A distributed control system (DCS) refers to a control system usually of a manuf acturing system[clarification needed], process or any kind

of dynamic system, in which the controller elements are not central in location (like the brain) but are distributed throughout the system with each component sub-system controlled by one or more controllers. DCS (Distributed Control System) is a computerized control system used to contro l the production line in the industry The entire system of controllers is connected by networks for communication and monitoring. DCS is a very broad term used in a variety of industries, to monitor and control distributed equipment.

Distributed control systems (DCSs) are dedicated systems used to control manufac turing processes that are continuous or batch-oriented, such as oil refining, pe trochemicals, central station power generation, fertilizers, pharmaceuticals, fo od and beverage manufacturing, cement production, steelmaking, and papermaking. DCSs are connected to sensors and actuators and use setpoint control to control the flow of material through the plant. The most common example is a setpoint co ntrol loop consisting of a pressure sensor, controller, and control valve. Press ure or flow measurements are transmitted to the controller, usually through the aid of a signal conditioning input/output (I/O) device. When the measured variab le reaches a certain point, the controller instructs a valve or actuation device to open or close until the fluidic flow process reaches the desired setpoint. L arge oil refineries have many thousands of I/O points and employ very large DCSs . Processes are not limited to fluidic flow through pipes, however, and can also include things like paper machines and their associated quality controls (see q uality control system QCS), variable speed drives and motor control centers, cem ent kilns, mining operations, ore processing facilities, and many others. A typical DCS consists of functionally and/or geographically distributed digital controllers capable of executing from 1 to 256 or more regulatory control loops in one control box. The input/output devices (I/O) can be integral with the con troller or located remotely via a field network. Today s controllers have extensiv e computational capabilities and, in addition to proportional, integral, and der ivative (PID) control, can generally perform logic and sequential control. Moder n DCSs also support neural networks and fuzzy application. DCS systems are usually designed with redundant processors to enhance the reliab ility of the control system. Most systems come with canned displays and configur ation software which enables the end user to set up the control system without a lot of low level programming. This allows the user to better focus on the appli cation rather than the equipment, although a lot of system knowledge and skill i s still required to support the hardware and software as well as the application s. Many plants have dedicated groups that focus on this task. These groups are i n many cases augumented by vendor support personnel and/or maintenance support c ontracts. DCSs may employ one or more workstations and can be configured at the workstatio n or by an off-line personal computer. Local communication is handled by a contr ol network with transmission over twisted pair, coaxial, or fiber optic cable. A server and/or applications processor may be included in the system for extra co mputational, data collection, and reporting capability. [edit]History

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