlyatsite. IncaseofanyEmergencyallworkwillbestopped,Shut downallrunningequipment&Machineriesandreportedto MusterPoint ProperAccess&Egressshallbeavailable. AllWorkforcesshallknowtheMusterPointlocation. PRLEmergencyProceduretobefollowed. Emergency#00000000 PRLMedical#00000000 Allwastegeneratedshallbecontainedanddisposedoffin designatedwasteskips. Donotstorematerials/equipmentsinsidetheplantarea. UseProperPersonalprotectiveequipmentforhandlingof waste. Allmaterialsshallberemovedfromthesitetoasafe storagelocationimmediatelyafterthework. ResidualRisk H M L

7.

Housekeeping

Tripsandfall

SharpObjects

Equipmentdamage

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

Approved_____________________________________________________________ SignaturePrintDate PerformingParty____________________________________________________________ SignaturePrintDate

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

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