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(This is an informative purpose only. Do not attempt to operate the SEM without superuser permission or having a sertification)
I) INTRODUCTION II) PRE-USE CHECKS III) KEYBOARD AND ON-SCREEN MENUS
Introduction Computer Keyboard Basic Screen Electron Operating System (EOS) Menu EOS screens EOS-1 (OPTICS) EOS-2 (MODE) EOS-3 (IMAGE) MEMO Menu
I) Introduction
The JEOL 6400 scanning electron microscope (SEM) is a high-resolution SEM. It can provide beam voltages ranging from 0.2kV to 40 kV and beam currents from 10 picoamps to 10microamps. It offers high performance and low noise at low accelerator voltages. Resolution of 10 nm is attainable, and available magnifications range from 10 X to 300,000 X. The cathode is a tungsten hair pin filament. The SEM is equipped with a two-inch airlock and a probe current detector (PCD) or Faraday cup for beam current measurements. The sample stage is computer-driven.
Computer Keyboard
The most useful keys are escape (ESC) mentioned above, BREAK, the return key, and some of the pre-defined function (PF) keys. Also useful are insert (INS), and the plus (+) and minus (-) keys. Uses of these keys will be described below.
6400 keyboard
6400 knobset
Basic Screen
The basic screen is always displayed on the LH CRT; it is also displayed on the RH CRT when the menus are hidden. This screen consists of two information lines customarily located at the bottom of the screen. When a given CRT is active (i.e. the cursor is in it) and is displaying the basic screen, its information lines can be alternately shown or hidden by pressing the BREAK key. The information displayed in the lines includes a micron bar and size, a title, the accelerating voltage, the magnification and the working distance. The pre-defined function key PF1 brings up the basic screen on the RH CRT regardless of which screen is active.
EOS screens
The following is a brief description of the contents of the three EOS screens. Ranges are shown for numeric items when appropriate. Standard settings of the other items are indicated by asterisks. When control over an item is not needed for basic use, only the standard setting of that function is listed. Settings not needed for basic use are not listed, and should not be used without consulting staff. Settings which should not be changed without permission are indicated in the following list:
EOS-1 (OPTICS)
ACC VOLTAGE: accelerator voltage, 0 to 40 kV BIAS: bias resistor setting; default for given ACC setting shown in parentheses is recommended, 0 to 6 TILT/SHIFT: gun tilt and shift, X and Y for each: -128 to 127 CL: condenser lens; controls beam current, COARSE: 0 to 16; FINE: 0 to 255 OL: objective lens, controls focus, COARSE: 0 to 255; FINE: 0 to 1023 WD: indicates distance from plane of OL to focused point, 3 to 53 mm. STIGMA: astigmatism adjust, X and Y: -512 to 511. This should be below 100 when the image is fine-tuned. Higher readings indicate misalignment of the beam or need of column cleaning. Good patterns will not be obtainable. MAG: magnification, 10X to 300,000X INST MAG: switches to a pre-defined magnification, *OFF* SEI: CONT 0 - 255 adjusts contrast of SEI image. Bright 0 - 255 adjusts brightness of SEI image PCD: probe current detector, on this SEM, can only be operated via PCD button in one of the auxiliary panels LENS CLEAR: removes hysteresis in objective and/or condenser lenses, ALL, OL, CL OPT APERT: optimum aperture for present settings; not operated via keyboard: 2 to 4 (only a recommendation, choice is up to operator)
EOS-2 (MODE)
EOS MODE: chooses operating mode of SEM; use only SEM or SEM1: *SEM*, SEM1 SCAN MODE: chooses scan mode; PIC and LSP most useful: *PIC* (picture), RD2, RD4 (reduced scan), LSP (line scan) SPEED: selects scan rate; TV and SR are fast, others are slow: *TV*, SR, 2, 10, 20, 40 , 80, 80, 320, 640 POSITION: adjusts position of reduced and line scans, X, Y: -128 to 127, zero these before alignment or writing. SEM1 mode will disable these drives. WIDTH: adjusts width of reduced scan, X, Y: 26 to 255 IMAGE SHIFT: induces static shifts in the sample image, X, Y: -128 to 127 DSPL MODE: chooses display mode; NOR, DMG and WFM most useful; YZM should normally be off DFC: dynamic focus mode, *OFF* PHOTO SPEED: selects photo speed, 40, *80*, 80, 320, 640
EOS-3 (IMAGE)
DETECTOR: actives/deactivates secondary electron detector; USE ONLY SEI: OFF, *SEI* COLLECTOR: controls application of voltage to collector of secondary electron detector, *ON* PMT LINK: links photomultiplier tube to setting, *ON* IMS CH1: chooses image source for channel one; USE ONLY SEI: *SEI* INPUT: DIG, *ANA* POLARITY: *NOR* GAIN: *128* BRIGHT: *128* IMS CH2: see IMS CH1 MIX: when on allows mixing of CH1 and CH2 signals; when off CH1 only is displayed, *OFF*
MEMO Menu
The MEMO menu is called up by pressing the PF5 key. This menu lists ten sets of predefined operating conditions; the chosen settings for various SEM parameters are listed in the lower half of the screen. To load the selected set of operating conditions, select the title of the set in the upper half of the screen using the arrow keys. Then press "L" for load. The listed set of conditions will immediately be loaded into the SEM. NOTE: loading a set of operating conditions will result in immediate application of an accelerating voltage! DO NOT load a set unless you are ready for the listed conditions to come into effect immediately. See Section 4: System Operation below. Do not change the contents of any of the pre-defined states; they are provided for the convenience of all users.
sample to the sample holder, the sample holder is mounted into the larger dovetail holder. This dovetail holder will slide or "dovetail" over the stage in the SEM chamber. For cleaved cross-sections, it is recommended that you mount the sample so that the cleaved edge is parallel to the longer side of the dovetail holder.
filament light has gone out, the SEM SHOULD NOT BE USED, AND YOU SHOULD LEAVE YOUR SAMPLE INSIDE. Contact Murat Gre to have your sample removed. 14) Never open the airlock door to the specimen chamber unless you have just pumped out the airlock. It will not preserve the vacuum and unless pumped immediately before opening, will cause the vacuum to crash, shutting down the SEM!
Method 1
1) Bring up the information bar in the basic screen (using ESC and BREAK), or display EOS-1 in the RH CRT. Increase contrast on screens so that display information is visible. Verify that the machine is in SEI mode (SEI button will be lit). If not, press the SEI button or select SEI under IMS CH1 in EOS-3. 2) Check that the probe current detector, which collects the beam current for measurement, is not in the beam path. The blue PCD button in the auxiliary panels should be out (unlit). 3) On the JEOL keyboard, set SCAN options to FAST and single line scan (LSP) by pressing the FAST and MODE buttons (buttons will illuminate). This may also be accomplished using EOS-2. The MODE button toggles between line, cursor and point options. Continuing to press MODE will eventually bring up the line scan. Use the BRIGHTNESS and CONTRAST knobs (SEI IMAGE) to adjust the signal so that the line is positioned just above the bottom of the screen. 4) Apply an accelerating voltage. You can set the accelerating voltage by turning the ACCEL VOLTAGE knob, by changing ACC VOLTAGE in EOS-1, or by or using the MEMO menu to load a pre-defined state. 20kV is a good setting to begin with. The voltage is displayed in the information lines of the basic screen, and also in EOS-1. Note that higher voltages will give increased resolution, but also may damage your sample. After setting the desired accelerating voltage push Accelerating Voltage ON button - the button will light up. 5) Check that the objective aperture you desire is in place. One of four apertures (1, 2, 3, or 4) can be chosen. Aperture 1 is the largest and 4 the smallest. Generally 1 will be used for low voltages or high probe currents whereas 4 will be used for high voltages or low probe currents. Aperture 3 is used for most work. When you have applied an accelerator voltage and chosen a condenser lens setting, the optimum aperture will be displayed under OPT APERT in EOS-1. If you know in advance what aperture you wish to use, you can select it before applying an accelerator voltage. 6) To change from aperture 4 to 3 for instance, gently pull the aperture selection knob on the SEM column straight out. When the number 3 is visible, rotate the control toward you; it will lock in place. To change from aperture 3 to 4, simply rotate the knob away from you and it will automatically move inward. 7) Rotate FILA (filament current) knob clockwise slowly while watching both the screen. You should see the signal on the screen move upward, decrease sharply and then increase again before leveling off. This point is saturation for the tungsten filament, stop increasing the FILA knob now. NEVER INCREASE THE FILA KNOB BEYOND THIS POINT; DOING SO WILL DRASTICALLY SHORTEN THE LIFE OF THE FILAMENT. If the line scan is flat and shows no response to filament current, there are three likely culprits. The secondary electron detector may be off; the Probe Current Detector may be intercepting the beam (PCD in); or the gun tilt and shift
settings may be far off (see Section 4.4 below). You should also check the SEI brightness and contrast. The Emission Current Meter should read about 230 A 15kV with standard bias selected. If not, report this in Faults.
illuminated); this disables the fine focus, and allows for coarse focusing of the sample. (The fine and coarse focus are used to adjust the objective focus.) Adjust focus knob until you can see the sample holder. You can toggle between coarse and fine focus by pressing the FINE focus button. You may have to use the joystick to move the stage and sample holder directly under the beam. 5) Move your sample using the joystick to the area of interest. Optimize focus by watching the LH CRT while adjusting the fine focus. Alternatively, you can use the single line scan mode (press the MODE button) to optimize focus. At low magnifications and coarse focus, adjust the focus knob until the signal exhibits the sharpest peaks possible. At low beam current (high condenser lens settings) it may be easier to use the RH CRT to adjust the focus. This screen shows an averaged image and is quite useful when dealing with a noisy image. 6) You must make final alignment of the beam with the objective apertures. Make certain the SEM is in SEM1 mode; do so by selecting SEM1 under EOS MODE in EOS-2. SEM1 disables the image shift capability of the JEOL 6400. If you remain in SEM mode, any image shift present will interfere with the aperture alignment. In SEM mode, you may set shifts to zero, read on EOS page. 7) Find a small speck of bright material on your sample and focus on it. Make this adjustment at a magnification of 5000X or higher. Press the WOBBLE button and look at the LH CRT (not the RH CRT). The WOBBLE button automatically over- and under- focuses the SEM. Misalignment of the beam with the objective aperture will cause the image to shift from side to side (X) or up and down (Y). Adjust the X and Y aperture center- ing knobs to minimize motion of the image. The X and Y knobs are on the aperture selection control on the SEM column. The Y adjust is on the end of the con- trol, while the X adjust is comes out of its side. When you have finished, return the JEOL 6400 to full SEM mode (select SEM under SEM MODE). 8) Adjust the X and Y stigmator knobs until you get the most "real" looking image (equivalent to changing STIGMA settings in EOS-1). These knobs control the beam shape, changing it from an oval to a round shape (best image is with a round beam). You will get better results if you make this adjustment at a higher magnification (an increase of 10,000 if possible) than you plan to use for viewing or picture taking. You should make these adjustments while looking at a very small feature (about 100 nm in lateral dimensions). To adjust the position of a feature in the screen while at high magnification, it is useful to use the electrostatic image shift described above. The image position can changed with the X and Y IMAGE SHIFT knobs. To activate the image shift feature, press the POSITION button so that it is dimmed. 9) At high magnifications, adjusting the focus and stigmators may not be sufficient to bring the sample into good focus. In this case, you will need to adjust the PROBE CURRENT; this changes the beam's diameter. You will get greater resolution with a narrower beam. To narrow the beam, rotate the PROBE CURRENT knob clockwise. You should now see more detail, but you will also have more noise visible on the screen (if you take a photo, this noise should not appear on the photo). You will have to compromise between the amount of noise and the detail required. Higher accelerating voltages also give higher resolution but less surface contrast due to the greater penetration of the electron beam. Another compromise is required here. Note: If the image becomes "fuzzy" after viewing it for long periods of time, the area may be charging with electrons that are not drained away to ground. When this happens, you should move to another location for a few minutes. When you return to the area of interest if it is still not in focus, then the area has been irreversibly contaminated.
Taking a Picture
1) There are 2 screens from which you can view the image and take a picture. The left screen shows a "real-time" image while the right is an FIS (frame integrated storage) image. You can use the FREZ button on the JEOL keyboard (DISPLAY field) to
freeze the image on the right screen for taking more than one photo. 2) Press the SLOW button on the FUNCTION keyboard (SCAN field). 3) Optimize the signal contrast and brightness by pressing the WFM button on the JEOL keyboard (DISPLAY field). 5 straight, horizontal lines will appear on the left screen. Use the BRIGHTNESS and CONTRAST control knobs to adjust the scan signal so that it falls within this field during the entire scan. The height of the signal is controlled by the CONTRAST knob, while the overall position of the signal is controlled by the BRIGHTNESS knob. The highest peak of the scan signal should just hit the top line of the grid, while the lowest point should be positioned at the bottom line. Alternatively, you can try using the ACB (automatic contrast and brightness) feature to optimize the signal for picture taking, but the success of this method depends on the sample. 4) Press the WFM button again (light will go out) and the image will return to the left screen. 5) Connect the BNC cable to the Computer. Open the Image capture program and take the picture.
you 1/4 of a turn. The vacuum gauge on top of the SEM will briefly rise to the 10-2 torr range when the door is opened. Slide the door open by pulling the knob to the right. The light in the SEM chamber should come on when you open this door. If the light is not on, then the secondary electron detector is on; turn it off by selecting OFF under detector in EOS-3. 5) Carefully push the sample rod into the chamber and thread the rod into the dovetail holder on stage. Make sure that the rod is completely screwed into the holder before retracting or your sample may fall off into the chamber. 6) Gently retract the rod until the screw is secured in the clip attached to the glass viewport (you will hear a click when this happens). 7) Rotate the airlock door knob 1/4 turn toward you to unlock the door. Slide the airlock door closed and turn the knob 1/4 turn away from you until the flat area on the knob is parallel to the floor. 8) Holding the rod near the glass viewport, press the white airlock button and wait for the light to go on. Make sure that you hold the rod during the venting of the airlock. 9) Remove loading rod, unscrew the sample holder and place the rod in its holder. 10) Sign out in logbook.
Backscatter imaging
Set the BE preamplifier to SL for low to medium beam currents. On the BE IMAGE panel, set CONTRAST-COARSE to 4, CONTRAST-FINE fully CW AND BRIGHTNESS-COARSE fully CW. Select SLOW1 with the SPEED-SLOW button (or SCAN SPEED 2 in EOS-2 MODE). Set the MAGNIFICATION to a low value and press IMAGE SELECTOR-COMPO button for compositional images. Adjust the BE IMAGE, BRIGHTNESS-FINE-COMPO knob until an image appears on the CRT. Increase the probe current (using PROBE CURRENT knob) if the image is still too dark. Use the procedures previously described for SEI imaging to focus and stigmate the image. The waveform monitor (WFM) may be used to produce a useful Polaroid micrograph. Adjust BE IMAGE, BRIGHTNESS-FINE or COARSE to obtain optimum image conditions. NOTES. Higher beam currents are required at low voltages to produce usable images. Cancel COMPO by pressing IMAGE SELECTOR, SEI button.