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DEPARTMENT OF MECHANICAL ENGINEERING

SUBJECT: ME 2252- MANUFACTURING TECHNOLOGY - II YEAR / DEPT: II / MECH

UNIT III OTHER MACHINE TOOLS 1. (i) State the advantages of Ward Leonard Drive.(6) (ii) Explain with a neat sketch fast and loose pulleys quick return mechanism of a planer table. (10) 1. Define planer. 2. Give short notes on Ward Leonard Drive. 3. List the advantages of Ward Leonard Drive. 4. What is the other name of Ward Leonard Drive? 5. Sketch the planer table drive. 6. Give short notes on D.C reversible motor. 7. How the variation in the speed of the D.C motor can be effected? 8. What are the two different types of reduction gears are provided in the direct reversible drive? 9. What is the use of spiral bevel gear? 10. What is the use of main driving motor? 11. Sketch the quick return mechanism of a planer by a reversible motor. 12. What are the methods used to drive the table rack? 13. What are the important mechanisms of planer? 14. What are the different mechanisms used to drive the planer table? 15. Give short notes on open and cross belt drive. 16. What are the types of pulleys? 17. Sketch the quick return mechanism of a planer by open and cross belt. 18. Give short notes on counter shaft. 19. Give short notes on fast pulleys. 20. Give short notes on loose pulleys. 21. Give short notes on pinion. 22. Give short notes on trip dogs. 23. What is the use of cross belt? 24. What is the use of open belt? 25. Give short notes on belt drive. 2. (i)State the methods of holding milling cutters (4) (ii) Explain simple indexing, compound indexing and differential indexing with suitable example. (12) 1. List the devices used to hold the milling cutters?

2. What are the types of arbor? 3. Give short notes on standard arbor. 4. What is the use of spacing collars? 5. Sketch the standard arbor. 6. Give short notes on stub arbor. 7. What is the use of draw bolt? 8. Sketch the stub arbor. 9. Give short notes on spring collet. 10. Sketch the spring collet. 11. Give short notes on adapter. 12. Sketch the adapter. 13. What are types indexing methods? 14. Give short notes on simple indexing. 15. What is the use of simple indexing method? 16. Give short notes on index crank movement. 17. Give short notes on complex indexing. 18. What is the principle of compound indexing method? 19. Write the procedure for compound indexing. 20. What is differential indexing? 21. Write the stages involved in differential indexing. 22. Sketch the differential indexing. 23. Write the rules for differential indexing. 24. Find the crank movement for dividing the periphery of the work piece into 10 divisions. 25. Find out the indexing movement of milling 119 teeth spur gear on a gear blank. 3. With a schematic sketch explain the parts and working of a planer. Explain the features and list their advantages over a shaper.(10+3+3) 1. List the various parts of planer (double housing planer). 2. What are the uses of planer? 3. Write the working principle of planer. 4. Sketch the working principle of planer. 5. Give short notes on bed of a planer. 6. Give short notes on plater. 7. Sketch the standard double housing planer. 8. What is the use of T slots? 9. Give short notes on hydraulic bumpers. 10. Give short notes on housings.

11. Give short notes on cross rail. 12. Give short notes on tool head. 13. List the main parts of tool heads. 14. Give short notes on saddle. 15. Give short notes on swivel base. 16. Give short notes on apron. 17. Give short notes on clapper box. 18. Give short notes on clapper block. 19. Sketch the tool head of the planer. 20. Give short notes on controls. 21. What is the use of cross ribs? 22. What are the advantages of planer over shaper? 23. How the cross feed and vertical feed are given in the planer? 24. What is the function of clapper block in a planer? 25. What is the use of Apron? 4. (i) Sketch a milling cutter and explain angles. (8) (ii) With suitable sketches, explain reaming and tapping. (8) 1. Define milling cutter. 2. What are the types of milling cutter? 3. What is the use of milling cutter? 4. Define reaming. 5. What is a reamer? 6. Sketch the reamer. 7. What are the uses of reamer? 8. List the parts of reamer. 9. What are the types of reamer? 10. Sketch the reamer straight flutes. 11. Define tap. 12. What are the uses of tap? 13. Sketch the tapping tool. 14. What are the classifications of tool? 15. Give short notes on hand tap. 16. Sketch the angle milling cutter. 17. Define clearance angle. 18. Give short notes on primary clearance angle. 19. Give short notes on secondary clearance angle. 20. Define relief angle. 21. Define rake angle.

22. Define zero helix angle. 23. Define axial rake angle. 24. Define lip angle. 25. Define zero rake angle. 5. (i) What are the classifications of shaper (6) (ii) Explain the principal parts of shaper with neat sketch.(10) 1. Define shaper. 2. List the classifications of shapers. 3. Give short notes on horizontal shaper. 4. Give short notes on vertical shaper. 5. Give short notes on standard shaper or plain. 6. Give short notes on universal shaper. 7. Give short notes on hydraulic shaper. 8. Give short notes on push cut type shaper. 9. Give short notes on draw cut type shaper. 10. List the principle parts of a shaper. 11. Sketch the standard shaper. 12. Give short notes on base. 13. Write about column. 14. Give short notes on cross rail. 15. Give short notes on ram. 16. Give short notes on table. 17. Give short notes on tool head. 18. Sketch the tool head of a shaper. 19. Define one pass of the cutting tool. 20. In which stroke, the speed of the ram is faster? 21. Define cutting ratio of a shaper. 22. How the feed and depth of cut is given to the shaper? 23. State the various types of flat surface produced on a shaper. 24. Why the apron is fitted away from the machined surface during machining? 25. What are the other types of shaper? 6. (i) Sketch a twist drill. Write down its main parts and their functions. (8) (ii) Write short notes boring and reaming operation. (8) 1. Give short notes on twist drill. 2. What are the applications of twist drill? 3. What are the types of twist drill? 4. List the parts of twist drill. 5. Give short notes on twist drill point

6. Write few lines on twist drill body. 7. Give short notes on twist drill neck. 8. Give short notes on twist drill shank. 9. Sketch the twist drill. 10. What is Lip relief angle? 11. What is point angle? 12. What is helix angle? 13. Give short notes on dead center. 14. Give short notes on flutes. 15. Define boring. 16. What are the applications of boring? 17. Give short notes on boring bar. 18. Give short notes on boring tool. 19. What is the main difference between boring bar and boring tool? 20. Sketch the boring operation. 21. Define reaming. 22. Sketch the reaming process. 23. What is mean by reamer? 24. What is the use of reamer? 25. What are the applications of reaming? 7. What is mean by quick return motion? With a neat sketch explain the quick return mechanism of a shaper. (16) 1. Give short notes on shaper mechanism. 2. What is mean by quick return motion? 3. Define shaper. 4. What are the types of quick return mechanism? 5. Give short notes on crank and slotted link mechanism. 6. Sketch crank and slotted link mechanism. 7. Give short notes on slotted link. 8. Give short notes on bull gear. 9. Give short notes on rocker arm. 10. How do you determine the ratio between cutting time and return time? 11. Write the disadvantage of crank and slotted link mechanism. 12. Give short notes on screwed shaft. 13. Sketch the bull gear sliding block mounting arrangement. 14. Sketch the principle of quick return motion. 15. Sketch the stroke length adjustment. 16. What are the reasons for making the stroke length greater than work length?

17. Give short notes on Whitworth quick return mechanism. 18. Sketch the Whitworth quick return mechanism. 19. Give short notes on hydraulic mechanism. 20. List the parts of hydraulic shaper machine. 21. Sketch hydraulic mechanism. 22. What are the advantages of hydraulic drive? 23. Give short notes on forward stroke. 24. Give short notes on return stroke. 25. Give short notes on reversing dogs. 8. With a suitable sketch, write short notes on any eight types of milling operations.(16) 1. Define milling. 2. Define milling cutter. 3. What are the applications of milling process? 4. List the different operations performed in milling machine. 5. What is plain milling? 6. What is the other name of plain milling? 7. Sketch the plain milling operation. 8. Define face milling. 9. Sketch face milling operation. 10. Give short notes on face milling cutter. 11. What is side milling? 12. Give short notes on side milling cutter. 13. Sketch the side milling operation. 14. Define straddle milling. 15. What is the use of straddle milling? 16. Sketch the straddle milling. 17. Define angular milling. 18. Sketch the angular milling. 19. Define gang milling. 20. Sketch the gang milling operation. 21. Define form milling. 22. Give short notes on form cutter. 23. Sketch the form milling. 24. Define profile milling. 25. Sketch the profile milling. 9. (i)Explain various Drill holding devices.(6)

(ii) Discuss about index milling, screw thread milling and end milling operation. (10) 1. List the various methods used for holding the drill. 2. Give short notes on drift. 3. Give short notes on drill sleeve. 4. Sketch the drill sleeve. 5. Give short notes on drill socket. 6. Sketch the drill socket. 7. Give short notes on drill chuck. 8. Give short notes on quick change chuck. 9. Sketch the quick change chuck. 10. Sketch the quick change chuck sleeve. 11. Give short notes on three jaw self centering chuck. 12. Sketch the self centering drill chuck. 13. Give short notes on tapping attachment. 14. Sketch the tapping attachment. 15. Give short notes on floating holder. 16. Give short notes on drill jigs. 17. Give short notes on end milling. 18. Give short notes on end mill cutter. 19. Sketch the end milling operation. 20. Give short notes on thread milling. 21. Sketch the thread milling operation. 22. Define indexing. 23. Give short notes on direct indexing. 24. Give short notes on differential indexing. 25. Give short notes on angular indexing. 10. (i) Discuss the various types of broaches. (6) (ii) Explain different types of drilling machines with their specific features. (10) 1. Define broaching. 2. Define broach. 3. What are the types of broach? 4. What is mean by internal broaching? 5. What is mean by external broaching? 6. Give short notes on push broach. 7. Sketch push broach. 8. Give short notes on pull broach.

9. Give short notes on solid broach. 10. Give short notes on progressive cut broach. 11. Sketch the progressive cut broach. 12. Give short notes on rotor cut broaches. 13. Give short notes on burnishing broaches. 14. Give short notes on drilling machine. 15. What are the types of drilling machines? 16. Give short notes on upright drilling machine. 17. Differentiate upright and sensitive drilling machine. 18. Sketch upright drilling machine. 19. Give short notes on pillar drilling machine. 20. Give short notes on box column section upright drilling machine. 21. Define radial drilling machine. 22. List the parts of radial drilling machine. 23. Sketch the radial drilling machine. 24. Give short notes on plain radial machine. 25. Give short notes on semi universal machine.

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