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Seoul Office
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LY Series
Basic Structure
Turret
Easy to Operate
Y-axis Multitasking CNC Turning Center, Completes all Cutting Operations in a Single Set-up
LY Series
Wedge Type Y-axis and BMT 65 (VDI140) turret enable multitalking Synchronized main and sub spindles ensure high performance Bullet proof window installed in the door, for safe and secure operation Front access to Hydraulic and Lubrication systems for easy maintenance
BASIC STRUCTURE
Production Proven, High Accuracy, Multitasking CNC Turning Center with Y axis
Photo
Servo Drives
Each axis is directly connected to a highly reliable digital servo motor to provide high rigidity and minimal thermal distortion.
ITEM
Travel X/Y Z X/Y Rapid Travel Z Slide Type
mm(in) mm(in) m/min m/min -
L150/200Y
220/80 (9.1/3.1) 550 (21.7) 36/10 36 LM GUIDE
L150/200SY
230/110 (9.1/4.3) 550/750 (21.7/29.5) 36/10 36/30 LM Guide
L250Y
230/110 (9.1/4.3) 675 (26.6) 20/10 24 BOX GUIDE
L250SY
230/110 (9.1/4.3) 675/700 (26.6/27.6) 20/10 24/20 Box Guide
Spindle
Main Spindle
The gearless spindle has been designed for high precision applications, with features that ensure minimal thermal growth at high speeds or under heavy cutting loads. Furthermore, by enlarging the spindles diameter and thickness, and using only verified bearings, its rigidity is increased significantly. This contributes to improved durability and provides a high quality surface finish on every finished part.
C axis control
Main and sub spindles are controlled with C-axis. Contour machining with the C axis is also possible, enabling the operator to machine outer shapes and pockets using live tools and Y-axis.
Power (kW)
L150Y/SY
11kW (30min)
Torque (N.m)
Power (kW)
L200Y/SY
15kW (30min)
Torque (N.m)
Power (kW)
L250Y/SY
22kW (30min)
Torque (N.m)
11
15 70 11 47.7
238.2 200.3
17.5 12 0 1,500
Spindle Speed (r/min)
60 50.5 0 1,500
Spindle Speed (r/min)
6,000
4,000
6,000
L250Y/SY Sub
Power (kW) Sub Spindle 7.5 26.2 14 7.5kW (30min) Torque (N.m)
Torque (N.m)
5.5
Torque (N.m)
L150Y/SY
11 0 7.5
Main 60 5.5kW (Cont.) Work piece Coordinates are easily set-up by 35N.m (Cont.) 35 simply taking an initial light cut. L200Y/SY L250Y/SY Power (kW) Power (kW) Torque (N.m) The depth is entered into the control auto22kW (30min) 15kW (30min) 11.9 22 15 matically as a parameter, thus providing the 8.7 238.2N.m (30min) 286.6N.m (30min) coordinates. 0 286.6
11
Sub
Torque (N.m)
17.5 12 0 1,500
Spindle Speed (r/min)
6,000
Tail Stock 200.3N.m (Cont.) 210.2N.m (Cont.) The C Axis is capable of 0.001 control with 210.2 100r/ min positioning speed. Contour machining with the C axis is also 35.8 26.3 possible, enabling the user to machine outer 0 0 1,500 500 4,000 shapes and pockets using rotating tools. Spindle Speed (r/min) Spindle Speed (r/min)
L250Y/SY Sub
Power (kW) Torque (N.m) 7.5kW (30min) 60N.m (30min) 60 35
6,000
18.5
18.5kW (Cont.)
238.2 200.3
60 50.5 6,000
6,000
6,000
Tailstock installed as standard, is activated by button on M-code or operation panel, improves work friendship. Especially, for L250Y, quill tailstock is applied to support more poweful product,improves the safety of process.
8 78 (3.1) 4,000 15/11 (20/15) 286.6 / 210.2 BELT A2-6 360 (0.001 )
10 95 (3.7) 3,500 22/18.5 (30/25) 238.2 / 200.3 BELT A2-8 360 (0.001 )
5 43 (1.7) 6,000 3.7/2.2 (5/3) 23.5 / 13.8 BELT FLAT 115 360 (0.001 )
6 53 (2.1) 6,000 7.5/5.5 (10/7.4) 59.6 / 43.7 BELT A2-5 360 (0.001 )
TURRET
VDI Turret
The 12-station heavy-duty VDI turret features a 3 piece curvic coupling with powerful hydraulic clamping. This enables LY Series multitasking machines to take heavy cuts while still benefiting from increased tool life. The VDI turret secures tools with a single bolt, allowing for quick and easy changes of cutting tools. Additionally, I.D. and O.D. tools can be placed in any position, adding increased flexibility.
Y-Axis
Turret
ITEM L150SY/200SY
12EA 20mm (0.8) 32mm (1.3) 0.3sec/step
L250SY
12EA 25mm (1) 40mm (1.6) 0.33sec/step
X-Axis
Cross Type Y-axis
Z-Axis
Mill Turret
ITEM L150SY/200SY L250SY
2.7/1.2kW 5.5 kW Output (Max./Cont.) 4,000 r/min Speed (rpm) 45.1/11.8 N.m 100/30 N.m Torque (Max./Cont.) 20(ER32) mm Collet size VDI30 VDI40 Type
The VDI 140 turret is controlled by a cross type Y-axis, which offers superior accuracy, by eliminated the need to interpolate the X and virtual Y-axis. The cross type design also enables you to machine features that are off-set from the spindles center line, on the face or diameter of the part.
Live Tooling
Machining capabilities have been increased with the addition of a Straight Milling Head, which can remove material from the side of the workpiece, and an Angular Milling Head, which can perform I.D. operations. A wide variety of additional tool holders can further enhance the machines with capabilities that include drilling and tapping, among others.
Machining
Machining Variation
Main Sub Main Sub
O.D Cutting
Main Sub Main
O.D Cutting
Sub
Drilling
Sub Main
Drilling
Sub
I.D Cutting
Main Sub Main
I.D Cutting
Sub
I.D Threading
I.D Threading
Drill
Side milling
Off-center grooving
Off-center drilling
L250SY
Endmill
Turning MaterialJIS:S45C(Carbon steel Processing diameter Side cutting depth Spindle rpm Forwarding speed Chip discharge 108 mm 6 mm 498 r/mim 0.3 mm/rev 216 cc/min
Tap
Tap
Spindle rpm Forwarding speed Drill diameter Processing depth Chip discharge
Collet&Cap
Easy to Operate
HYUNDAI WIA's smart system is customized to provide user friendly functions which aid in the setup and operation of the machine.
M-Code List
Opt.
Calcultor
Opt.
Product Guide
Opt.
HW-PGi F
Programming Guide i for Fanuc System
HW-TM
Engraving Cycle
Engraving Programs are instantly created by entering the required text. Real-time cut monitoring 2 Channel screen display Self learning for machining amount 3 stage of status monitoring (wear/break/no-load)
When you order these options, Please contact sales man
Auto Q-Setter
Cutting tools are calibrated quickly and accurately with the addition of a q-setter. Each tool tip is touched off manually using a sensor that inputs the position automatically. Typically tools can be calibrated easily within 30 seconds. Easy set-up of work piece coordinates Work piece Coordinates are easily setup by simply taking an initial light cut. The depth is entered into the control automatically as a parameter, thus providing the coordinates. Often this can be accomplished in 30 seconds or less Linear Scale Linear scales increase positioning accuracy and reduce distortion caused by thermal growth, thus ensuring a more accurate finished part
er eed F Bar
or vey n o ts C Par
Parts Catcher An optional parts catcher collects finished parts without the need to open the door, adding productivity, especially when a bar feeder is attached
Steady Rest For long parts, such as shafts, the optional steady-rest (L250Y only) increases rigidity and minimizes vibration.
Chip Conveyor
Chip Roughly cut chips Synthetic chips Hinge Belt Material SS41, 45C, Steel casting Type Show highly efficiency when treating lots of chips synthetic chip treatment, collective chips Scraper Type Material SS41, 45C, Steel casting Chip Chips shortly cut and out Facilitate to treat chip shortly cut and out, facilitate to forward chips with 90 degree
Material AL, casting, non-metal Chip Chips in low density and fine powder Drum Filter Have advantage in precision when processing aluminum because chips are not introduced Type to coolant nozzle
10 11
L150(S)Y
L200(S)Y X Y SY SY SY
L250(S)Y X Y SY SY SY
Call Light & Buzzer 3 Color : B Electric Cabinet Light Remote MPG X Spindle Load Meter LED Type LED Type Spindle RPM Meter Work Counter Digital Total Counter Digital Tool Counter Digital 6ea Multi Tool Counter 9ea Electric Circuit Breaker AVR (Auto Voltage Regulator) 25kVA 30kVA Transformer & Cable 35kVA 40kVA Auto Power Off Measurement Q-Setter Automatic Q-Setter Work Close Confirmation Device TACO (Only for Special Chuck) SMC Work Setter X Axis Linear Scale Z Axis Coolant Level Sensor (Only for Chip Conveyor) Environment Air Conditioner Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Standard Auto Door High Speed Auto Shutter (Only for Automatic System) Sub Operation Pannel Bar Feeder Interface Bar Feeder (FEDEK) Extra M-Code 4ea Automation Interface 16Contact I/O Extension (IN & OUT) 32Contact Main SP. Parts Catcher Sub Axis SY Sub Spindle Work Pusher (Spring Type) SY Turret Work Pusher (For Automation) Parts Conveyor Hyd. Device Standard Hyd. Cylinder 50bar/15 Standard Hyd. Unit 50bar/30 Software Machine Guidance HWTM (Tool Monitoring System) DNC Software Dialogue Program ETC Tool Box Customized Color Need Munsel No. CAD & CAM
3 Color :
Specifications
unit : mm
Tooling System
L150/200SY
4 2 2 2
Straight Milling Head
2 1
Angular Milling Head
L150Y/SY
2 2
L200Y/SY
2 2
L200Y
Standard
L250SY
4 2 2 2
Straight Milling Head
2 1
Angular Milling Head
2 2
1
Sub Angular Milling Head
2 1
Standard
12 13
unit : mm(in)
L150Y/SY
Specifications
unit : mm(in)
L200Y/SY
(1.65)(2.1) (4.8)
(21.65)
(21.65)
(0.16)
(6.4)
(3.86)
(3.07)
(1.36)
(0.75)
(0.75)
(1.06)
(6.7)
(2.81)
(5.04)
(13.1)
(0.69) (13.1)
(21.65)
(0.16)
(3.5)
(3.07)
(1.06)
(4.42)
(0.16)
(0.75)
(2.81)
(5.04)
(13.1)
(2.81)
(5.04)
(0.75)
(0.69)
(1.36)
(6.4)
(0.69) (13.1)
(0.39)
(1.65)
(7.19)
(19.5)
(0.9) (5.59)
(1.34)(2.64) (3.54)
(4.8)
(4.74)
(0.16)
(1.06)
(2.17) (1.36)
(0.89)
(0.75)
(3.07)
(3.11)
(6.48)
(1.24)
(21.65)
(21.65)
(16.56)
(0.69) (13.1)
(3.58)
(0.33) (3.44)
(0.16)
(2.32) (10.56)
14 15
unit : mm(in)
L250Y/SY
Specifications
unit : mm(in)
Interference
2 (8 04. .1 5 )
L150Y/SY
2 04 (8.1 .5 )
4 3
0 10 ) 9 (3.
4(
13
.5)
4.
4)
2 (9. 45 6)
40 2 .4) (9
135 (5.3)
2 (0. 0 8)
100 (3.9)
48 (1.9)
62
(2
8 (3. 9 5)
10 3 (4. .2 1)
44
(9.6
L200Y/SY
62
0 (2
4.4)
4 (1. 0 6) 85 160 (6.3) (3.3)
402 (15.8)
2 (9 46 .7)
41 2 ) (9.5
(6.1)
.1)
(12.2)
L250Y/SY
2 (0. 0 8)
6 27 ) 9 (10.
80
(2
6.
8)
10
(12
.2)
50 2 ) (9.8
10 3 (4. .2 1)
40 .6) (1
293 ) (11.5
(7.5)
6 27 ) 0.9 (1
16 17
unit : mm(in)
External Dimensions
310 (12.2)
1707 (67.2)
50 0
3045 (119.9) 4304 (169.4) 638 (25.1) 479 (18.9) 1110 (43.7) L200Y/SY 708 (27.9) 750 (29.5) 1185 (46.7) L150Y/SY 717 (28.2) Right Side Chip Conveyor 33 (1.3)
SPINDLE CENTER
380 (15)
1200 (47.2)
49 (1.9)
1117 (44)
905 (35.6)
L150Y/SY L200Y/SY
(SPINDLE)
External Dimensions
500 (19.7)
1945 (76.6)
R5
00
L250Y/SY
2216 (87.2)
478 (18.8)
1058 (41.7)
1200 (47.2)
1127 (44.4)
3461 (136.3)
1278 (50.3)
487 (19.2)
1423 (56)
2216 (87.2)
280 (11)
unit : mm(in)
Specifications
Specifications
ITEM
Swing Over the Bed Swing Over the Carriage Max. Turning Dia. Max. Turning Length Bar Capacity Chuck Size Spindle Bore Main Sub Main Sub Main Sub Main Sub Main Sub Main Sub Main Sub Main Sub
deg mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) r/min r/min kW(HP) kW(HP) N.m N.m
L150Y
L150SY
550 (21.7) 350 (13.8) 240 (9.4) 530 (20.9)
L200Y
L200SY
- - - - - - - -
CAPACITY
45 (1.8) 33 (1.3) 135 (5.3) 43 (1.7) 6,000 3.7/2.2 (5/3) 23.5/13.8 BELT BELT FLAT 115 (4.5) 360(0.001) 165 (6.5) 53 (2.1) 6,000 11/7.5 (15/10) 70/47.7
65 (2.6) 33 (1.3) 135 (5.3) 43 (1.7) 6,000 3.7/2.2 (5/3) 23.5/13.8 BELT FLAT 115 (4.5) 210 (8.3) 78 (3.1) 4,000 15/11 (20/15) 286.6/210.2
- - - - - - - A2-6 -
Spindle
Motor (Max/Cont.)
A2-5
220/80 {40} (8.7/3.1) 550 (21.7) 550/750 (21.7/29.5) 36/10 36 36/30 LM GUIDE 12 2525 (11) 40 (1.6) 36 36/30 550 (21.7) 550/750 (21.7/29.5)
Feed
turret
OD ID
mm(in) mm(in) sec/step kW(HP) r/min N.m mm(in) mm(in) mm(in) mm(in) (gel) (gel) kVA Sq V/Hz mm(in) mm(in) kg(lb) -
2020 (0.80.8) 32 (1.3) 0.3 2.7/1.2 (3.6/1.6) 4,000 45.1/11.8 20 (0.8) ER32 MT4 56 (2.2) 720 (28.3)
Perpendicular Type
live tool
VDI 40 -
Quill Dia. Quill Travel Travel Coolant Tank Lubricating Tank Electric Power Supply Thickness of Power Cable Voltage Floor Space (LW) Height Weight Controller
20
22
26
3,0451.707 (119.967.2) 4,400 (9,700) FANUC 32i-A 4,500 (9,921) FANUC 32i-A 4,600 (10,141) FANUC 31i-A [ ] : Option
FANUC 31i-A
18 19
Specifications
ITEM
Swing Over the Bed Swing Over the Carriage Max. Turning Dia. Max. Turning Length Bar Capacity Chuck Size Spindle Bore Main Sub Main Sub Main Sub Main Sub Main Sub Main Sub Main Sub Main Sub
deg mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) mm(in) r/min r/min kW(HP) kW(HP) N.m N.m
L250Y
mm(in) mm(in) m/min m/min EA
L250SY
620 (24.4) 490 (19.3) 310 (12.2) 620 (24.4) 76 (3) 45 (1.8) 254 (10) 165 (6.5) 53 (2.1) 6,000 7.5/5.5 (10/7.4) 59.6/43.7 BELT A2-5 95 (3.7) 3,500 22/18.5 (30/25) 238.2/200.3 BELT A2-8 360(0.001) 230/110 {55} (9.1/4.3) 675/700 (26.6/27.6) 24/20 20/10 BOX GUIDE 12 2525 (11) 40 (1.6) 0.33 Perpendicular Type 5.5 (7.4) 4,000 100/30 20 (0.8) ER32 VDI 40 -
CAPACITY
- -
- - - - -
Spindle
Motor (Max/Cont.)
675 (26.6) 24
Feed
turret
OD ID
mm(in) mm(in) sec/step kW(HP) r/min N.m mm(in) mm(in) mm(in) mm(in) (gel) (gel) kVA Sq V/Hz mm(in) mm(in) kg(lb) -
live tool
MT5 100 (3.9) 120 (4.7) 750 (29.5) 220 (58.1) 1.8 (0.5)
Quill Dia. Quill Travel Travel Coolant Tank Lubricating Tank Electric Power Supply Thickness of Power Cable Voltage Floor Space (LW) Height Weight Controller
37
FANUC 32i-A
Controller
FANUC 31i-A
Axis control / Display unit
Controlled path 1-path Max. 6 axes are available X, Z axes Controlled axes X, Z, C axes (M type machine) X, Z, B, C, A axes (MS type machine) X, Z, Y, B, C, A axes (SY type machine) Simultaneous controllable axes Least input increment Least command increment High speed HRV control Inch / Metric conversion Interlock Machine lock Emergency stop Stored stroke check 1 Stored stroke check 2 Stored stroke check 3 Follow-up Servo-off Backlash compensation Position switch Unexpected disturbance torque detection (HRM) control LCD / MDI 10.4Color LCD Back-spin torque limiter (BST) +/- 0~9999 pulses (Rapid traverse & cutting feed) Over-travel G20 / G21 Each axis / All axes All axes 2axes / Linear & circular (Max. 4axes) X, Z, Y, B axes : 0.001 mm (0.0001) C, A axes : 0.001 deg X, Z, Y, B axes : 0.001 mm (0.0001) C, A axes : 0.001 deg
Operation
Automatic operation (memory) MDI operation Search function Program restart Wrong operation prevention Buffer register Program check function Single block Dry run., program check Sequence, Program
Feed functions
Manual jog feed Manual handle feedrate Feed command Feedrate override Jog override Rapid traverse override Override cancel Feed per minute, feed per rotation
Options
Fast ethernet Optional block skip 3rd and 4th reference point return G code system Part program storage length 100 Mbps 256 Kbyte Max. 500 programs Tool offset pairs Polygon turning Helical interpolation Dynamic graphic display Protection of data at 8 levels Copy/move/change of NC program Manual guide i Tool Monitoring function Conversational programming HWTM (Built-in Fanuc type) B/C 512 Kbyte / 1024 Kbyte 99 / 200 / 400 pairs 100 Mbps (Option board is required) 9 EA
Figures in inch are converted from metric values. Design and specifications subject to change without notice.
20 21
FANUC 32i-A
Axis control / Display unit
Max. 4 axes are available X, Z axes Controlled axes X, Z, C axes (M type machine) X, Z, Y, C axes (Y type machine) X, Z, B, C axes (MS type machine) Simultaneous controllable axes Least input increment Least command increment High speed HRV control Inch / Metric conversion Interlock Machine lock Emergency stop Stored stroke check 1 Stored stroke check 2 Stored stroke check 3 Follow-up Servo-off Backlash compensation Position switch Unexpected disturbance torque detection (HRM) control LCD / MDI 10.4 Color LCD Back-spin torque limiter (BST) +/- 0~9999 pulses (Rapid traverse & cutting feed) Over-travel G20 / G21 Each axis / All axes All axes 2axes / Linear and circular (Max. 4axes) X, Z, Y, B axes : 0.001 mm (0.0001) C axis : 0.001 deg X, Z, Y, B axes : 0.001 mm (0.0001) C axis : 0.001 deg
Operation
Automatic operation (memory) MDI operation Search function Program restart Wrong operation prevention Buffer register Program check function Single block Dry run., program check Sequence, program
Feed functions
Manual jog feed Manual handle feedrate Feed command Feedrate override Jog override Rapid traverse override Override cancel Feed per minute / rotation
Options
Fast ethernet Optional block skip 3rd & 4th reference point return G code system Part program storage length Polygon turning Helical interpolation Dynamic graphic display Protection of data at 8 levels Tool Monitoring function HWTM (Built-in Fanuc type) B/C 512 Kbyte 100 Mbps (Option board is required) 9 ea
Figures in inch are converted from metric values. Design and specifications subject to change without notice.
22 23
Opt.
Energy Saving
Auto Power Off
The machines power can be programmed to turn off automatically thus allowing lights out operation and intern reducing power consumption
Minimum quantity lubrication or near-dry machining has revolutionized how machining operations are cutting costs, improving tool life and being environmentally responsible. The goal of this system is to spray only the amount of lubricant required to prevent heat and chip build up at the cutting tool or work piece face. Real time power consumption can be monitored through the OP screen
ECO System
Oil Skimmer
An oil skimmer can increase coolant and tool life by removing tramp oil contaminants.
Opt.
Mist Collector
Fine particles (1~10 ) generated during machining can contaminate the working area and surrounding environment. The mist collector catches and removes these particles to reduce the level of hazards in the air and reduce the accumulation of surface contaminates in your facility.
Opt.
By applying lubricant only when the machines axis are moving lubrication consumption is reduced by 30% compared to standard systems.