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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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E-C61

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located in the top right corner of every machine view page.

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RENR4324-03
January 2012

950G Series II and 962G Series II


Wheel Loader
IT62G Series II Integrated Toolcarrier
Electrical System
950G:
BAA1-UP
AYL1-UP
AYS1-UP
AXX1-UP

962G:
BAB1-UP
BAC1-UP
BAD1-UP
AXY1-UP

IT62G:
AYA1-UP

Volume 1 of 2: Chassis
Volume 2 of 2: Cab
2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - CHASSIS
Schematic
Location
G-15, J-15

Machine
Location
2

Sensor - Lift Position

Schematic
Location
K-3

Alternator

H-13

Sensor - Oil Pressure

A-14

Arc Suppressor

E-15

Sensor - Output Speed (Leading)

F-9

18

Batteries

K-15

Sensor - Output Speed (Trailing)

F-9

18

Breaker - ADEM III Control

B-8

Sensor - Transmission Lube Oil Temperature

E-7

Breaker - Alternator

A-8

Sensor - Transmission Oil Temperature

G-9

18

Breaker - Hood Actuator

B-8

Sensor - Turbo Inlet Pressure

E-8

14
14

Component
Alarm - Backup

Component

Machine
Location
20

Breaker - Main

B-8

Sensor - Turbo Outlet Pressure

D-14

Breaker - Running Lamp

C-8

Solenoid - A/C Clutch

E-15

Breaker - Unswitched Bus

B-8

Solenoid - Aux. Lift Prop

I-2

19

Contol - Product Link

D-7

Solenoid - Aux. Lower Prop

J-2

19

Control - ADEM III

A-11

Solenoid - Axle Oil Cooler Clutch

I-12

16

Control - Hood Raise/Lower

B-7

Solenoid - Dump Prop

J-2

19

Diode - Quick Coupler Enable

K-6

45

Solenoid - Grapple

Diode - Quick Coupler Release

K-6

45

Solenoid - Injection Actuation Pressure

Heater - Air Inlet

E-14

23

Solenoid - Lift Prop

Motor - Front Washer

G-6

11

Motor - Fuel Priming Pump

D-12

Motor - Hood Actuator

A-15

Motor - Rear Washer

G-6

Motor - Secondary Steering

J-10

Motor - Starter

J-2

20

D-14

23

I-2

19

Solenoid - Lower Prop

I-2

19

Solenoid - On/Off Pilot

I-3

19

Solenoid - Rackback Prop

J-3

19

11

Solenoid - Ride Control On

I-2, I-3

19

Solenoid - Variable Speed Fan

A-14

15

G-12

10

Solenoids - Cylinder Head

C-15

22

Relay - Air Inlet Heater

E-14

22

Solenoids - Quick Coupler

J-6

19

Relay - Backup Alarm

J-15

12

Solenoids - Transmission Clutch

G-10

18

Relay - Main

A-8

Switch - A/C Pressure

E-15

Relay - Secondary Steering

K-10

Switch - Axle Oil Cooler Temperature

J-13

29

Relay - Secondary Steering Intermediate

K-10

Switch - Brake Oil Pressure

K-7

24

Relay - Start

A-9

Switch - Bucket Tilt Position

K-3

30

Sender - Coolant Temperature

B-14

Switch - Disconnect

B-15

25

Sender - Engine Oil Temperature

D-14

23

Switch - Fork Position

C-2

30

Sender - Fuel Level

K-7

13

Switch - Front Axle Oil Temperature

H-2

26

Sender - Intake Manifold Air Temperature

B-14

14

Switch - Fuel Priming Pump

D-12

Sender - Torque Converter Temperature

F-7

Switch - Ground Level Shutdown

A-14

27

E-14

14

Switch - Hood Actuator

A-14

27

Sensor - Atmospheric Pressure


Sensor - Bucket Tilt Position

K-3

21

Switch - Hydraulic Filter Bypass

G-6

24

Sensor - Cam Speed Timing

A-14

15

Switch - Hydraulic Oil Level

G-6

17

Sensor - Crank Speed Timing

A-14

16

Switch - Lift Position

K-3

28

Sensor - Fuel Pressure

B-14

Switch - Park Brake Pressure

K-7

24

Sensor - Hydraulic Temperature

G-6

17

Switch - Primary Steering Pressure

J-9

Sensor - Injection Actuation Pressure

D-14

23

Switch - Rear Axle Oil Temperature

I-12

29

Sensor - Input Speed

G-9

18

Switch - Secondary Steering Pressure

J-9

Sensor - Lift Cylinder Head End Pressure

H-2

19

Switch - Transmission Filter Bypass

H-5

24

Machine locations are repeated for components located close together.


A = Located inside of cab.
B = Located inside of right console.
C = Located inside of left console.
D = Located around relay panel.
E = Located around hydraulic oil tank.
F = Located around pilot manifold.
G =Located under platform.

COMPONENT LOCATION
Volume 2 of 2 - CAB
E-12

Machine
Location
C

Sensor - Left Hand Brake Pedal

G-1

Machine
Location
43

Arc Suppressor

D-12

Sensor - Throttle Position

F-1

43

Assembly - Handle Fnr Downshift

G-8

Solenoid - Auxillary

G-8

Breaker - HVAC

Component

Schematic
Location

Alarm - Action

Component

Schematic
Location

A-12

Solenoid - Float

F-8

Breaker - Seat

A-12

Solenoid - Lift Positioner

G-8

Compressor - Seat

H-9

37

Solenoid - Tilt Positioner

G-8

Control - Dimmer

D-12

Switch - A/C Selector

D-7

Control - EMS III

C-9

Switch - Auto / Manual Select

D-5

Control - Machine Security System

E-13

Switch - Beacon

H-2

Control - Payload Control System

B-9

38

Switch - Blower

D-7

Control - Transmission

J-10

39

Switch - Bucket / Fork Select

C-4

Converter - Voltage (10A)

E-12

Switch - Dimmer

G-1

Converter - Voltage (20A)

F-12

Switch - Ether Injection

F-3

Flasher - 24V

D-12

Switch - Down Shift

G-8

A-12

Switch - EMS Mode Select

C-7

Gauge - Quad

I-1

Switch - Forward Horn

G-3

Ground - Cab 1

Fuse Block

C-10

Switch - Forward Horn 2

F-8

Ground - Cab 2

B-10

Switch - Fourth Function Select

F-6

Ground - Cab 4

K-10

40

Switch - Front Intermittent Wiper/Washer

D-6

Ground - Dash

I-4

Switch - Grapple Enable

F-6

Ground - Engine End Frame

K-10

40

Switch - Hazard Lamp

I-2

Ground - Upper Cab

A-2

41

Switch - Implement Detent Override Limit

F-8

Indicator - Center Dash

J-1

Switch - Key Start

F-3

Indicator - Left Hand Panel

J-1

Switch - Kickout On/Off

C-4

Indicator - Right Hand Panel

I-1

Switch - Neutralizer Override

B-4

Keypad - Payload Control System

B-9

38

Switch - Quick Coupler

C-2

Lighter - Cigar

H-2

43

Switch - Rear Wiper/Washer

D-5

Motor - Blend Door Actuator

J-8

42

Switch - Ride Control

B-4

Motor - Blower

J-8

42

Switch - Running Lamp

J-2

Motor - Front Wiper

H-1

Switch - Secondary Steering Test

B-3

Motor - Rear Wiper

I-7

Switch - Start Aid

G-3

Outlet - 12V Accessory

E-3

43

Switch - Stop Lamp

G-1

43

Relay - Forward Cab Floodlamp

C-13

Switch - Temperature Select

D-6

Relay - Forward Horn

C-12

Switch - Transmission Gear Selector

G-2

Relay - Implement Start Interlock

C-12

Switch - Turn Signal

G-2

Relay - Rear Floodlamp

C-12

Switch - Variable Shift Control

D-4

I -1

J-8

42

Resistor - Blower Motor Speed

J-8

42

Tachometer/ Speedometer

Resistor 1

J-7

42

Thermostat

Resistor 2

J-7

42

Machine locations are repeated for components located close together.


A = Operator Compartment - Dash Console
B = Operator Compartment - Overhead Console
C = Operator Compartment - Relay / Fuse Panel
D = Operator Compartment - Implement Pod

CONNECTOR LOCATION
Volume 1 of 2 - CHASSIS
Connector Number
CONN 1 Aux. Start Receptacle
CONN 2
CONN 3
CONN 4
CONN 5 Timing / Calibration Probe
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35
CONN 36
CONN 37
CONN 38

Schematic
Location

Machine
Location

B-15
H-14
E-14
C-14
B-14
I-12
I-12
I-12
D-11
I-10
K-9
J-7
D-8
A-7, A-8
G-7
C-5
D-5
E-5
F-5
F-5
C-4, D-4,
G-4, J-5
G-3, K-4
C-3, G-3, K-4
B-2, F-3, I-4
B-2, E-3, H-4
B-2, H-4, E-3
C-1, D-2,
D-3, K-1, K-2
B-1, D-2,
D-3, K-2
B-1, D-2,
D-3, K-2
D-3, D-2, K-2
B-1, D-2,
D-3, J-2
B-1, D-2,
C-3, J-2
B-1, F-3, J-2
F-3, G-2
E-2, F-3, G-2
F-1
F-2
B-1, D-3

1
12
3
22
8
6
6
3
8
6
9
35
32
4
31
32
32
32
32
32
33
34
34
19
19
35
34
34
34
20
20
20

20
34
20
34
34
34
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

CONNECTOR LOCATION
Volume 2 of 2 - CAB
Connector Number
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 39
CONN 40
CONN 41
CONN 42
CONN 43
CONN 44
CONN 45
CONN 46
CONN 47
CONN 48
CONN 49
CONN 50
CONN 51
CONN 52

Service Mode Plug

Customer Data Connection

Service Tool Connector

Schematic
Location
F-14
H-14
I-14
I-14
J-14
F-12
E-12
D-12
F-9
G-9
B-8
B-7
J-7
E-3
F -3
G-3
E-2
F-1
G-1

Machine
Location
32
32
32
32
32
C
C
C
D
D
B
D
42
A
A
A
A
43
43

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or
near the component. See the Component Location Chart.

CID / MID / FMI


Volume 1 of 2 - CHASSIS
Component Identifiers (CID)
Module Identifier (MID)
ADEM III ECM
(MID No. 036)
CID

Component

Event Codes For ADEM III ECM


Event Code

Condition

E015

High Engine Coolant Temperature Derate

E017

High Engine Coolant Temperature Warning

E025

High Inlet Air Temperature Derate

E027

High Inlet Air Temperature Warning

E039

Low Engine Oil Pressure Derate

E053

Low Fuel Pressure Warning

Fuel Injector Solenoid #5

E096

High Fuel Pressure

0006

Fuel Injector Solenoid #6

E100

Low Engine Oil Pressure Warning

0041

ECM 8V DC Supply

E190

Engine Overspeed Warning

E272

Inlet Air Restriction Warning

0001

Fuel Injector Solenoid #1

0002

Fuel Injector Solenoid #2

0003

Fuel Injector Solenoid #3

0004

Fuel Injector Solenoid #4

0005

0042

Injector Actuation Control Valve

0091

Throttle Sensor

0094

Fuel Pressure Sensor

0100

Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0164

Injector Actuation Pressure Sensor

0168

Electrical Power Supply

Data valid but above normal operational range.

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

0172

Inlet Air Temperature Sensor

Data valid but below normal operational range.

0175

Engine Oil Temperature Sender

Data erratic, intermittent, or incorrect.

0190

Engine Speed Sensor

Voltage above normal or shorted high.

0248

Cat Data Link

Voltage below normal or shorted low.

0253

Personality Module mismatch

Current below normal or open circuit.

0254

Electronic Control Module

Current above normal or grounded circuit.

0261

Engine Speed Sensor

Mechanical system not responding properly.

0262

5 Volt Sensor Supply

Abnormal frequency, pulse width, or period.

0267

Engine Shutdown Switch

Abnormal update.

0268

Check Programmable Parameters

10

Abnormal rate of change.

0273

Turbo Outlet Pressure Sensor

11

Failure mode not identifiable.

Atmospheric Pressure Sensor

12

Bad device or component.

Engine Cooling Fan Solenoid

13

Out of calibration.

Transmission ECM

14

Parameter failures.

Camshaft Position Sensor

15

Parameter failures.

Caterpillar Monitoring System

16

Parameter not available.

Air Inlet Heater Relay

17

Module not responding.

Trans Lube Oil Temperature Sensor

18

Sensor supply fault.

Turbo Inlet Air Pressure Sensor

19

Condition not met.

20

Parameter failures.

0274
0291
0296
0342
0562
0617
1582
1589

Product Link ECM


(MID No. 122)
CID

Component

0168

Electrical Power Supply

0254

Electronic Control Module (Product Link)

0269

Sensor Power Supply

1251
Alternator R-Terminal Signal
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

The FMI is a diagnostic code that indicates what type of failure has occurred.

CID / MID / FMI


Volume 2 of 2 - CAB, Page 1of 2
Component Identifiers (CID)
Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)
CID
0096
0100
0110
0177
0248
0263
0271
0324
0427
0428
0600
0819
0821
0826
0830

Component
Fuel Level Sender
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Temp Sensor (Front Axle Oil)
Temp Sensor (Rear Axle Oil)
Hydraulic Oil Temperature Sensor
Display Data Link
Display Power Supply
Temp Sensor (Torque Converter Oil)
Brake Oil Temperature Sensor

Payload Control System


(MID No. 074)
CID
0168
0254
0350
0364
0769
0817
0820

Component
Electrical System Voltage
Payload Electronic Control Module
Lift Linkage Position Sensor
Head End Lift Cylinder Pressure Sensor
Rod End Lift Cylinder Pressure Sensor
Internal Backup Battery
Keypad Data Link

Failure Mode Identifiers (FMI)


FMI No .

Failure Description

Component Identifiers (CID)


Module Identifier (MID)
Transmission Control
(MID No. 081)
CID
0041
0149
0168
0177
0190
0268
0363
0367
0368
0444
0562
0585
0621
0622
0623
0627
0650
0668
0672
0673
0793
0794
0795
1327
1401
1402
1403
1404
1405
1406
1521
1639

Component
+8 Volts Sensor Supply
Ride Control Solenoid 2
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
Programmable Parameters
Ride Control Solenoid 1
Ride Control Switch
Transmission Auto/Manual Switch
Start Relay
Cat Monitoring System
Tranmission Output Speed Sensor 1
Downshift Switch
Upshift Switch
Directional Switch
Parking Brake Pressure Switch
Harness Code
Transmission Shift Lever
Torque Converter Output Speed Sensor
Speed Sensor (Transmission Output 2)
Pressure Switch (Primary Steering)
Pressure Switch (Secondary Steering)
Secondary Steering Intermediate Relay
Position Sensor (Left Brake Pedal)
Transmission Clutch 1 Solenoid
Transmission Clutch 2 Solenoid
Transmission Clutch 3 Solenoid
Transmission Clutch 4 Solenoid
Transmission Clutch 5 Solenoid
Transmission Clutch 6 Solenoid
Variable Speed Control Switch
Machine Security System (MSS)

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

CID

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

0168
0248
0817
1391

Voltage Above Normal


Cat Data Link Error
Real Time Clock Not Running
MSS Output Driver #1

1392

MSS Output Driver #2

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Theft Deterrent Module


(MID No. 124)
Component

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID / MID / FMI


Volume 2 of 2 - CAB, Page 2of 2

Monitoring System Service Modes


Service Mode

Number

Operator Mode Sequence

Harness Code

Numeric Readout

Service

Digital Tattletale

Units

Charging System Display

Monitoring System Operator Modes


Operator Mode

Number

Service Meter

Tachometer

Engine Oil Pressure

Odometer - Machine Travel Distance

Scrolling (Diagnostic)

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 2 - CHASSIS
Resistor, Sender and Solenoid Specifications
Part No.

Component Description

122-5053
128-7911

Solenoid:
Solenoids:

130-9811

Senders:

138-2924

Solenoid:

147-5399
148-2350
152-5409
152-6761
152-8340
153-8346

Solenoids:
Solenoid:
Solenoid:
Solenoid:
Solenoids:
Solenoids:

157-8857

Sender:

163-0872
191-6587
3E-8575

Solenoid:
Sender:
Solenoids:

Resistance (Ohms)

Injection Actuation Pressure


Cylinder Head 1 - 6
Coolant Temperature
Intake Manifold Air Temperature
Torque Converter Temperature
Dump Prop
Lower Prop
Aux Lower Prop
Rackback Prop
Lift Prop
Aux Lift Prop
Transmission Clutch
Variable Speed Fan
Axle Oil Cooler Clutch
On / Off Pilot
Ride Control
Fourth Function Select

10.1
1.06 0.05
1000

7.75 1.0

8.15 0.6
5.0 0.3
9.4 5.0
32.6 1.6
32.6 1.6
32.6 1.6
Empty: 95 3.0
Full: 1.75 1.75
17.6 0.6
100
24.9 0.4

Fuel Level
A/C Clutch
Engine Oil Temperature
Quick Coupler

At room temperature unless otherwise noted.

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

275 to 1750 kPa


114-5333
A/C (High / Low) Pressure
(39.9 to 253.8 psi)
138 28kPa
89 20kPa
117-7773
Transmission Filter Bypass Pressure
(20 4 psi)
(12.9 2.9 psi)
65 3.0C
58C Min
155-8998
Axle Oil Cooler Temperature
(149 37.4F)
(136.4F Min)
125 3.0C
Front Axle Oil Temperature
117C MIN
155-8999
( 257 37.4F)
Rear Axle Oil Temperature
(242.6F MIN)
8270 kPa MAX
6890 345 kPa
174-4312
Park Brake Pressure
(1200 psi MAX)
(1000 50 psi)
10700 kPa MAX
8960 537 kPa
175-3244
Brake Oil Pressure
(1550 psi MAX)
(1300 79 psi)
1200 kPa MAX
700 100 kPa
Primary Steering Pressure
3E-6450
Secondary Steering Pressure
(174.0 psi MAX)
(102 14.5 psi)
110.3 - 137.9 kPa
86.2 - 103.4 kPa
7X-8549
Hydraulic Filter Bypass Pressure
(16 - 20 psi)
(12.5 - 15)
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with
decreasing pressure the closed condition can be maintained down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

Related Electrical Service Manuals


Title
Alternator:

Form Number
185-5294

SENR4130

177-9953
Electric Starting Motor:

207-1556

Consist:

Delco 50MT

SENR3581

Consist:

Nippondenso R7.5

SENR4975

ADEM III Control:

SENR9617

Product Link Control:

SEBU7351

Contact Position
Normally Open
Normally Closed
Normally Open
Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B Normally Open
A-C Normally Closed
Normally Open

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 2 - CAB

Resistor, Sender and Solenoid Specifications


Part No.
9G-1950

Component Description
Resistor:

Resistance (Ohms)
Overall: 2.0 0.1
Tap: 1.0 .05

Blower Motor Speed


Auxillary

152-6480

Solenoids:

Tilt Positioner

85.3 5.0

Lift Positioner
Float

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

Form Number

Caterpillar Monitoring System

SENR1394

Machine Security System

RENR2462

Payload Control System

SENR6614

Transmission Control System

RENR2105

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

175-AW11 RD-16
321-AW14 BR-18
975-AW12 WH-18
612-AW28 GY-18
612-AW26 GY-18
612-AW27 GY-18

(2) BACKUP ALARM 1


123-6449

AW-C3
1552269

AW-C2
3E3364

BK-18
BK-18

1
2

975-AW13 WH-18
321-AW15 BR-18

614-AW24 PU-18

RH COMBINATION LAMP
144-6837

604-AW4 OR-18
614-AW8 PU-18
YL-18
GY-18
BR-18
RD-16

200-CJ54
200-CJ44
200-CJ56
200-CJ43
200-CJ48
200-CJ63
200-CJ50

BK-18
BK-18
BK-18
BK-14
BK-18
BK-14
BK-18

200-CJ128
200-CJ126
200-CJ98
200-CJ107
229-CJ90

1
2

AP-C2
1552269

B
G

1
2

CA-C1
1552272
1
2
3
4

CA-C3
1552269
1
G486-CA3 GN-18
2
201-CA4 BK-18

BK-18
BK-18

606-AW6 GY-18
AW-C10
3E3364

612-AW27 GY-18

(16) AXLE OIL COOLER CLUTCH


152-5409

BK-18
BK-18

CJ-C19
CJ-C35 EP-C1
3E3370
1552267 1552267
A
A
200-EP1 BK-18
200-CJ101 BK-18
B
B
779-EP2 WH-18
779-CJ122 WH-18
C
C
P976-EP3 BR-18
P976-CJ10 BR-18

CBL-NN1 RD-00

MOTOR

(9) PRIMARY STEERING PRESS SW


CV-C4
3E-6450
1552267
BK-16
A
962-CV15 OR-18
B
RD-16
417-CV14 GY-18
C
BU-16
484-CV13 YL-18

PUMP GP (177-2921)
CBL-PP1 BK-00

CV-C5
1552267
962-CV12 OR-18
416-CV11 OR-18
453-CV8 PK-18

SECONDARY STEERING GROUND


LEFT HAND FRAME

CJ-C22
3E3376
G454-CJ125 PK-18
200-CJ106 BK-18
G486-CJ85 GN-18
201-CJ74 BK-18

AR-C2
AR-C1
CJ-C23
CJ-C24
1552269
3E3364
1552269
3E3364
1
1
1
123-AR1 WH-18
123-CJ104 WH-18
2
2
2
G454-AR2 PK-18
G454-CJ125 PK-18

CONN 8

304-CH35 WH-8

LH STOP TAIL PARK LAMP


135-0426
CJ-C33
1552267
A
S RD-18
C
T WH-18
B
BK-18
LH REAR TURN LAMP
162-2073

101-CH40 RD-4

X919-CH16

604-CJ114 OR-18
617-CJ59 BR-18
200-CJ56 BK-18

CJ-C31
3E3364
1
2

RD-18
BK-18

604-CJ115 OR-18
604-CJ114 OR-18

CJ-C32
1552269
605-CJ55 YL-18
200-CJ54 BK-18

1
2

614-CR1 PU-18
200-CR2 BK-18

CONN 2

LICENSE PLATE LAMP HARNESS COSA GERMAN ROADING

CONN 2

CJ-C27
3E3364
RH REAR TURN LAMP
162-2073

BK-18
BK-18

(3) ALTERNATOR
185-5294 65A
(177-9953 80A JAPAN)
ALT
+

779-EP8 WH-18
779-EP9 WH-18

P976-EP3 BR-18

RD-4
RD-10
BK-18
BK-18
BK-10

201-CH29
200-CH37
H795-CH22
109-CH39
101-CH40

H795-CH22 PK-18
X918-CH19 PU-18
X919-CH16 WH-18

109-CH39 RD-4

110-CH25
229-CH41

403-CH43 GN-18

ENGINE
MACHINE
CH-C4 CJ-C7
8N1518 8N1517
1
304-CJ75
2
3
4
5
6
7
8
PU-18
X918-CJ5
9
10
WH-18
X919-CJ1
11
12
13
14
15
BK-18
201-CJ73
16
200-CJ120
BK-18
17
PK-18
H795-CJ4
18
19
RD-4
109-CJ87
20
RD-4
101-CJ88
21
22
RD-10
110-CJ89
23
24
BK-10
229-CJ90
25

(45) QC ENGAGE DIODE


189-3158

1
2
3
4

RD-18
OR-14
BU-14
GN-18
WH-18

Y-C1
1552269
1
608-Y1 GN-14
2
200-Y2 BK-14
LH REAR CAB FLOODLAMP
176-0780

BK-18
BK-18
PK-18

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECT TO TERMINALS
ON THE CAB SCHEMATIC
PART NUMBER:
PILOT/HMU 186-0696
EH/CCS
186-0623
LOC K2

RD-4
RD-4
BK-18
RD-10
BK-18
WH-8

BK-14
BK-18
BR-18
PU-18
BK-18
BK-18
WH-18
BK-18
GN-14
RD-18
GY-18
YL-18
BR-18
OR-18
PU-18
GN-18
WH-18
BK-14

LH FRONT CAB FLOODLAMP


176-0780

Y-C3
1552269
1
615-Y7 YL-14
2
200-Y8 BK-14

LH FRONT CAB FLOODLAMP 2


176-0780

615-Y9 YL-14
615-Y5 YL-14
615-Y7 YL-14
615-Y11 YL-14

ONE STUD FOR EACH CIRCUIT


200,615,608(ATTACH),603(ATTACH)

Y-C4
1552269
1
615-Y9 YL-14
2
200-Y10 BK-14

608-Y1 GN-14
608-Y3 GN-14

Y-C5
1552269
1
615-Y11 YL-14
2
200-Y12 BK-14

Y-C6
1552269
1
608-Y3 GN-14
2
200-Y4 BK-14

RH FRONT CAB FLOODLAMP


176-0780

200-CJ108
200-CJ101
200-CJ120
200-CJ128

RH FRONT CAB FLOODLAMP 2


176-0780

200-CJ111 BK-14
200-CJ109 BK-18
200-CJ112 BK-14

BK-14
BK-18
BK-18
BK-14

BK-10

615-AC1 YL-14
615-AC3 YL-14

MTR BAT

101-CH40 RD-4
101-CH44 RD-4

AC-C1
1552269
1
615-AC1 YL-14
2
200-AC2 BK-14

LH FRONT CAB FLOODLAMP 3


176-0780

AC-C2
1552269
1
615-AC3 YL-14
2
200-AC4 BK-14

RH FRONT CAB FLOODLAMP 3


176-0780

TWISTED WIRES - NOTE A


(18) CLUTCH 1 REV (18) CLUTCH 2 FWD (18) CLUTCH 3 4TH
147-5399
147-5399
147-5399

MOTOR

WH-18
WH-18

(18) INPUT SPEED SENSOR


193-2550

1
2

WH-18
WH-18
1
2

WH-18
WH-18
1
2
AT-C5
3E3364

AT-C4
3E3364

AT-C2
3E3364
975-AT25
754-AT8
975-AT21
752-AT4
975-AT24
751-AT3
755-AT12
975-AT22
900-AT13
975-AT23
901-AT14
975-AT26

CJ-C30
1552269
321-CJ94 BR-18
975-CJ51 WH-18

WH-18
BU-18
WH-18
YL-18
WH-18
GN-18
OR-18
WH-18
PU-18
WH-18
WH-18
WH-18

A
B
C

BK-18
WH-18

1
2

BK-18
WH-18

1
2
3
4
5
6
7
8
9
10
11
12

200-CJ109 BK-18
201-CJ80 BK-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ105 BR-18
K933-CJ84 GN-18

709-AT2 OR-18
962-AT1 OR-18
K977-AT16 PK-18
AT-C13
1552269
E908-AT7 BR-18
E909-AT11 WH-18

975-AT21 WH-18
975-AT22 WH-18
975-AT23 WH-18
975-AT24 WH-18
975-AT25 WH-18
975-AT26 WH-18

(18) OUTPUT SPEED SENSOR (TRAILING)


193-2550

1
2

1
2

AT-C8
3E3364

WH-18
WH-18

WH-18
WH-18

1
2

AT-C7
3E3364

OR-18
BK-18
WH-18

+V
GROUND
SIGNAL

(18) XSMN OIL TEMP SENSOR


118-7226

STARTER GROUND
LEFT HAND ENGINE

CJ-C10
3E5179

AT-C14
1552267

CBL-RR1 BK-00

CBL-JJ1 BK-00
200-CH45 BK-4

(18) CLUTCH 4 3RD


147-5399

CJ-C15
1552269
1
426-CJ65 BR-18
2
201-CJ96 BK-18

AN-C3
1552252
200-AN1 BK-18
201-AN2 BK-18
442-AN3 GY-18
496-AN4 WH-18
506-AN5 PU-18
507-AN6 WH-18
E455-AN11 BR-16
K933-AN12 GN-18

AN-C4
7T5957
506-AN5 PU-18
200-AN9 BK-18

1
2

507-AN6 WH-18
200-AN1 BK-18

(4) ARC SUPPRESSOR


189-3158

AH-C3
1552269
1
513-AH4 OR-18
2
522-AH6 WH-18

GN-18
GN-18

(3) AC CLUTCH SOL


163-0872

1
2

MOTOR

1
2

MOTOR

K933-AN12 GN-18

A
B
C

201-AN7 BK-18

OR-18
BK-18
WH-18

201-AN8 BK-18

1
2

BK-18
WH-18

(18) OUTPUT SPEED SNSR (LEADING)


193-2550

(18) CLUTCH 5 2ND (18) CLUTCH 6 1ST


147-5399
147-5399

1
2

+V
GROUND
SIGNAL

NG-C2
1552269
1
C987-NG46 RD-18
2
G850-NG3 BU-18

OR-18
YL-18
GN-18

+V
GROUND
SIGNAL

(24) HYD FILTER BYPASS SW


7X-8549

K933-CJ84 GN-18
307-CJ127 OR-18
E416-CJ92 PU-18
976-CJ91 OR-18
N939-CJ83 GN-18
P931-CJ124 GN-18
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ78 BK-18
201-CJ80 BK-18
251-CJ23 BK-18
953-CJ24 GY-18
442-CJ9 GY-18
322-CJ25 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
201-CJ96 BK-18
617-CJ72 BR-18
619-CJ3 GN-14
762-CJ36 YL-18

1
2

SIGNAL
GROUND

(8) TORQ CONV TEMP SENDER


130-9811

CH-C13
1552269
1
2

R971-CH17 YL-18
J843-CH26 PU-18
F713-CH3 OR-18
J843-CH27 PU-18
J844-CH1 GY-18

SIGNAL
GROUND

(7) XSMN LUBE OIL TEMP SENSOR


130-9811

CH-C15
3E3370
A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

(14) TURBO INLET PRESSURE SENSOR


194-6722

CAT DATA LINK


IMPLEMENT CONTROL CIRCUIT

VHF GPS ANTENNA


207-6797

PAYLOAD CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS


(8) FUEL PRIMING PUMP
162-2211

MOM

NG-C13
3E3370
G828-NG31 WH-18
G829-NG32 GN-18
G849-NG9 BR-18

2
1

MOTOR

(8) FUEL PRIMING PUMP SW


165-5970

NG-C18
1779641
1
F411-NG45 GY-18
2
G833-NG44 PK-18

1
2

(23) INJECTION ACTUATION PRESS SOL


122-5053

RD-18
BK-18
WH-18

CH-C16
3E3364

AX-C1
3E3364

AX-C3
1552267
B
200-AX1 BK-18
C
A
A893-AX3 OR-18

SYMBOL

109-CH39 RD-4
403-CH43 GN-18
522-CH24 WH-18
521-CH5 YL-18

1
2

170-CH49 RD-18
104-CH50 YL-18
A274-CH48 BK-18
403-CH42 GN-18
944-CH4 OR-18
945-CH47 BR-18

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

VHF ANTENNA

CH-C18
1552273

CH-C17
3E3382

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

FUEL PRIMING SYSTEM

GPS ANTENNA

CONN 13

CIRCUIT NOT CONNECTED

CONN 9

1
2
3
4
5
6

MC-C1
1552273
1
2
3
4
5
6

170-MC1
104-MC2
A274-MC3
403-MC4
944-MC5
945-MC6

170-MC1 RD-18
A274-MC3 BK-18

RD-18
YL-18
BK-18
GN-18
OR-18
BR-18

403-MC4 GN-18
104-MC2 YL-18

CONNECTOR
H#

944-MC5 OR-18
945-MC6 BR-18

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

NG-C3
1552269
G854-NG27 PK-18
G855-NG28 PU-18

TWISTED WIRES - NOTE A

SPLICE

TWISTED WIRES - NOTE A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

MC-C2
7X6222

H746-CH20 YL-18
H747-CH21 BR-18

14

12

101-AF3 RD-14
101-AF2 RD-12
101-AF1 RD-14
150-CH6 OR-18

110-CJ89 RD-10

199-CJ17
617-CJ59
605-CJ55
614-CJ60
321-CJ94
606-CJ49
604-CJ68
975-CJ51
201-CJ73
608-CJ67
123-CJ104
G486-CJ85
201-CJ74

(7) PRODUCT LINK ECM


153-2325

(4) MAIN BREAKER


9S-4693
80A

177-CN1 RD-4
109-CJ87 RD-4

(4) ALTERNATOR BREAKER


9S-4693

BK-14
BK-14
BK-14
BK-10

CJ-C16
1552273
OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

1
2
3
4
5
6

304-CJ75 WH-8
101-CJ88 RD-4

(4) ENGINE CONTROL BREAKER


6T-3643
101-CJ88 RD-4

229-CH30
229-CH31
229-CH32
229-CH41

KEY ON +24 VOLTS

- BATTERY
THROTTLE PEDAL POSITION

- BATTERY

- BATTERY

VARIABLE SPD FAN CONTROL+ BATTERY


+ BATTERY

+ BATTERY

GROUND LEVEL SHUTDOWN SW (N/0)

TACH OUTPUT

TRANS LUBE OIL TEMPERATURE

TURBO INLET PRESSURE

(4) UNSWITCHED BUSS BREAKER (CAB)


6T-3644

1
2

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

CJ-C18
1552269
308-CJ99 YL-18

110-CJ89 RD-10
102-CJ100 RD-14
109-CJ87 RD-4
174-CJ97 RD-12
200-CJ98 BK-18
308-CJ86 YL-18
975-CJ79 WH-18
306-CJ93 GN-18
200-CJ107 BK-18
112-CJ110 PU-4

101-CJ88
109-CJ87
110-CJ89
200-CJ107
200-CJ108
200-CJ98
304-CJ75

RD-4
RD-4
RD-10
BK-18
BK-14
BK-18
WH-8

397-CJ30
398-CJ18
A300-CJ14
A301-CJ16

OR-14
BU-14
GN-18
WH-18

102-CJ100 RD-14
112-CJ110 PU-4
174-CJ97 RD-12
306-CJ93 GN-18
308-CJ86 YL-18
975-CJ79 WH-18

177-CN1 RD-4
308-CJ86 YL-18
200-CJ98 BK-18

CONN 14

1
2

CJ-C3
3E3364
308-CJ103 YL-18
200-CJ107 BK-18
112-CJ110 PU-4

177-KK1 RD-8
CJ-C2
1552269
BK-18
BK-18

1
2

(4) MAIN RELAY


167-0138
306-CJ93 GN-18
975-CJ79 WH-18
304-CJ75 WH-8

ET-C1
1552269
308-ET1 YL-18
200-ET2 BK-18

1
2

CONN 14
MAIN RELAY 2
159-9108

JAPAN

POWER DISTRIBUTION PANEL

10

OR-18
BR-18
BU-18
GN-18

PU-18
WH-18
WH-18
PK-18

1
2
3
4
5
6
7
CJ-C4
9X7147

975-CJ51 WH-18
975-CJ79 WH-18
975-CJ77 WH-18
975-CJ76 WH-18

RD-18
BR-18
YL-18
PU-18
BR-18
GY-18
OR-18
WH-18
BK-18
GN-14
WH-18
GN-18
BK-18

419-CJ7 YL-18
432-CJ8 PK-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ105 BR-18
G764-CJ15 PK-18
K933-CJ84 GN-18
484-CJ41 YL-18

975-CJ62 WH-18

H718-CJ19
106-CJ20
114-CJ21
138-CJ22
251-CJ23
953-CJ24
322-CJ25

GY-18
WH-18
RD-18
GN-18
BK-18
GY-18
GY-18

976-CJ91
C529-CJ28
C530-CJ29
E416-CJ92
E919-CJ31
E920-CJ32
E921-CJ33
E922-CJ34
G485-CJ35
G486-CJ85
H713-CJ37
H714-CJ38

OR-18
GY-18
BU-18
PU-18
YL-18
BR-18
PK-18
GN-18
BU-18
GN-18
PK-18
OR-18

727-CJ40 GN-18

617-CJ59 BR-18
617-CJ72 BR-18
201-CJ71 BK-18
201-CJ80 BK-18
201-CJ82 BK-18
201-CJ78 BK-18
201-CJ73 BK-18
201-CJ74 BK-18
201-CJ96 BK-18

453-CJ27
123-CJ104
201-CJ42
417-CJ52
447-CJ102
H716-CJ45
H717-CJ46
N939-CJ83

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PK-18
WH-18
BK-18
GY-18
PK-18
WH-14
BR-18
GN-18

416-CJ39 OR-18
102-CJ100 RD-14
199-CJ17
306-CJ93
308-CJ86
P976-CJ10

RD-18
GN-18
YL-18
BR-18

779-CJ122 WH-18
P931-CJ124 GN-18
136-CJ53 GN-18
321-CJ94 BR-18
604-CJ68 OR-18
605-CJ57 YL-18
606-CJ58 GY-18
608-CJ67 GN-14
614-CJ60 PU-18
617-CJ61 BR-18
975-CJ62 WH-18

605-CJ57 YL-18
606-CJ58 GY-18

F766-CJ47
762-CJ36
761-CJ121
964-CJ113

617-CJ61 BR-18

WH-18
YL-18
GY-18
BU-18

426-CJ65 BR-18
201-CJ42 BK-18

403-CH42 GN-18
104-CH50
170-CH49
944-CH4
945-CH47
A274-CH48

403-CH46 GN-18
521-CH5 YL-18
522-CH24 WH-18
150-CH6 OR-18
944-CH7 OR-18
945-CH8 BR-18
A307-CH9 GY-18
A982-CH10 BR-18
H795-CH11 PK-18
R974-CH12 OR-18
430-CH13 BU-18
G479-CH15 WH-18
443-CH28 YL-18
G850-CH14 BU-18
104-CH50 YL-18
170-CH49 RD-18
A274-CH48 BK-18
945-CH47 BR-18
944-CH4 OR-18

YL-18
RD-18
OR-18
BR-18
BK-18

WIRING HARNESS NUMBERS


IDENT

PART NUMBER

CHG

A
G
H
J
K
L
M
N
P
R
N
U
Y
AC
AE
AG
AH
AJ
AK
AL
AM
AN
AP
AR
AT
AU
AV
AW
AX
CA
CH
CH
CJ
CR
CP
CU

228-2873
166-3534
228-2873
119-8984
218-3791
141-3886
141-3885
215-1882
210-1959
115-5777
215-1883
6C-7158
194-4205
197-4840
147-2765
219-0605
211-0255
191-2914
147-2763
217-2997
183-3896
209-8699
157-7317
193-1602
190-3785
213-7866
210-1958
213-6469
209-8441
200-0837
216-4955
215-3750
209-8697
115-0817
200-0835
154-8498

00
00
00
01
01
01
01
00
00
00
00
00
01
01
00
00
00
01
01
00
02
00
01
01
00
00
00
00
01
01
01
02
00
04
01
02

LOC
G-2
K-1
G-2
E-5
D-2
E-2
E-2
L-1
F-2
F-2
L-1
F-1
D-5
C-5
I-3
J-4
F-17
L-2
K-2
C-4
L-2
A-6
I-14
I-15
H-9
E-3
F-2
K-17
D-14
I-13
C-7
C-7
B-6
I-18
H-2
I-18

CONNECTS TO C-C26
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (J-14)

CONN 19
CONNECTS TO C-C2
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (I-18)

AE-C1
1552269

H716-AE15 WH-18
E921-AE10 PK-18

H716-AE13 WH-18
H716-AE17 WH-18
H716-AE15 WH-18
H716-AE16 WH-18
H713-AE4 PK-18
H717-AE7 BR-18
E919-AE8 YL-18
E922-AE11 GN-18
E921-AE10 PK-18
H714-AE5 OR-18
E920-AE9 BR-18
975-AE2 WH-18
976-AE3 OR-18

H717-AE7 BR-18
H716-AE18 WH-18

CONNECTS TO C-C3
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (I-14)

1
2
3
4
5
6
7
8
9
10
11
12

CONN 24

AK-C2
1552269
1
975-AK3 WH-18
2
976-AK2 OR-18

975-AK3 WH-18
976-AK2 OR-18

(19) RIDE CONTROL SOLENOID


152-8340

CONNECTS TO C-C1
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (G-14)

NOTE
(JAPAN ROADING) LH FRONT CHASSIS LIGHTS
GRAPPLE (ATCH)
(JAPAN ROADING) RH FRONT CHASSIS LIGHTS
BEACON (ATCH)
BUCKET/FORK KICKOUT
(COSA ROADING) LH FRONT CHASSIS LIGHTS
(COSA ROADING) RH FRONT CHASSIS LIGHTS
(NACD ROADING) RH FRONT CHASSIS LIGHTS
(COSA) LH FRONT CHASSIS LIGHTS
(COSA) BUCKET MARKER LIGHTS
(NACD ROADING) LH FRONT CHASSIS LIGHTS
(COSA) BUCKET MARKER LIGHTS
CAB FLOOD LAMPS (ATCH)
CAB FLOOD LAMPS (STD)
EH IMPLEMENT MANIFOLD
FRONT CHASSIS
AIR CONDITIONING COMPRESSOR
BUCKET TILT POSITION PROXIMITY SWITCH
RIDE CONTROL (ATCH)
IT FRONT CHASSIS
TILT POSITION SENSOR
HYDRAULIC TANK
AXLE OIL COOLER TEMP SWITCH
AXLE OIL COOLER CLUTCH
TRANSMISSION
(JAPAN) FORWARD HORN
(COSA) RH FRONT CHASSIS LIGHTS
(JAPAN) MAIN CHASSIS
FUEL PRIMING PUMP
REAR AXLE OIL TEMPERATURE MONITORING
ENGINE APPLICATION
(JAPAN MED DUTY STARTER) ENGINE APPLICATION
(NACD) MAIN CHASSIS
(COSA) LICENSE PLATE LAMP (GERMAN ROADING)
FRONT AXLE TEMP MONITORING
(COSA) LICENSE PLATE LAMPS (ITALIAN ROADING)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

GN-16
BK-16
PU-16
YL-16
GY-16

RD-18
BK-18

N-C3
3E3364
619-N5 GN-14
200-N3 BK-14

RH FRONT TURN LAMP


3E-6466

611-N6
200-N4
619-N5
614-N7
606-N1

CONN 31

CONN 32

A
B
C

611-N6 PU-14
614-N7 PU-14

CONN 32
BK-18
BK-18

RH HI LO TURN LAMP
105-4850

N-C1
1552273
PU-14
BK-14
GN-14
PU-14
GY-14

5
4
2
6
3
1

GN-16
BK-16
PU-16
YL-16
GY-16

NACD LIGHTING (ROADING)

(20) GRAPPLE SOLENOID


170-9061

(19) AUX LOWER PROP SOL


138-2924

AE-C2
1552269

AE-C11
3E3364
AE-C3
1552269

H716-AE14 WH-18
E922-AE11 GN-18

E919-AE8 YL-18
H716-AE16 WH-18

H714-AE5 OR-18
H716-AE12 WH-18

H713-AE4 PK-18
H716-AE17 WH-18
AE-C4
1552269

H716-AE13 WH-18
E920-AE9 BR-18

AE-C7
1552269
AE-C10
3E3364

AE-C6
1552269

AE-C5
1552269

(19) LOWER PROP SOL (19) AUX LIFT PROP SOL


138-2924
138-2924

(19) LIFT PROP SOL


138-2924

BK-18
BK-18
AE-C16
AE-C13
3E3364
1552269
1
975-AE2 WH-18
2
976-AE3 OR-18

138-AG2
251-AG31
E416-AG56
C529-AG12

AG-C23
3E3376
GN-18
BK-18
PU-18
GY-18

AG-C22
1552272
1
2
3
4

ER-C1
1552272
1
138-ER1 GN-18
2
251-ER2 BK-18
3
4
C529-ER3 GY-18

ER-C2
3E3367
OR-18
BK-18
WH-18

A
B
C

138-ER1 GN-18
251-ER2 BK-18
C529-ER3 GY-18

+24V
GROUND
SIGNAL

(19) LIFT CYL HEAD END PRESS SENSOR


124-4672

CONN 25
AG-C21
1552273
1
2
3
4
5
6

200-AG48 BK-18
987-AG54 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

(19) RIDE CONTROL SOL


152-8340

BK-18
BK-18

USED ON E/H MACHINES

USED ON PILOT MACHINES EQUIPPED WITH RIDE CONTROL

H
CP-C2
1552269
1
G485-CP1 BU-18
2
201-CP2 BK-18

BK-18
BK-18

EC-C1
9X0141
114-EC44 RD-18
138-EC2 GN-18
106-EC3 WH-18
F766-EC4 WH-18
201-EC5 BK-18
G485-EC6 BU-18
200-EC7 BK-14
200-EC8 BK-14
251-EC9 BK-18
953-EC10 GY-18
322-EC59 GY-18
779-EC12 WH-18
C529-EC13 GY-18
H718-EC14 GY-18
P976-EC15 BR-18
N939-EC16 GN-18
C530-EC18 BU-18
605-EC19 YL-18
606-EC20 GY-18
611-EC21 PU-14
614-EC22 PU-18
617-EC23 BR-18
987-EC24 WH-18
P931-EC25 GN-18
964-EC26 BU-18
E416-EC27 PU-18
619-EC28 GN-14
H713-EC29 PK-18
H714-EC30 OR-18
H716-EC31 WH-14
H717-EC32 BR-18
762-EC33 YL-18
E919-EC34 YL-18
E920-EC35 BR-18
761-EC36 GY-18
E921-EC37 PK-18
E922-EC38 GN-18
975-EC39 WH-18
976-EC40 OR-18

(26) FRONT AXLE OIL TEMP SW


155-8999
T

NACD FRONT FRAME

F766-EC4 WH-18

F766-EC17 WH-18
F766-EC41 WH-18

1
2
3
4
5
6

251-EC9 BK-18

251-EC42 BK-18
251-EC43 BK-18

106-EC47 WH-18
106-EC46 WH-18

200-EC7 BK-14

200-EC48 BK-18
200-EC49 BK-18
200-EC61 BK-14

200-EC8 BK-14

200-EC50 BK-18
200-EC60 BK-14
200-EC51 BK-18

606-EC20 GY-18
611-EC21 PU-14
619-EC28 GN-14

606-EC52 GY-18
606-EC53 GY-18

762-EC33
F766-EC17
964-EC26
200-EC50

EC-C8
3E3376
YL-18
WH-18
BU-18
BK-18

EC-C9
1552272
1
2
3
4

EC-C10
1552269
1
322-EC59 GY-18
2
114-EC44 RD-18

619-EC57 GN-14
619-EC56 GN-14

114-EC44 RD-18
138-EC2 GN-18
201-EC5 BK-18
322-EC59 GY-18
605-EC19 YL-18
614-EC22 PU-18
617-EC23 BR-18
761-EC36 GY-18
762-EC33 YL-18
779-EC12 WH-18
953-EC10 GY-18
964-EC26 BU-18
975-EC39 WH-18
976-EC40 OR-18
987-EC24 WH-18
C529-EC13 GY-18
C530-EC18 BU-18
E416-EC27 PU-18
E919-EC34 YL-18
E920-EC35 BR-18
E921-EC37 PK-18
E922-EC38 GN-18
G485-EC6 BU-18
H713-EC29 PK-18
H714-EC30 OR-18
H716-EC31 WH-14
H717-EC32 BR-18
H718-EC14 GY-18
N939-EC16 GN-18
P931-EC25 GN-18
P976-EC15 BR-18

1
2
3
4
5
6

YL-18
BK-14
BR-18
PU-14
GY-18
GN-14

L-C2
3E3379

YL-18
BK-14
BR-18
PU-14
GY-18
GN-14

611-L3
200-L5
619-L1
617-L4
605-L6

PU-14
BK-14
GN-14
BR-18
YL-18

611-L3
200-L9
619-L1
617-L7
605-L8

THE COSA FRONT FRAME HARNESS IS THE SAME AS


THE NACD FRONT FRAME HARNESS EXCEPT FOR THE
DIFFERENCES IN THE LIGHTING PACKAGES AND THE
SINGLE FORWARD HORN THAT ARE SHOWN HERE.
TWO LIGHTING PACKAGES ARE AVAILABLE TO COSA: COSA
STANDARD AND COSA ROADING. EITHER PACKAGE WILL
CONNECT TO CONNECTORS EC-C12 AND EC-C13

P976-EC15
200-EC48
779-EC12
987-EC24

EC-C20
3E3382
BR-18
BK-18
WH-18
WH-18

617-U1
606-U2
605-U3
200-U4

L-C3
3E3376
1
2
3
4

1
2
3
4

GN-16
BK-16
PU-16
YL-16
GY-16

U-C1
3E3376
617-U1
606-U2
605-U3
200-U4

BR-18
GY-18
YL-14
BK-14

U-C2
6C7157
BR-18
GY-18
YL-14
BK-14

R-C1
1155776
617-R1 BR-18
54
58R
58L
31
200-R4 BK-14

617-R5
617-R6
606-R2
605-R3
200-R7
200-R8

BR-18
BR-18
GY-18
YL-14
BK-14
BK-14

TO BUCKET POSITION LAMPS


TERMINATE AND CONNECT WIRES
AS APPROPRIATE

CONN 24

1
2
3
4
5
6

EC-C19
1552272
1
2
3
4

CONN 25

M-C1
3E3379
606-M5 GY-18
200-M4 BK-14
614-M3 PU-18
611-M2 PU-14

M-C2
3E3379
611-M2
200-M4
619-M1
614-M3
606-M5

619-M1 GN-14

PU-14
BK-14
GN-14
PU-18
GY-18

RH HI LO TURN LAMP COSA


105-4850
5
4
2
6
3
1

GN-16
BK-16
PU-16
YL-16
GY-16

CONN 35

EC-C21
1552273
1
2
3
4
5
6

EC-C22
3E3364
1
G485-EC6 BU-18
2
201-EC5 BK-18

L-C4
1552272
BR-18
GY-18
YL-14
BK-14

5
4
2
6
3
1

CONN 36

EC-C17
1552252
1
2
3
4
5
6
7
8
9
10
11
12

H713-EC29 PK-18
H716-EC31 WH-14
H717-EC32 BR-18
975-EC39 WH-18
976-EC40 OR-18
E919-EC34 YL-18
E920-EC35 BR-18
E921-EC37 PK-18
E922-EC38 GN-18
H714-EC30 OR-18

PU-14
BK-14
GN-14
BR-18
YL-14

LH HI LO TURN LAMP COSA


105-4849

CONN 37

CONN 33

EC-C16
3E5179

617-L11
606-L2
605-L12
200-L10

606-L2 GY-18

CONN 35

EC-C15
EC-C14
3E3364
1552269
1
200-EC51 BK-18
2
P931-EC25 GN-18

COSA LIGHTING (STANDARD)

1
2
3
4
5
6

619-EC56 GN-14

1
2

200-AV5 BK-14

EC-C13
3E3382
606-EC53 GY-18
200-EC60 BK-14
614-EC22 PU-18
611-EC55 PU-14

AV-C3
3E3364

AV-C4
1552269

L-C1
3E3382
1
605-L6
2
200-L5
3
617-L4
4
611-L3
5
606-L2
6
619-L1

EC-C12
1552273
605-EC19
200-EC61
617-EC23
611-EC54
606-EC52
619-EC57

1
2

CONN 34

CONN 34

611-EC54 PU-14
611-EC55 PU-14

AV-C2
1552269
200-AV4 BK-18

619-AV3 GN-14

CONN 35

CONN 23

P-C2 P-C3
1552269
3E3364
1
605-P4 YL-18
2
200-P5 BK-18

619-P1 GN-14

AV-C1
1552273
606-AV1 GY-18
200-AV2 BK-14

1
2
3
4
5
6

CONN 22

P-C4
1552269
1
619-P1 GN-14
2
200-P2 BK-14

P-C1
3E3382
605-P4 YL-18
200-P3 BK-14

CONN 34

EC-C6
EC-C7
1552267
3E3370
A
106-EC46 WH-18
B
953-EC10 GY-18
C
H718-EC14 GY-18

COSA LIGHTING (ROADING)


E

CONN 26
COSA FRONT FRAME

CONN 21

CONN 17

5
4
2
6
3
1

(19) ON OFF PILOT SOL


152-6761

EC-C18
3E3376
138-EC2 GN-18
251-EC43 BK-18
E416-EC27 PU-18
C529-EC13 GY-18

CONN 18

PU-14
BK-14
GN-14
BR-14
YL-14

I
AK-C1
1552252

N939-EC16 GN-18

EG-C9
EG-C10
3E3370
1552267
A
611-EG12 PU-14
B
617-EG19 BR-18
C

EG-C11
9X0141
1
114-EG9 RD-18
2
3
4
5
6
114-EG11 RD-18
7
200-EG7 BK-14
114-EG9 RD-18
114-EG21 RD-18
8
200-EG3 BK-14
9
322-EG5 GY-18
10
322-EG4 GY-18
322-EG6 GY-18
11
322-EG4 GY-18
12
611-EG10 PU-14
13
611-EG17 PU-14
611-EG12 PU-14
14
15
619-EG13 GN-14
16
619-EG20 GN-14
619-EG14 GN-14
17
18
200-EG1 BK-14
19
605-EG15 YL-18
200-EG8 BK-14
200-EG3 BK-14
20
606-EG16 GY-18
200-EG2 BK-14
21
611-EG17 PU-14
22
614-EG18 PU-18
200-EG7 BK-14
23
617-EG19 BR-18
605-EG15 YL-18
24
606-EG16 GY-18
25
614-EG18 PU-18
26
617-EG19 BR-18
27
28
619-EG20 GN-14
29
30
31
THE JAPAN FRONT FRAME HARNESS IS THE SAME AS
32
THE NACD FRONT FRAME HARNESS EXCEPT FOR THE
33
DIFFERENCES IN THE LIGHTING PACKAGES AND THE
34
FORWARD HORN THAT ARE SHOWN HERE.
35
TWO LIGHTING PACKAGES ARE AVAILABLE TO JAPAN: JAPAN
36
STANDARD AND JAPAN ROADING. EITHER PACKAGE WILL
37
38
CONNECT TO EG-C1, EG-C2, EG-C3, EG-C4,
39
EG-C5 AND EG-C10
40

CONN 27
A-C4

CONN 27 3E3370

EG-C2
1552269

EG-C3
1552269

1
2

EG-C5
1552269
1
606-EG16 GY-18
2
200-EG2 BK-14

1
2

A
B
C

GY-18
PU-18

605-A8 YL-14
617-A1 BR-14

T
C

LH TURN CLEARANCE LAMP 1


4Y-3580

605-A8 YL-14
200-A5 BK-14

CONN 31

CONN 30H-C1
3E3364
1
2

CONN 31

619-H5 GN-14
200-H8 BK-14

H-C4
3E3370
A
611-H3 PU-14
B
617-H1 BR-14
C

CONN 32

CONN 30

GY-18
PU-18

605-H2 YL-14
617-H1 BR-14
200-H8 BK-14
200-H4 BK-14

T
C

RH TURN CLEARANCE LAMP 1


4Y-3263

200-H6 BK-14
H-C2
4Y4217

619-H5 GN-14
611-H3 PU-14
200-H7 BK-14

RH HI LOW BEAM HEADLAMP 1


4Y-4580

JAPAN LIGHTING (ROADING)

EG-C12
3E3370

EG-C1
1552267
611-EG10 PU-14
614-EG18 PU-18

LH HI LOW BEAM HEADLAMP 1


4Y-4580

200-A6 BK-14

200-A7 BK-14

H-C3
3E3364
1
605-H2 YL-14
2
200-H4 BK-14

EG-C4
1552269
619-EG14 GN-14
200-EG7 BK-14

200-A4 BK-14
200-A5 BK-14

619-A2 GN-14
200-A4 BK-14

1
2
FORWARD HORN
4Y-7882

EG-C8
EG-C7
3E3364
1552269
1
322-EG5 GY-18
2
114-EG21 RD-18

A-C2
4Y4217
619-A2 GN-14
611-A3 PU-14

CONN 28A-C3
3E3364

AU-C1
EG-C6
3E3364
1552269
1
322-EG6 GY-18
322-AU2 GY-18
2
114-EG11 RD-18
114-AU1 RD-18

CONN 38

611-A3 PU-14
617-A1 BR-14

CONN 29A-C1
3E3364

CONN 28

1
2

605-EG15 YL-18
200-EG1 BK-14

A
B
C

CONN 29

1
2

619-EG13 GN-14
200-EG8 BK-14

CONN 32
JAPAN FRONT FRAME

CONN 21
AL-C1
9X0141

CH-C1
1835784
326-CH23 RD-18
450-CH18 YL-18

150-CH6 OR-18
521-CH5 YL-18
430-CH13 BU-18
522-CH24 WH-18
A307-CH9 GY-18
403-CH46 GN-18
450-CH18 YL-18
326-CH23 RD-18
944-CH7 OR-18
945-CH8 BR-18
A982-CH10 BR-18
G479-CH15 WH-18
G850-CH14 BU-18
H795-CH11 PK-18
R974-CH12 OR-18
443-CH28 YL-18

CONN 20

CJ-C6
9X0141

962-CJ6 OR-18
962-CJ64 OR-18
962-CJ81 OR-18
605-CJ55 YL-18
605-CJ66 YL-18
606-CJ49 GY-18
606-CJ69 GY-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

728-CJ26 BU-18
307-CJ127 OR-18
962-CJ6 OR-18

308-CJ86 YL-18

MOTOR LOWER
LOWER HOOD
GROUND
MOTOR RAISE
+28V
RAISE HOOD

ARC SUPPRESSOR DIODE


189-3158

BK-18
BK-18
STRAP AS

229-CH32 BK-14
A307-CH9 GY-18

229-CH31 BK-14

403-CH43 GN-18
403-CH42 GN-18
403-CH46 GN-18
H795-CH22 PK-18
H795-CH11 PK-18
H795-CH2 PK-18
450-CH18 YL-18
150-CH6 OR-18
945-CH8 BR-18
G850-CH14 BU-18
944-CH7 OR-18
G479-CH15 WH-18
430-CH13 BU-18
A307-CH9 GY-18
A982-CH10 BR-18
R974-CH12 OR-18
229-CH30 BK-14

110-CH36 RD-14

H747-CH21 BR-18
110-CH34 RD-14
110-CH33 RD-14

522-CH24 WH-18
326-CH23 RD-18
521-CH5 YL-18

J843-CH26 PU-18
J843-CH27 PU-18
F713-CH3 OR-18
443-CH28 YL-18
J843-CH38 PU-18

H746-CH20 YL-18

450-CH18 YL-18

X918-CH19 PU-18

201-CH29 BK-18
R971-CH17 YL-18
J844-CH1 GY-18

X918-CH19 PU-18

110-CH36 RD-14
110-CH25 RD-10
110-CH34 RD-14
110-CH33 RD-14
229-CH41 BK-10

430-CH13 BU-18
G850-CH14 BU-18
G479-CH15 WH-18

H795-CH22 PK-18
R971-CH17 YL-18

R974-CH12 OR-18
X919-CH16 WH-18

F713-CH3 OR-18

944-CH7 OR-18
945-CH8 BR-18

GY-18
PU-18
BR-18
PK-18
J844-CH1
J843-CH38
A982-CH10
H795-CH2

200-CJ126 BK-18
614-CJ70 PU-18
200-CJ120 BK-18
200-CJ108 BK-14
200-CJ128 BK-14

397-CJ30 OR-14
200-CJ108 BK-14
A301-CJ16 WH-18
A300-CJ14 GN-18
398-CJ18 BU-14
175-CJ95 RD-14

174-CJ97 RD-12

(4) START RELAY


125-1302

11

GY-18
YL-18
OR-18
OR-18
GN-18
WH-18
GN-18
BU-18
PK-18

(4) HOOD RAISE/LOWER MOTOR CONTROL


149-2612

BUSS BAR 7V-9275

(6) ENGINE ECM


240-5307

13

417-CJ52
484-CJ41
416-CJ39
962-CJ81
136-CJ53
975-CJ76
727-CJ40
728-CJ26
453-CJ27

CAT DATA LINK +


CAT DATA LINK -

397-CJ30
A300-CJ14
200-CJ108
398-CJ18
175-CJ95
A301-CJ16

175-CJ95 RD-14

80A

RIGHT SIDE ENGINE


15

ALTERNATOR R TERM INPUT


KEYSWITCH INPUT

102-CJ100 RD-14

(4) HOOD ACTUATOR BREAKER


9H-1958

15A

ECM MOUNT
BOLT

OR-18
OR-18
GN-18
YL-18

174-CJ97 RD-12

608-CJ67 GN-14
322-CJ25 GY-18
E455-CJ105 BR-18
432-CJ8 PK-18
442-CJ9 GY-18
779-CJ122 WH-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
199-CJ17 RD-18
123-CJ104 WH-18
611-CJ2 PU-14
619-CJ3 GN-14
727-CJ40 GN-18
P976-CJ10 BR-18
C529-CJ28 GY-18

(4) RUNNING LAMP BREAKER


3T-2662

20A

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
CAT DATA LINK +
CAT DATA LINK -

INJECTION ACTUATION SOL +


INJECTION ACTUATION SOL -

CRANKSHAFT RPM
CRANKSHAFT RPM

INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE

CAMSHAFT RPM
CAMSHAFT RPM

INJECTOR 1&2 COMMON


INJECTOR 3&4 COMMON
INJECTOR 5&6 COMMON

X919-CH16 WH-18

403-CH43 GN-18
521-CH5 YL-18
522-CH24 WH-18
326-CH23 RD-18
109-CH39 RD-4
200-CH37 BK-18

H747-CH21 BR-18
H746-CH20 YL-18

L985-NG47 YL-18

G854-NG27 PK-18
G855-NG28 PU-18

E966-NG25 YL-18
E965-NG26 BU-18

A705-NG23 BU-18
A706-NG24 GY-18

E964-NG21 WH-18
E963-NG22 BK-18

L983-NG19 WH-18
L984-NG20 OR-18
L985-NG47 YL-18

F411-NG45 GY-18
G853-NG12 BU-18
A701-NG13 GY-18
A702-NG14 PU-18
A703-NG15 BR-18
A704-NG16 GN-18
R746-NG17 PK-18
G826-NG56 BR-18
G827-NG57 BU-18

995-NG10 BU-18

G849-NG9 BR-18

G856-NG6 WH-18
G857-NG7 YL-18
C990-NG8 YL-18

G833-NG5 PK-18

R747-NG4 GY-18

C991-NG51 PK-18

15A

CH-C2
1607689
J1

962-AT1
709-AT2
751-AT3
752-AT4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

611-CJ2 PU-14
987-CJ123 WH-18
619-CJ3 GN-14

OR-18
YL-18
GY-18
GN-18
OR-18
PU-18
GN-18
GN-18
BR-18
OR-18
OR-18
YL-18
WH-14
BR-18
BR-18
PK-18
BU-18
GY-18
GY-18
OR-18
GN-18
PK-18
WH-18
RD-14
WH-18

K933-CJ84 GN-18
614-CJ60 PU-18
P931-CJ124 GN-18
F766-CJ47 WH-18
447-CJ102 PK-18
G764-CJ15 PK-18
453-CJ27 PK-18
419-CJ7 YL-18
728-CJ26 BU-18
C530-CJ29 BU-18
426-CJ65 BR-18
114-CJ21 RD-18
174-CJ97 RD-12
136-CJ53 GN-18
138-CJ22 GN-18
964-CJ113 BU-18
112-CJ110 PU-4
762-CJ36 YL-18
251-CJ23 BK-18
953-CJ24 GY-18

102-CJ100 RD-14
112-CJ110 PU-4
174-CJ97 RD-12
306-CJ93 GN-18
308-CJ86 YL-18
975-CJ79 WH-18

101-AF4 RD-14

L985-NG40 YL-18
L985-NG39 YL-18

L983-NG36 WH-18
L983-NG35 WH-18
L983-NG19 WH-18

L984-NG38 OR-18
L984-NG37 OR-18
L984-NG20 OR-18

G826-NG53 BR-18
G826-NG18 BR-18
G826-NG56 BR-18

G833-NG42 PK-18
G833-NG43 PK-18
G833-NG44 PK-18
G833-NG5 PK-18

G829-NG32 GN-18
G829-NG34 GN-18
G829-NG33 GN-18
G829-NG2 GN-18

G828-NG1 WH-18

RD-18
GY-18
BR-18
PK-18
PU-18
BU-18
C987-NG46
F411-NG45
G849-NG9
G854-NG27
G855-NG28
G850-NG3

G827-NG48 BU-18
G827-NG54 BU-18

BU-18
YL-18
GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
PK-18
GY-18
BU-18
PK-18
G850-NG3 BU-18

(15) VARIABLE SPEED FAN SOL


148-2350

AIR FILTER RESTRICTED LED INDICATOR


AIR INLET HEATER LED INDICATOR
SERVICE INTERVAL LED INDICATOR

1
2

START AID SWITCH


GROUND LEVEL SHUTDOWN SW (N/C)

TOOL BOX

SENSOR +5V
SENSOR/SENDER COMMON
THROTTLE SENSOR/LED IND +8V
THROTTLE SENSOR/SWITCH RETURN

CH-C14
155-2269

OIL TEMPERATURE
INTAKE AIR TEMP
INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
TURBO OUTLET PRESSURE
PRESS SENSOR SUPPLY +5V
PRESS SENSOR RETURN -

(8) OIL PRESSURE SENSOR


194-6725

COOLANT TEMPERATURE

BK-18
RD-18
WH-18

INJECTION ACTUATION PRESSURE

1
2
3
4

TDC SERV PROBE


TDC SERV PROBE
OIL PRESSURE

1
3

(27) GROUND LEVEL SHUTDOWN SW


158-6634

CJ-C5
1552272
X918-CJ5 PU-18
H795-CJ4 PK-18
X919-CJ1 WH-18

J2

ANALOG TEMPERATURE SENDER COMMON

BK-18
RD-18
WH-18

NG-C5
1112416
A
BK-18
E965-NG26 BU-18
B
BK-18
E966-NG25 YL-18
(16) CRANK SPEED TIMING SENSOR
109-7195
NG-C15
3E3370
+5V OR-18 A
G826-NG18 BR-18
GROUND YL-18 B
G827-NG48 BU-18
SIGNAL GN-18 C
C990-NG8 YL-18

NG-C1
1607690

FUEL PRESSURE

A
B
C

A301-CJ16 WH-18
199-CJ17 RD-18
A300-CJ14 GN-18

TWISTED WIRES - NOTE A

ATMOSPHERIC PRESSURE

(27) HOOD ACTUATOR SW


146-0240

AIH RELAY +24 VOLTS 2AMP

BK

CJ-C21
1552267

C987-NG46 RD-18

(15) CAM SPEED TIMING SENSOR


109-7194

AIH RELAY -

398-CJ18 BU-14

G828-NG1 WH-18
G829-NG2 GN-18

MOTOR

CJ-C20
1297163

TWISTED WIRES - NOTE A

(8) COOLANT TEMP SENDER


130-9811
NG-C4
1003320
A
E963-NG22 BK-18
SIGNAL
B
E964-NG21 WH-18
GROUND

(2) HOOD ACTUATOR MOTOR


161-4002

RD

NG-C6
1552269
1
995-NG10 BU-18
2
G833-NG42 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CJ-C17
1297164
1

NG-C7
1552269
1
G853-NG12 BU-18
2
G833-NG43 PK-18

+ BATTERY
GROUND

PRODUCT LINK ATTACHMENT

20A

(14) INTAKE MAN AIR TEMP SENDER


130-9811

SIGNAL
GROUND

397-CJ30 OR-14

G827-NG57 BU-18

SIGNAL
GROUND

AUXILLARY START RECEPTACLE


CABLES JR1 AND JR2 ARE NOT
SERVICED SEPERATELY

NG-C10
1552269
G856-NG6 WH-18
G857-NG7 YL-18

995-NG10
C990-NG8
A701-NG13
A702-NG14
A703-NG15
A704-NG16
A705-NG23
A706-NG24
R746-NG17
R747-NG4
G853-NG12
C991-NG51

1
2

PRESS SENSOR SUPPLY +5V


PRESS SENSOR RETURN -

JR-C1
1932189

NG-C17
3E3370
G826-NG53 BR-18
G827-NG54 BU-18
C991-NG51 PK-18

CONN 5

RIGHT FRAME GROUND

CBL-JR1 RD-00

CONN 1

A
B
C

NG-C14
3E3364
TIMING CAL
PROBE

CBL-JR2 BK-00

CONN 4

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
YL-18
YL-18
OR-18
OR-18
WH-18
WH-18

TWISTED WIRES - NOTE A

CBL-HH1 BK-00
(25) DISCONNECT SW
7N-0718

NG-C9
3E5179
A701-NG13
A702-NG14
A703-NG15
A704-NG16
A705-NG23
A706-NG24
L985-NG40
L985-NG39
L984-NG38
L984-NG37
L983-NG36
L983-NG35

E963-NG22 BK-18
E964-NG21 WH-18

(8) FUEL PRESSURE SENSOR


194-6725
OR-18
+V
YL-18
GROUND
GN-18
SIGNAL

1
2
3
4
5
6
7
8
9
10
11
12

E966-NG25 YL-18
E965-NG26 BU-18

CX-C6
1552252
GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
YL-16
YL-16
OR-16
OR-16
WH-16
WH-16

G856-NG6 WH-18
G857-NG7 YL-18

A701-CX601
A702-CX602
A703-CX603
A704-CX604
A705-CX605
A706-CX606
L985-CX702
L985-CX608
L984-CX402
L984-CX610
L983-CX202
L983-CX612

G828-NG30 WH-18
G828-NG29 WH-18
G828-NG31 WH-18

TWISTED WIRES - NOTE A

ENGINE INJECTOR HARNESS

CBL-GG1 BK-00

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

VARIABLE SPD FAN CONTROL+

CX-C7
1539693

CX-C5
1539693
A706-CX606 GY-16
L985-CX702 YL-16

CX-C4
1539693

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

(22) CYL HEAD


SOL 6
128-7991

A705-CX605 BU-16
L985-CX608 YL-16

CX-C3
1539693

(22) CYL HEAD


SOL 5
128-7991

A704-CX604 GN-16
L984-CX402 OR-16

A702-CX602 PU-16
L983-CX202 WH-16

CX-C2
1539693

A701-CX601 GY-16
L983-CX612 WH-16

CX-C1
1539693

(22) CYL HEAD


SOL 4
128-7991

(22) CYL HEAD


SOL 3
128-7991

A703-CX603 BR-16
L984-CX610 OR-16

(22) CYL HEAD


SOL 2
128-7991

ABBREV

416-CJ39
484-CJ41
417-CJ52
N939-CJ83
976-CJ91
E416-CJ92
G486-CJ85
306-CJ93
321-CJ94
307-CJ127
604-CJ68
E919-CJ31
H716-CJ45
E920-CJ32
H717-CJ46
E921-CJ33
G485-CJ35
761-CJ121
H718-CJ19
H714-CJ38
E922-CJ34
H713-CJ37
106-CJ20
102-CJ100
987-CJ123

200-CJ101 BK-18
419-CJ7 YL-18
201-CJ82 BK-18
962-CJ64 OR-18
432-CJ8 PK-18
447-CJ102 PK-18
201-CJ71 BK-18
G764-CJ15 PK-18
779-CJ122 WH-18
P976-CJ10 BR-18

DESCRIPTION
CIRCUIT CONNECTED

CH-C3
1552269
1
326-CH23 RD-18
2
200-CH37 BK-18

AT-C10
7X6222

CJ-C11
8N1533

200-CJ128 BK-14
200-CJ108 BK-14
200-CJ120 BK-18
614-CJ70 PU-18

HIGHWAYS

AX-C2
1552269
A893-AX3 OR-18
326-AX2 RD-18

BLADE, SPADE, RING OR SCREW


TERMINAL

(22) CYL HEAD


SOL 1
128-7991

H716-AE21 WH-14

CONN 24

CONN 21

112-CJ110 PU-4

964-CJ113 BU-18
975-CJ77 WH-18
426-CJ65 BR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
761-CJ121 GY-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
G485-CJ35 BU-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
F766-CJ47 WH-18
E455-CJ105 BR-18
987-CJ123 WH-18

TURN SIGNAL / WIPER WASHER CIRCUIT

NG-C12
3E3370
A
G828-NG29 WH-18
B
G829-NG33 GN-18
C
R746-NG17 PK-18

A
B
C

619-AG46 GN-14
619-AG45 GN-14
138-AG2 GN-18
201-AG5 BK-18
605-AG15 YL-18
606-AG16 GY-18
614-AG58 PU-18
617-AG59 BR-18
761-AG25 GY-18
762-AG22 YL-18
953-AG10 GY-18
975-AG28 WH-18
976-AG29 OR-18
987-AG54 WH-18
C529-AG12 GY-18
C530-AG14 BU-18
E416-AG56 PU-18
E919-AG23 YL-18
E920-AG24 BR-18
E921-AG26 PK-18
E922-AG27 GN-18
G485-AG6 BU-18
H713-AG18 PK-18
H714-AG19 OR-18
H716-AG20 WH-14
H717-AG21 BR-18
H718-AG13 GY-18
N939-AG51 GN-18
P931-AG53 GN-18

H716-AE18 WH-18
H716-AE14 WH-18
H716-AE12 WH-18

H716-AE6 WH-14

T-C2
3E3364
619-T5 GN-14
200-T6 BK-14

611-T1
200-T7
619-T5
617-T2
605-T3

N-C2
3E3364
1
606-N1 GY-14
2
200-N2 BK-14

AG-C30
3E3370

(19) DUMP PROP SOL


138-2924

EC-C5
EC-C4
3E3370
1552267
A
106-EC47 WH-18
B
251-EC42 BK-18
C
C530-EC18 BU-18

900-AT13
901-AT14
975-AT15
K977-AT16

ENGINE CONTROL CIRCUIT

(23) INJECTION ACTUATION PRESS SENS


194-6726

30 Page,

BK-18
BK-18

322-AG43 GY-18
322-AG44 GY-18

619-AG17 GN-14

E907-AT10 GY-18
E909-AT11 WH-18
755-AT12 OR-18

MONITOR CIRCUIT

OR-18
+5V
YL-18
GROUND
(23) AIR INLET HEATER
GN-18
SIGNAL
145-1550
(14) ATMOSPHERIC PRESS SENSOR
194-6722

(23) ENGINE OIL TEMP SENDER


191-6587

322-AG11 GY-18

(17) HYD OIL LEVEL SW


123-2993

E901-AT9 GN-18
E900-AT5 WH-18

TRANSMISSION CONTROL CIRCUIT

NG-C11
3E3370
A
G828-NG30 WH-18
B
G829-NG34 GN-18
C
R747-NG4 GY-18

(14) TURBO OUTLET PRESS SENSOR


194-6723

200-AG8 BK-14

AG-C2
AG-C20 AE-C12
3E5179
1552252 1552252
1
1
H713-AE4 PK-18
H713-AG18 PK-18
2
2
H716-AG20 WH-14
H716-AE6 WH-14
3
3
H717-AG21 BR-18
H717-AE7 BR-18
4
4
975-AE2 WH-18
975-AG28 WH-18
5
5
976-AG29 OR-18
976-AE3 OR-18
6
6
E919-AE8 YL-18
E919-AG23 YL-18
7
7
E920-AG24 BR-18
E920-AE9 BR-18
8
8
E921-AE10 PK-18
E921-AG26 PK-18
9
9
E922-AE11 GN-18
E922-AG27 GN-18
10
10
H714-AG19 OR-18
H714-AE5 OR-18
11
11
12
12
N939-AG51 GN-18

(17) HYD TEMP SENSOR


118-7226

AT-C1
1552269

START AID CIRCUIT

(22) AIR INLET HEATER RELAY


125-1302

OR-18
YL-18
GN-18

200-AG7 BK-14

200-AG48 BK-18
200-AG42 BK-18
200-AG38 BK-14
200-AG37 BK-18
200-AG41 BK-18
200-AG39 BK-18
200-AG40 BK-14
200-AG52 BK-18

CONN 26

E906-AT6
E908-AT7
754-AT8
E901-AT9

HEATER AND AIR CONDITIONER CIRCUIT

+5V
GROUND
SIGNAL

106-AG35 WH-18
106-AG34 WH-18

106-AG3 WH-18

1
2

1
2

AG-C15
3E3364

A
B
C

T-C4
3E3364
605-T3 YL-14
200-T4 BK-14

CONN 30
RH FRONT FLOOD
176-0780

1
2

606-AG16 GY-18
200-AG37 BK-18

(19) RACKBACK PROP SOL


138-2924

(11) REAR WASHER PUMP


7T-8890

AT-C9
1552269

STARTING CIRCUIT
101-CH44 RD-4

AIR INLET HEATER GND


ENGINE GROUND

114-AG1 RD-18

E900-AT5 WH-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

STRAP AS.

AG-C14
CONN 311552269

CP-C1
AG-C13
1552269
3E3364
1
G485-AG6 BU-18
G485-CP1 BU-18
2
201-AG5 BK-18
201-CP2 BK-18

E907-AT10 GY-18
E906-AT6 OR-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

CBL-FF1 OR-6

251-AG30 BK-18
251-AG31 BK-18
114-AG32 RD-18
114-AG33 RD-18

(11) FRONT WASHER PUMP


7T-8890

BK-18
BK-18

E455-AN11 BR-16

GROUND CIRCUIT

BK-18
BK-18

1
2

CONN 33

106-EC3 WH-18

496-AN4 WH-18
201-AN2 BK-18

GN-18
YL-18
BU-18
OR-18
PU-18
WH-18

WIRE GROUP COLOR DESCRIPTIONS

CH-C7
CH-C9
1552269
3E3364
1
1
521-CH5 YL-18
2
2
522-CH24 WH-18

CONN 3

522-AH7 WH-18

AH-C2
1552269
1
513-AH3 OR-18
2
522-AH5 WH-18

619-AG45 GN-14
200-AG38 BK-14

1
2

LH HI LO TURN LAMP
105-4849

T-C1
1552273

CONN 29

G-C1
AG-C11
AG-C19 G-C2
1552269
1552269
3E3364 3E3364
1
1
1
200-AG52 BK-18
200-G1 BK-16
2
2
2
P931-AG53 GN-18
P931-G2 GN-18

AN-C1
1552267

A/C PRESSURE SWITCH IS NORMALLY OPEN


BEFORE REFRIGERANT CHARGE

BK-18
BK-18

251-AG9 BK-18

AN-C2
1552269

975-AT15 WH-18
751-AT3
752-AT4
754-AT8
755-AT12
900-AT13
901-AT14

AN-C5
7T5957
507-AN6 WH-18
200-AN10 BK-18

442-AN3 GY-18

CONN 15

443-CH28 YL-18
201-CH29 BK-18

2 3

+V
SIGNAL
GROUND

200-AG39 BK-18
322-AG43 GY-18
322-AG44 GY-18
605-AG15 YL-18
606-AG16 GY-18
619-AG45 GN-14
619-AG46 GN-14
P931-AG53 GN-18
614-AG58 PU-18
617-AG59 BR-18
611-AG55 PU-14
611-AG60 PU-14

(24) XMSN FILTER BYPASS SWITCH


117-7773

CH-C5
1552269

F766-AG36 WH-18
F766-AG4 WH-18

BK-18
BK-18

TWISTED WIRES - NOTE A

AH-C4
3E3364

F766-AG50 WH-18

TWO LIGHTING PACKAGES ARE AVAILABLE TO NACD:


NACD STANDARD AND NACD ROADING. EITHER
PACKAGE WILL CONNECT TO CONNECTORS AG-C4 AG-C5,
AG-C14, AG-C16 AG-C27 AND AG-C29

TRANSMISSION

AH-C1
1552269
1
513-AH2 OR-18
2
521-AH1 YL-18

RD-18
BU-18
BK-18

611-AG60 PU-14
614-AG58 PU-18

AG-C7
3E3382

506-AN5 PU-18

AT-C6
3E3364

(3) AC PRESS SW
114-5333

611-AG60 PU-14
611-AG55 PU-14

CAB LIGHT HARNESS (ATTACHMENT)

RD-4
RD-4

RH FORWARD HORN
163-1201

AG-C16
CONN 301552269

T-C3
3E3370
611-T1 PU-14
617-T2 BR-14

CONN 28

LH TURN SIGNAL
3E-6466

LH FRONT FLOOD
176-0780

LH FORWARD HORN
174-7875

RD-18
RD-18
BK-14
BK-18
BK-18
BK-14

RH REAR CAB FLOODLAMP


176-0780

RD-10

WH-18
WH-18

1
2

PU-18
101-CJ88
109-CJ87
200-CJ120
110-CJ89
201-CJ73
304-CJ75

BEACON
128-6983

Y-C2
1552269
1
615-Y5 YL-14
2
200-Y6 BK-14

CJ-C1
AG-C1
9X1343
9X0141
1
114-AG1 RD-18
114-CJ21 RD-18
2
138-CJ22 GN-18
138-AG2 GN-18
3
106-AG3 WH-18
106-CJ20 WH-18
4
F766-CJ47 WH-18
F766-AG50 WH-18
5
201-CJ78 BK-18
201-AG5 BK-18
6
G485-CJ35 BU-18
G485-AG6 BU-18
7
200-CJ111 BK-14
200-AG7 BK-14
8
200-CJ112 BK-14
200-AG8 BK-14
9
251-AG9 BK-18
251-CJ23 BK-18
10
953-AG10 GY-18
953-CJ24 GY-18
11
322-AG11 GY-18
322-CJ25 GY-18
12
13
C529-AG12 GY-18
C529-CJ28 GY-18
14
H718-CJ19 GY-18
H718-AG13 GY-18
15
16
N939-AG51 GN-18
N939-CJ83 GN-18
17
307-CJ127 OR-18
18
C530-AG14 BU-18
C530-CJ29 BU-18
19
605-CJ66 YL-18
605-AG15 YL-18
20
606-CJ69 GY-18
606-AG16 GY-18
21
611-AG57 PU-14
611-CJ2 PU-14
22
614-AG58 PU-18
614-CJ70 PU-18
23
617-AG59 BR-18
617-CJ72 BR-18
24
987-CJ123 WH-18
987-AG54 WH-18
25
P931-AG53 GN-18
P931-CJ124 GN-18
26
964-CJ113 BU-18
27
E416-CJ92 PU-18
E416-AG56 PU-18
28
619-AG17 GN-14
619-CJ3 GN-14
29
H713-AG18 PK-18
H713-CJ37 PK-18
30
H714-AG19 OR-18
H714-CJ38 OR-18
31
H716-AG20 WH-14
H716-CJ45 WH-14
32
H717-AG21 BR-18
H717-CJ46 BR-18
33
762-AG22 YL-18
762-CJ36 YL-18
34
E919-AG23 YL-18
E919-CJ31 YL-18
35
E920-AG24 BR-18
E920-CJ32 BR-18
36
761-AG25 GY-18
761-CJ121 GY-18
37
E921-AG26 PK-18
E921-CJ33 PK-18
38
E922-AG27 GN-18
E922-CJ34 GN-18
39
975-CJ77 WH-18
975-AG28 WH-18
40
976-AG29 OR-18
976-CJ91 OR-18
K933-CJ84 GN-18
E455-CJ105 BR-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
201-CJ80 BK-18
200-CJ109 BK-18
426-CJ65 BR-18
201-CJ96 BK-18

106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ96 BK-18
201-CJ80 BK-18
201-CJ78 BK-18
251-CJ23 BK-18
307-CJ127 OR-18
322-CJ25 GY-18
426-CJ65 BR-18
442-CJ9 GY-18
496-CJ11 WH-18
506-CJ12 PU-18
507-CJ13 WH-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ2 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
619-CJ3 GN-14
761-CJ121 GY-18
762-CJ36 YL-18
953-CJ24 GY-18
964-CJ113 BU-18
975-CJ77 WH-18
976-CJ91 OR-18
987-CJ123 WH-18
C529-CJ28 GY-18
C530-CJ29 BU-18
E416-CJ92 PU-18
E455-CJ105 BR-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
F766-CJ47 WH-18
G485-CJ35 BU-18
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ45 WH-14
H717-CJ46 BR-18
H718-CJ19 GY-18
K933-CJ84 GN-18
N939-CJ83 GN-18
P931-CJ124 GN-18

304-CH35 WH-8

604-CJ115 OR-18
614-CJ119 PU-18
200-CJ44 BK-18

CJ-C37
3E3364
BK-18
BK-18

229-CJ90 BK-10
X918-CJ5 PU-18

WH-18

RD
BK

1
2

AG-C17
1552269
1
322-AG43 GY-18
2
114-AG32 RD-18

+V
GROUND
SIGNAL

(30) BUCKET/TILT POSITION SWITCH


176-5459
A
B
C

RD-18
BK-18

AG-C3
1552269
1
322-AG44 GY-18
2
114-AG33 RD-18

USED ON PILOT MACHINES

CBL-AA1 RD-00
(10) STARTER
207-1556
(168-8125 MED DUTY JAPAN)

H795-CJ4 PK-18
X918-CJ5 PU-18
X919-CJ1 WH-18
CBL-GG1 BK-00
CBL-JR1 RD-00

CJ-C25
1552269
1
608-CJ116 GN-14
2
200-CJ43 BK-14

(2) BACKUP ALARM


123-6449

200-CJ108
200-CJ126
321-CJ94
614-CJ70
200-CJ120
201-CJ74
123-CJ104
201-CJ73
608-CJ67
199-CJ17
606-CJ49
605-CJ55
617-CJ59
604-CJ68
614-CJ60
G486-CJ85
975-CJ51
200-CJ128

200-Y2 BK-14
200-Y4 BK-14
200-Y8 BK-14
200-Y6 BK-14
200-Y12 BK-14
200-Y10 BK-14

200-AJ3 BK-18

CBL-CC1 RD-00

LEFT SIDE ENGINE


RH REAR FLOODLAMP
172-9973

611-AG57 PU-14

(19) (S1) ENERGIZE TO ENGAGE IMPLEMENT

BEACON ATTACHMENT HARNESS

OR-14
WH-18
GN-18
BU-14
BK-18
BK-18
RD-10
RD-4
WH-8
RD-4

AJ-C1
3E3370
F766-AJ1 WH-18
762-AJ2 YL-18
200-AJ3 BK-18

AG-C6
3E3364

EC-C2
EC-C3
1552267
3E3370
A
200-EC49 BK-18
B
F766-EC41 WH-18
C
761-EC36 GY-18

CJ-C26
1552269
1
606-CJ49 GY-18
2
200-CJ48 BK-18

A
C
B

RD-18
WH-18
BK-18

114-AG32
114-AG33
200-AG40
200-AG37
200-AG52
200-AG38

QUICK COUPLER SOLENOIDS


3E-8575

CAB LIGHT HARNESS (STANDARD)

CJ-C8
1552267
S
T

OR-18
BK-18
BU-18

(21) BUCKET/TILT POSITION SENSOR


169-0417

AJ-C2
1552272
762-AJ2 YL-18
F766-AJ1 WH-18

A
B
C

AG-C4
CONN 291552269
619-AG46 GN-14
200-AG40 BK-14

A
B
C

CONN 27

CONN 27

1
2

605-AG15 YL-18
200-AG39 BK-18

USED ON PILOT MACHINES WITH PCS


AND E/H MACHINES
AM-C2
1552267
106-AM1 WH-18
953-AM3 GY-18
H718-AM2 GY-18

CONN 23

(19) (S2) ENERGIZE TO RELEASE IMPLEMENT

200-J2 BK-14

H795-CJ4 PK-18
X919-CJ1 WH-18

WH-8

J-C1
1552269
1
603-J1 PK-14
2
200-J2 BK-14

603-J1 PK-14

397-CJ30
A301-CJ16
A300-CJ14
398-CJ18
200-CJ107
200-CJ98
110-CJ89
109-CJ87
304-CJ75
101-CJ88

AG-C28
3E3370
A
B
C

AG-C5
CONN 28 1552269

(20) LIFT POSITION SENSOR


169-0417
+24V
GROUND
SIGNAL

P976-EP11 BR-18
P976-EP10 BR-18

EP-C4
1552272
P976-EP11 BR-18
200-EP4 BK-18
200-EP7 BK-18
779-EP8 WH-18

200-AC2 BK-14
200-AC4 BK-14

G
RH STOP TAIL PARK LAMP
135-0426

AG-C27
1552267
611-AG55 PU-14
617-AG59 BR-18

USED ON PILOT MACHINES AND


PILOT MACHINES WITH PCS

AG-C29
1552267

BK-16
RD-16
BU-16

A
B
C

200-CH45 BK-4

199-CJ17
397-CJ30
398-CJ18
A300-CJ14
A301-CJ16

CJ-C29
CJ-C28
CU-C1 3E3364
1552269
3E3364
1
614-CJ118 PU-18
1
614-CU1 PU-18
2
200-CJ50 BK-18
2
200-CU2 BK-18

LICENSE PLATE LAMP 1


125-4439

109-CH39 RD-4
608-CJ67 GN-14
614-CJ60 PU-18
614-CJ70 PU-18

614-CJ119 PU-18
614-CJ118 PU-18
606-CJ49 GY-18
200-CJ63 BK-14
605-CJ55 YL-18
617-CJ59 BR-18
200-CJ44 BK-18
200-CJ50 BK-18
200-CJ48 BK-18
200-CJ43 BK-14
200-CJ56 BK-18
321-CJ94 BR-18
975-CJ51 WH-18
200-CJ54 BK-18

CR-C1
3E3364

109-CH39
110-CH25
200-CH37
201-CH29
229-CH41

604-CJ68 OR-18

608-CJ116 GN-14
608-CJ117 GN-14

LICENSE PLATE LAMP HARNESS COSA ITALIAN ROADING

LICENSE PLATE LAMP 2


125-4439
614-CU6 PU-18
200-CU5 BK-18

(Dimensions: 39 inches x 28 inches)

EP-C3
1552269
1
779-EP9 WH-18
2
200-EP6 BK-18

(9) SECONDARY STEERING PRESS SW


3E-6450

200-CJ128 BK-14
201-CJ74 BK-18
123-CJ104 WH-18
200-CJ98 BK-18
200-CJ107 BK-18
975-CJ51 WH-18
608-CJ67 GN-14
397-CJ30 OR-14
200-CJ126 BK-18
199-CJ17 RD-18
A301-CJ16 WH-18
398-CJ18 BU-14
A300-CJ14 GN-18
605-CJ55 YL-18
G486-CJ85 GN-18
606-CJ49 GY-18
617-CJ59 BR-18
604-CJ68 OR-18
614-CJ70 PU-18
321-CJ94 BR-18
614-CJ60 PU-18
X919-CJ1 WH-18
229-CJ90 BK-10
X918-CJ5 PU-18
H795-CJ4 PK-18

X918-CH19

RENR4324-03 VOL 1 of 2

779-EP2 WH-18

(45) QC RELEASE DIODE


189-3158

CONN 21

608-CJ117 GN-14
200-CJ63 BK-14

OR-18
BK-18
WH-18

AG-C24
AG-C26
3E3376
1552272
1
1
762-AG22 YL-18
2
2
F766-AG36 WH-18
3
3
4
4
200-AG41 BK-18

BK-14
BK-18
BK-18
BK-18
BK-10

304-CH35 WH-8

LICENSE PLATE LAMP 3


125-4439

EP-C2
1552269
1
P976-EP10 BR-18
2
200-EP5 BK-18

200-EP5 BK-18
200-EP4 BK-18
200-EP7 BK-18
200-EP6 BK-18

200-EP1 BK-18

CONN 12

CONN 10

LH REAR FLOODLAMP
CJ-C34
172-9973
1552269
1
2

AG-C12
AG-C10
1552267
3E3370
A
106-AG35 WH-18
B
251-AG30 BK-18
C
C530-AG14 BU-18

GROUND
+ BATTERY
SOLENOID

USED ON E/H MACHINES


200-CV7 BK-18
200-CV6 BK-18

CONN 7

T
(29) REAR AXLE OIL TEMP SWITCH
155-8999

BK-18
RD-18
PK/WH-18

AG-C18
AG-C25 AM-C1
1552267
3E3370 3E3370
A
A
106-AG34 WH-18
106-AM1 WH-18
B
B
953-AG10 GY-18
953-AM3 GY-18
C
C
H718-AG13 GY-18
H718-AM2 GY-18

PK-18
BK-18

200-CJ106 BK-18

AP-C1
CA-C4
CA-C2
3E3364
3E3364
1552269
1
1
200-AP1 BK-18
200-CA1 BK-18
2
2
G454-AP2 PK-18
G454-CA2 PK-18

1
2

BK-18
BK-18

604-AW22 OR-18
200-AW16 BK-18
614-AW25 PU-18

AW-C9
1552269

CONN 6

T
(29) AXLE OIL COOLER TEMP SWITCH
155-8998

JAPAN ROADING

(13) FUEL LEVEL SENDER


157-8857

SECONDARY STEERING ATTACHMENT

FRAME GND

CBL-JJ1 BK-00

T
G

608-AW7 GN-14

CBL-CC1 RD-00

A
B
C

BACKUP

200-AW1 BK-14

AW-C13
1552267

S
T
G

TURN

200-AW2 BK-14

BK-14
BK-14
BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18
RD-16

THE JAPAN MAIN CHASSIS HARNESS IS THE SAME AS


THE NACD AND COSA MAIN CHASSIS HARNESS
EXCEPT FOR THE ADDITION OF THE
LEFT AND RIGHT BACKUP LIGHTS AND THE BACKUP ALARM RELAY
AND ASSOCIATED WIRING THAT IS SHOWN HERE

608-AW20 GN-14
200-AW17 BK-14

YL-18

STOP/TAIL

200-AW1
200-AW2
321-AW3
604-AW4
605-AW5
606-AW6
608-AW7
614-AW8
617-AW9
975-AW10
175-AW11

SHOWN WITH
BRAKE OFF

(28) LIFT POSITION SWITCH


3E-7844

AG-C8
AG-C9
1552267
3E3370
A
200-AG42 BK-18
B
F766-AG4 WH-18
C
761-AG25 GY-18

CONN 22

CBL-NN1 RD-00

(9) SECONDARY STEERING MOTOR


183-6967

BK-16
RD-16
BU-16

A
B
C

LEFT HAND FRAME

RH REAR FLOODLAMP 2
AW-C5
176-0780
1552269
1
2
LICENSE PLATE LAMP
5A-3808

321-AW3 BR-18

BK-18
BK-18
BK-18
BK-14
BK-14
BK-18
BK-18

SHOWN WITH
BRAKE ON

(24) BRAKE OIL PRESS SW


175-3244

CJ-C14
1552269
1
447-CJ102 PK-18
2
201-CJ71 BK-18

CONN 11

1
2

(12) BACKUP ALARM RELAY


AW-C1
4Y-6135
4Y6136
30
3
86
1
2
85 5
87
87a

975-AW10 WH-18

200-CJ48
200-CJ50
200-CJ54
200-CJ63
200-CJ43
200-CJ56
200-CJ44

962-CV12 OR-18
962-CV15 OR-18

CV-C1
1552269
1
727-CV10 GN-18
2
200-CV7 BK-18
ARC SUPPRESSOR 1
106-8704

1
2

608-AW21 GN-14
200-AW19 BK-14

CBL-GG1 BK-00

975-AW12 WH-18
975-AW13 WH-18
321-AW14 BR-18
321-AW15 BR-18
200-AW16 BK-18
200-AW17 BK-14
200-AW18 BK-18
200-AW19 BK-14
608-AW20 GN-14
608-AW21 GN-14
604-AW22 OR-18
604-AW23 OR-18
614-AW24 PU-18
614-AW25 PU-18
605-AW5
606-AW6
617-AW9
175-AW11

BK-18
BK-18
BK-18
BK-18

LH REAR FLOODLAMP 2
AW-C4
176-0780
1552269
1
2

727-CV2 GN-18
727-CV10 GN-18

BK-16
RD-16
BU-16

CJ-C36
1552267
201-CJ82 BK-18
432-CJ8 PK-18

1
2

612-AW26 GY-18

200-CJ107
200-CJ54
200-CJ48
200-CJ126

1
2

87
87a

CBL-MM1 RD-00

BK-18
BK-14
BK-18
BK-18

AW-C11
3E3364

85

136-CV3 GN-18
728-CV5 BU-18
975-CV4 WH-18
727-CV9 GN-18

(4) SECONDARY STEERING RELAY


183-6970

200-CJ56
200-CJ43
200-CJ44
200-CJ50

605-AW5 YL-18

200-CJ128 BK-14
200-CJ106 BK-18
200-CJ63 BK-14
200-CJ98 BK-18

1
2

B
G

BACKUP

AW-C7
1552269

229-CJ90 BK-10

T
G

TURN

604-AW23 OR-18
200-AW18 BK-18
617-AW9 BR-18
200-CJ98 BK-18
200-CJ106 BK-18
200-CJ43 BK-14
200-CJ63 BK-14
200-CJ56 BK-18
200-CJ107 BK-18
200-CJ48 BK-18
200-CJ126 BK-18
200-CJ50 BK-18
200-CJ54 BK-18
200-CJ44 BK-18
229-CJ90 BK-10
200-CJ128 BK-14

A
B
C

CBL-JR1 RD-00
CBL-AA1 RD-00

STOP/TAIL

STARTER GND
LEFT HAND FRAME

AW-C12
1552267

PU-18
WH-18
RD-18
WH-18
BR-18
GN-18
BU-14
YL-18
GY-18
OR-14
BR-18
GN-14
OR-18
PU-18
PU-18
WH-18
PK-18

86

1
5
2
4

1
2

CBL-JJ1 BK-00

S
T
G

CJ-C9
1552267
A
962-CJ64 OR-18
B
419-CJ7 YL-18
C
G764-CJ15 PK-18

CJ-C12
CV-C2 CJ-C13
1552252
3E5179 3E5179
1
1
136-CV3 GN-18
136-CJ53 GN-18
2
2
3
3
727-CV2 GN-18
727-CJ40 GN-18
4
4
975-CV4 WH-18
975-CJ76 WH-18
5
5
728-CV5 BU-18
728-CJ26 BU-18
6
6
7
7
200-CJ126 BK-18
200-CV6 BK-18
8
8
453-CJ27 PK-18
453-CV8 PK-18
9
9
416-CJ39 OR-18
416-CV11 OR-18
10
10
484-CJ41 YL-18
484-CV13 YL-18
11
11
417-CJ52 GY-18
417-CV14 GY-18
12
12
962-CV16 OR-18
962-CJ81 OR-18

CV-C3
9X1054

1
2

X918-CJ5
X919-CJ1
199-CJ17
A301-CJ16
321-CJ94
A300-CJ14
398-CJ18
605-CJ55
606-CJ49
397-CJ30
617-CJ59
608-CJ67
604-CJ68
614-CJ70
614-CJ60
975-CJ51
H795-CJ4

CBL-CC1 RD-00

CBL-AA1 RD-00

LH COMBINATION LAMP
144-6838

7
(24) PARK BRAKE PRESS SW
174-4312

1
2

30

CBL-GG1 BK-00

(9) SEC STEER INTERMEDIATE RELAY


3E-5239

CBL-MM1 RD-00

CBL-MM1 RD-00

(5) 12V BATTERY 2


115-2422

(5) 12V BATTERY 1


115-2422

CBL-JR1 RD-00

IF THE MACHINE IS EQUIPPED WITH EITHER


A SECONDARY STEERING SYSTEM OR AN
AUXILLARY START RECEPTACLE, CABLE AA1
WILL BE REPLACED BY CABLE WW1 AND THE
JUNCTION BLOCK WILL BE ADDED

POS NEG

1
2

POS NEG

10

BLOCK AS
8C-6358

CBL-WW1 RD-00

CBL-EE1 RD-00

11

BK-18
BK-18

CBL-WW1 RD-00

12

13

14

727-CV1 GN-18

15

CONN 16
TWISTED WIRES - NOTE A

CONNECTS TO C-C35
ON THE CAB SCHEMATIC
SCHEMATIC NUMBER:
PILOT/HMU 186-0696
EH
186-0623
LOCATION (F-14)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

114-AL1 RD-18
138-AL2 GN-18
106-AL3 WH-18
F766-AL4 WH-18
201-AL5 BK-18
G485-AL6 BU-18
200-AL7 BK-14
200-AL8 BK-14
251-AL9 BK-18

611-AL43 PU-14

322-AL10 GY-18

200-AL7 BK-14

F766-AL4 WH-18
251-AL9 BK-18
114-AL1 RD-18

C529-AL12 GY-18
N939-AL14 GN-18
C530-AL15
605-AL16
606-AL17
611-AL43
614-AL44
617-AL45
987-AL18
P931-AL19
964-AL20
E416-AL21
619-AL22

BU-18
YL-18
GY-18
PU-14
PU-18
BR-18
WH-18
GN-18
BU-18
PU-18
GN-14

762-AL23 YL-18
761-AL24 GY-18
975-AL25 WH-18
976-AL26 OR-18

200-AL8 BK-14
322-AL10 GY-18
619-AL22 GN-14

611-AL46 PU-14
611-AL47 PU-14
F766-AL28 WH-18
F766-AL27 WH-18
251-AL30 BK-18
251-AL29 BK-18
114-AL31 RD-18
200-AL33 BK-18
200-AL34 BK-18
200-AL36 BK-18
200-AL37 BK-18
200-AL38 BK-18
200-AL39 BK-14
200-AL40 BK-18
322-AL42 GY-18
619-AL13 GN-14

106-AL3 WH-18
138-AL2 GN-18
201-AL5 BK-18
606-AL17 GY-18
605-AL16 YL-18
614-AL44 PU-18
617-AL45 BR-18
761-AL24 GY-18
762-AL23 YL-18
964-AL20 BU-18
975-AL25 WH-18
976-AL26 OR-18
987-AL18 WH-18
C529-AL12 GY-18
C530-AL15 BU-18
E416-AL21 PU-18
G485-AL6 BU-18
N939-AL14 GN-18
P931-AL19 GN-18

762-AL23
F766-AL27
964-AL20
200-AL37

106-AL3 WH-18
114-AL31 RD-18

PART NUMBER

CHG

CV
CX
EC
EG
EL
EN
EP
ER
ET
NG
MC

190-5101
153-8920
211-3426
213-2019
213-2424
213-2424
225-6706
136-1877
160-5599
195-7336
201-6787

02
02
00
00
00
00
00
02
00
00
00

LOC

200-AL38 BK-18
251-AL29 BK-18
322-AL42
605-AL16
606-AL17
611-AL47
611-AL46
614-AL44
617-AL45
619-AL13

SECONDARY STEERING
FUEL INJECTOR
(COSA) FRONT CHASSIS
(JAPAN) FRONT CHASSIS
(JAPAN) LH FRONT CHASSIS LIGHTS
(JAPAN) RH FRONT CHASSIS LIGHTS
QUICK COUPLER (ATCH)
PCS LIFT CYLINDER PRESS SENSOR (ATCH)
(JAPAN) MAIN RELAY
ENGINE
PRODUCT LINK (ATCH)

G-14
G-14
B-11
G-14
A-11
L-18
E-17
L-18
B-18
G-14
G-14
A-11
L-16
L-11
L-11
G-14
L-18

BATTERY TO STARTER
BATTERY TO STARTER
BREAKER
JUNCTION BLOCK TO STARTER (ATCH)
MAIN RELAY TO MAIN BREAKER
BATTERY+ TO BATTERYAIR INLET HEATER ELEMENT TO RELAY
BATTERY- TO DISCONNECT SWITCH
DISCONNECT SWITCH TO FRAME GROUND
STARTER TO FRAME GROUND
(JAPAN) STARTER TO FRAME GROUND (ATCH STARTER)
MAIN RELAY TO START RELAY
JUNCTION BLOCK TO SECONDARY STEERING RELAY (ATCH)
SECONDARY STEERING RELAY TO MOTOR (ATCH)
SECONDARY STEERING TO FRAME GROUND
STARTER TO ENGINE GROUND
BATTERY TO JUNCTION BLOCK (ATCH)

GY-18
YL-18
GY-18
PU-14
PU-14
PU-18
BR-18
GN-14

761-AL24 GY-18
C530-AL15 BU-18
F766-AL28 WH-18
P931-AL19 GN-18
138-AL2 GN-18
200-AL33 BK-18
201-AL5 BK-18
251-AL30 BK-18
975-AL25 WH-18
976-AL26 OR-18
987-AL18 WH-18
C529-AL12 GY-18
E416-AL21 PU-18
G485-AL6 BU-18
N939-AL14 GN-18

K-C2
1552272
762-K1 YL-18
F766-K7 WH-18
964-K9 BU-18
200-K6 BK-18

CONN 23

K-C1
3E3370
A
F766-K2 WH-18
B
762-K1 YL-18
C
200-K4 BK-18

762-K1 YL-18
964-K9 BU-18
F766-K2 WH-18
F766-K7 WH-18
F766-K8 WH-18
200-K5 BK-18
200-K6 BK-18
200-K4 BK-18

K-C3
3E3370
A
F766-K8 WH-18
B
964-K9 BU-18
C
200-K5 BK-18

975-AL25 WH-18
976-AL26 OR-18

N939-AL14 GN-18
AL-C9
3E3376
138-AL2 GN-18
251-AL30 BK-18
E416-AL21 PU-18
C529-AL12 GY-18

1
2
3
4
5
6
7
8
9
10
11
12

987-AL18 WH-18

RD-18
BU-18
BK-18

+V
SIGNAL
GROUND

(30) FORK POSITION SWITCH


176-5459
RD-18
PK/BK-18
BK-18

+ BATTERY
SOLENOID
GROUND

1
2
3
4

AL-C12
AL-C10
1552267
3E3370
A
106-AL3 WH-18
B
251-AL29 BK-18
C
C530-AL15 BU-18
AL-C25
AL-C26
1552267
3E3370
A
611-AL46 PU-14
B
617-AL45 BR-18
C

CONN 27

CONN 28

CONN 24

AL-C4
1552269
1
619-AL13 GN-14
2
200-AL39 BK-14

CONN 29

AL-C3
1552269
1
322-AL42 GY-18
2
114-AL31 RD-18

CONN 38

AL-C15
AL-C14
3E3364
1552269
1
606-AL17 GY-18
2
200-AL36 BK-18

CONN 25

CONN 31

AL-C21
1552273
1
2
3
4
5
6

AL-C8
1552267
A
200-AL34 BK-18
B
F766-AL28 WH-18
C
761-AL24 GY-18

AL-C5
AL-C6
1552269
3E3364
1
605-AL16 YL-18
2
200-AL38 BK-18

AL-C22
1552272

AL-C7
3E3382
200-AL33 BK-18

176-5459

AL-C20
1552252

AL-C2
3E5179

AL-C13
3E3364
1
G485-AL6 BU-18
2
201-AL5 BK-18

NOTE

L-10
C-17
F-3
H-3
H-2
H-2
K-7
H-3
A-10
A-15
A-8

1
2
3
4

200-AL34 BK-18
200-AL39 BK-14
200-AL36 BK-18
200-AL40 BK-18

WIRING HARNESS NUMBERS (CONTINUED)


IDENT

AL-C18
3E3376
YL-18
WH-18
BU-18
BK-18

AL-C24
AL-C23
3E3370
1552267
A
611-AL47 PU-14
B
614-AL44 PU-18
C

CONN 32

THE IT62G FRONT FRAME HARNESS IS THE SAME AS


THE NACD FRONT FRAME HARNESS EXCEPT FOR THE
ADDITION OF THE FORK POSITION SWITCH AND THE
REMOVAL OF THE EH WIRES

CONN 26

AL-C19
AL-C11
3E3364
1552269
1
200-AL40 BK-18
2
P931-AL19 GN-18

CONN 33

IT62G FRONT FRAME

NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST


1 TURN PER 25 MILLIMETERS.

CABLE/WIRE ASSEMBLIES
AA1
AA1
AF1
CC1
CN1
EE1
FF1
GG1
HH1
JJ1
JJ1
KK1
MM1
NN1
PP1
RR1
WW1

5V-3889
127-5068
190-5103
202-2024
190-5102
116-0080
179-9355
200-2349
112-4428
212-3684
216-3067
201-3399
201-7290
183-6971
128-8527
8Y-9603
200-2350

00
00
00
00
00
01
00
00
01
00
00
02
00
00
00
01
00

THIS SCHEMATIC IS FOR THE 950G SERIES II AND 962G SERIES II WHEEL LOADER,
AND IT62GH SERIES II INTEGRATED TOOLCARRIER ELECTRICAL SYSTEM
VOLUME 1 of 2: CHASSIS
MEDIA NUMBER: RENR4324-03
SCHEMATIC PART NUMBER: 186-4147, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
3

(39)

C-C23
C-C91
1552269
3E3364
1
108-C241 BU-14
2
200-C204 BK-14

TWISTED WIRE - NOTE A


104-C222 YL-18
106-C3 WH-18
112-C1PU-4
114-C41 RD-18
118-C190 GY-18
129-C71 BU-18
123-C95 WH-18
130-C76 RD-18
135-C259 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C281 WH-18
164-C280 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C176 BK-14
200-C175 BK-18
201-C65 BK-18
251-C67 BK-18
320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
944-C330 OR-18
944-C127 OR-18
944-C282 OR-18
945-C128 BR-18
945-C108 BR-18
945-C364 BR-18
A274-C275 BK-18
A273-C119 BK-18

200-C106 BK-18
200-C111 BK-12
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14
320-C96 OR-18
614-C98 PU-18
761-C60 GY-18
962-C44 OR-18
987-C45 WH-18
F766-C19 WH-18
F781-C38 BR-18
P931-C101 GN-18

GROUND
LIGHTS
+ BATTERY
SPEEDOMETER LAMP
TACHOMETER LAMP
GAGE LAMP

(C) DIMMER CONTROL


103-5526

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

C-C12
1552269
1
691-C107 GY-18
2
131-C266 BR-18
C-C34
1552272
1
606-C88 GY-18
2
538-C362 BR-18
3
4
605-C90 YL-18
C-C16
1552273
200-C214 BK-18
614-C92 PU-18
113-C262 OR-18
662-C201 YL-18
661-C233 GN-18
663-C197 GY-18

1
2
3
4
5
6

CONNECTOR
30
(C) IMPLEMENT START INTERLOCK RELAY
3E-5239

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

(C) REAR FLOODLAMP RELAY


3E-5239

SPLICE

86
85

BLADE, SPADE, RING OR SCREW


TERMINAL

(C) FORWARD HORN RELAY


3E-5239
30

30
(C) FORWARD CAB FLOODLAMP RELAY
3E-5239

87
87a

86
85

1
5
2
4

86

85
87
87a
C-C5
9X1054
127-C267
646-C207
200-C212
615-C219

UNSWITCHED BUS
122-C240 RD-18
122-C225 RD-18
120-C235 RD-18
130-C76 RD-18
130-C5 RD-18
139-C277 RD-18
121-C232 RD-12

32
30
28
26
24
22

115-C227
115-C103
115-C221
118-C202
118-C237
118-C190

PK-18
PK-18
PK-18
GY-14
GY-18
GY-18

128-C24 PK-18

106-C3 WH-18
104-C222 YL-18
104-C260 YL-18
144-C194 PK-18

150-C126 OR-18
123-C95 WH-18
168-C68 GN-18
126-C21 PK-18
126-C37 PK-18

MACHINE SECURITY CONTROL CIRCUIT


ENGINE CONTROL CIRCUIT

30

HEATER AND AIR CONDITIONER CIRCUIT

FUSE PART NUMBERS


10 AMP (9W-1442)
15 AMP (9W-1441)
20 AMP (9W-1446)

TURN SIGNAL / WIPER WASHER CIRCUIT


CAT DATA LINK
IMPLEMENT CONTROL CIRCUIT

20
18
16
14
12
10
8
6
4

1
5
2
4

87
C-C13 87a
9X1054
322-C39
114-C42
320-C209
200-C211

1
5
2
4

174-C2 RD-12

29

10A

10A
STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)

10A
HOOD ACTUATOR

27
25

10A

10A
VOLTAGE CONVERT0R/24V RADIO
10A
FRONT/REAR WIPER/WASH
10A
FLOAT/AUX DETENTS/PROX SWITCHES

23

118-C190 GY-18
135-C171 BU-18
200-C176 BK-14
200-C175 BK-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
522-C125 WH-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

200-C111 BK-12
200-C106 BK-18
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14

C413-C251 YL-18

C413-C350 YL-18
C413-C351 YL-18

C414-C244 BU-18

C414-C352 BU-18
C414-C353 BU-18

522-C125 WH-18
608-C81 GN-14
615-C217 YL-14

E707-C250 GN-18

19

10A
PAYLOAD CONTROL SYSTEM

17

10A
EMS ECM/(QUAD GAGE/SPD/TACH BACKLIGHTS)

15
10A
TRANSMISSION ECM/LH BRAKE PEDAL SENSOR

10A
MSS/PRODUCT LINK
10A
BEACON
10A
ENGINE ECM ADEMIII
10A
AXLE OIL COOLERS

10A
ETHER INJECTION

10A
QUICK COUPLER

10A
NEUTRAL OVERRIDE/GEAR SELECT (HMU)

10A
4TH FUNCTION/GRAPPLE

G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18

142 RD IS A 12 VOLT CIRCUIT


121 BU IS A 24 VOLT CIRCUIT

2
4

BK-20
RD-20
WH-20
BU-20
PU-20
GY-20

DOWN SHIFT SW
158-5626

(D) THE YL-18 WIRE IS NOT USED


TAPE BACK

G-C4
1552264
200-G1 BK-18
F766-G18 WH-18
961-G3 BR-18
200-G2 BK-18
200-G10 BK-18
761-G11 GY-18
F766-G17 WH-18
200-G12 BK-18

4
5
3
6
2
7
1
8

E-C1
1907612
1
200-E4 BK-18
2
200-E6 BK-18
3
961-E5 BR-18
4
962-E3 OR-18
5
F781-E2 BR-18
6
962-E1 OR-18
7
G787-E24 GN-18
8
G788-E25 YL-18
9
P916-E26 OR-18
10
11
12

PILOT VALVE GROUP


(D) AUXILLARY
152-6480
ELECTRO-MAGNET
(D) TILT
IMPLEMENT DETENTS
POSITIONER
ELECTRO-MAGNET
(D) LIFT
POSITIONER
RD
ELECTRO-MAGNET
RD
(D) FLOAT
RD
ELECTRO-MAGNET
RD
RD
RD
RD
RD

F766-G13 WH-18
F766-G17 WH-18
(D) IMPL DETENT OVERRIDE LIMIT SW
7X-1886

700-G14 PK-16

F766-E10 WH-18
F766-E20 WH-18

F766-E19 WH-18
E-C5
1552269
1
320-E12 OR-18
2
200-E13 BK-18

614-E21 PU-18
614-E14 PU-18
200-E15 BK-18

F766-G18 WH-18

CONN 42

114-C41 RD-18
114-C42 RD-18
199-C72 RD-18
147-C73 RD-18
170-C86 RD-18
132-C344 RD-18

142-E16 BU-18

G-C5
1552269
1
320-G15 OR-18
2
200-G16 BK-18

(D) FORWARD HORN SW 2


170-1821

BK-18
BK-18

614-E21 PU-18
ATTACHMENT ON IT62GII MACHINES
(D) 4TH FUNCTION SELECT SW
220-8357
A

987-E17 WH-18

E708-C354 PK-18
E708-C359 PK-18

102-C69 RD-14
105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
135-C238 BU-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
201-C347 BK-18
201-C348 BK-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
411-C243 PK-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
910-C15 YL-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
962-C31 OR-18
962-C368 OR-18
A307-C129 GY-18
A513-C187 PK-18
A541-C196 PU-18
A982-C130 BR-18
E701-C256 PK-18
E702-C255 OR-18
F846-C264 PU-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G787-C51 GN-18
G788-C193 YL-18
G836-C273 WH-18
G850-C29 BU-18
H795-C131 PK-18
P916-C319 OR-18
R974-C132 OR-18
T901-C263 YL-18
T902-C261 PK-18

411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
511-C254 BR-18
512-C248 GN-18
C413-C251 YL-18
C414-C244 BU-18
E701-C256 PK-18
E702-C255 OR-18
E707-C250 GN-18
E708-C247 PK-18

(D) GRAPPLE/LOG EJECTOR SW


220-8356

E-C4
3E7996
200-E22 BK-18
142-E23 BU-18

987-E17 WH-18
P931-E18 GN-18

E-C3
3E7996
P931-E18 GN-18

YL-18
PK-18
PK-18
RD-18
RD-12

YL-18
PK-18
PK-18
RD-18
RD-12

104-C222 YL-18
106-C3 WH-18
115-C221 PK-18
118-C237 GY-18
118-C202 GY-14
118-C190 GY-18
122-C225 RD-18
122-C240 RD-18
123-C95 WH-18
126-C37 PK-18
126-C21 PK-18
128-C24 PK-18
130-C5 RD-18
130-C76 RD-18
139-C277 RD-18
144-C194 PK-18
150-C126 OR-18
168-C68 GN-18

200-C176 BK-14
200-C175 BK-18
201-C65 BK-18
251-C67 BK-18
A273-C119 BK-18
A274-C275 BK-18

OR-18
OR-18
WH-18
WH-18
WH-18
OR-18
OR-18

13

ACTION LAMP
HAZARDS
HIGH BEAMS

WORK2

C-C14
1552273
E707-C355 GN-18
201-C348 BK-18
E708-C359 PK-18
C413-C351 YL-18
C414-C353 BU-18

661-C233
200-C333
662-C201
200-C336

D
C-C80
3E7996
200-C318 BK-18

WH/BK
WH
BK
YL
RD
GY/BK
GY

663-C345
200-C331
663-C346
200-C335

GN-18
BK-18
YL-18
BK-18

1
2

HEATER ELEMENT
198-6571

RH TURN SIGNAL
BUCKET TURN INDICATOR

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

(A) TACH SPEEDOMETER


192-7049
+V DISPLAY
GROUND
CLOCK
DATA
LOAD

1 OR-18
2 BK-18
3 GN-18
4 WH-18
5 YL-18
6 BU-18
PANEL LAMP 7
7N-5876

GY-18
BK-18
GY-18
BK-18

PANEL LAMP 3
7N-5876
C-C69
3T3158

(A) QUAD GAGE


166-6928
+V DISPLAY
GROUND
CLOCK
DATA
LOAD
PANEL LAMP 6
7N-5876
C-C71
3T3158

C-C70
3T3158

C-C10
1552273
4
501-C257 GN-18
1
2
200-C332 BK-18
6
118-C237 GY-18
3
500-C252 BR-18
5
502-C253 OR-18

(43) 12 VOLT CIGAR LIGHTER


198-6570

C-C90
7T5957

BU-18
BU-18
BK-18
BK-18

ATTACHEMENT RADIO
103-8525
ANTENA
LEFT SPKR LEFT SPKR +
GROUND
NC
+ BATTERY (MEM)
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +

C-C82
3E3388
1
2
3
4
5
6
7
8

AIR FILTER RESTRICTED


AIR INLET HEATER ON
SERVICE INTERVAL

PANEL LAMP 4
7N-5876
C-C68
3T3158

C-C15
1552273
E707-C356 GN-18
201-C347 BK-18
E708-C354 PK-18
C413-C350 YL-18
C414-C352 BU-18

1
2
3
4
5
6

(A) RH INDICATOR PANEL


202-9803
+24 VOLTS
GROUND

L
GN-16

GND

MOTOR H
T

BK-16
GY-16
BR-16
OR-16

B+

(A) FRONT WIPER MOTOR


189-8622

102-C69 RD-14
105-C195 RD-18
115-C221 PK-18
126-C21 PK-18
131-C84 BR-18
135-C238 BU-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
200-C327 BK-18
200-C328 BK-18
200-C189 BK-18
200-C373 BK-18
307-C122 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
603-C184 PK-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
617-C83 BR-18
646-C207 OR-18
647-C236 GN-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
962-C31 OR-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G787-C51 GN-18
G788-C193 YL-18
G836-C273 WH-18
H795-C131 PK-18
P916-C319 OR-18
R974-C132 OR-18
T901-C263 YL-18
T902-C261 PK-18

A
B
C

605-AY4YL-18

CONN 52

6
5

539-AY2 BU-18
540-AY3 WH-18
A541-AY6 PU-18
537-AY1 GN-18

NOTE: JUMPER 610-OR TO 619-GN


ON MACHINES NOT EQUIPPED WITH
ROADING LIGHTS.

(A) FORWARD HORN SW


2T-3360

G750-C161
G755-C151
G768-C152
G760-C156
G761-C158

1
2
3
4
5
6
7
8
9
10
11
12

BU-18
GY-18
GN-18
WH-18
YL-18

G762-C159 BR-18
G763-C150 PU-18
C-C89
3E3376
1
G787-C51GN-18
G788-C193YL-18 2
P916-C319OR-18 3
4

C-C88 X-C1
1552267 3E3370
A
610-C369 OR-14
B
200-X1 BK-14
619-C40 GN-14
C
611-C366 PU-14

(A) XMSN GEAR SELECTOR


201-0212
GROUND
202-BK
UNUSED
+
BATTERY
126-PK
UNUSED
G750-BU
FWD
REVERSE
G755-GY
FIRST GEAR
G768-GN
SEC GEAR
G760-WH
THIRD GEAR
G761-YL
UNUSED
FOURTH GEAR
G762-BR
NEUTRAL
G763-PU

C-C85
1552252

C-C58
1552272

1
2
3
4

BK-18

CONN 48

G787-GN
G788-YL
P916-OR
202-BK

C-C75
1552267
A
164-C231 WH-18
B
962-C368 OR-18
C
G746-C13 WH-18
FOR REMOTE FNR
REMOVE THE WIRE AS
CONNECT C-C89 IN
PLACE OF THE WIRE AS
AND INSTALL THE
APPROPRIATE CONTROL
HANDLE IN THE
IMPLEMENT POD
(LOCATION G-8)

FWD SW IP
REV SW IP
NEUT SW IP
GND

614-C93 PU-18
A

H795-C131PK-18
H795-C358 PK-18

(43) LH BRAKE PEDAL SENSOR


214-4863
RD-18
+V
BK-18
RETURN
SIGNAL
YL-18

C-C76 T-C1
3E3364 1552269
1 130-T2 RD-18
130-C5 RD-18
2
604-T1 OR-18
604-C78 OR-18

CONN 51

(43) STOP LAMP SW


105-6117

LH BRAKE PEDAL(178-3186)
C-C77
1552267
A
A982-C130 BR-18
B
H795-C358 PK-18
C
A307-C129 GY-18

614-C321 PU-18
200-C317 BK-18

CONN 52

101-9161
WIRE AS

(A) START AID SW


219-9529

(A) DIMMER SW
2H-1855
NOTE:FOR JAPAN ROADING

4 1

CONN 49

962-C31 OR-18
320-C208 OR-18
126-C21 PK-18

W-C1
3E3370
610-W2 OR-14
619-W3 GN-14
611-W1 PU-14

RD-18
BK-18
YL-18

(43) THROTTLE POSITION SENSOR


209-7949
+V
RETURN
SIGNAL

2
MOM
C-C87
3E7996

R974-C132 OR-18
200-C189 BK-18

C-C67 C-C74
1552267 3E3370
A
F846-C264 PU-18
B
G836-C273 WH-18
C
951-C229 PK-18

C-C47
1552273
147-C73 RD-18
200-C327 BK-18
944-C28 OR-18
945-C17 BR-18

RD-18

MACHINE SECURITY SYSTEM LED


165-5655

RED

GN-18
BK-18

GREEN

R
YL-16
PU-16
OR-16
BR-16

1
2
3
4

A-C2
3E3382

(A) KEY START SW


110-7887

C OFF
S ON
B ST

BK-18
BK-18

MACHINE SECURITY SYSTEM ANTENNA


206-5208
A-C1
9W1951

1
2
3
4
5
6

147-A1 RD-18
200-A2 BK-18
944-A3 OR-18
945-A4 BR-18

(43) 12 VOLT ACCESSORY OUTLET


117-2311

A
B
C
D
E
F
G
H
J

SERVICE
TOOL CONNECTOR
CAP PART NUMBER
8C-6354

CONN 50

135-C376 BU-18

DASH
105-C195 RD-18
108-C241 BU-14
113-C245 OR-18
115-C221 PK-18
118-C237 GY-18
118-C202 GY-14
122-C240 RD-18
122-C225 RD-18
124-C239 GN-14
126-C37 PK-18
126-C21 PK-18
128-C24 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
139-C277 RD-18
142-C26 BU-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
168-C68 GN-18
290-C16 BK-18
291-C100 BK-18
307-C223 OR-18
410-C242 WH-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
700-C381 PK-18
944-C28 OR-18
944-C143 OR-18
944-C144 OR-18
945-C17 BR-18
945-C137 BR-18
945-C136 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18
F846-C264 PU-18
G728-C25 YL-18
G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

PANEL B

105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
200-C228 BK-14
201-C348 BK-18
201-C347 BK-18
307-C223 OR-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

201-C205 BK-18
201-C347 BK-18
201-C348 BK-18
200-C53 BK-18
200-C27 BK-18
200-C22 BK-18
200-C54 BK-18
201-C65 BK-18
201-C224 BK-18
201-C102 BK-18
A275-C216 BK-18
A274-C275 BK-18
A273-C119 BK-18
251-C67 BK-18

251-C62 BK-18

(C) CAB GROUND 1

200-C382
200-C173
200-C175
200-C176
200-C172
200-C211
200-C214
200-C212
200-C213
200-C220
200-C177

BK-18
BK-18
BK-18
BK-14
BK-12
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

200-C313
200-C314
200-C316
200-C315
200-C97
200-C204

BK-18
BK-18
BK-18
BK-18
BK-14

200-C99 BK-18
200-C228 BK-14

(B) REAR WIPER WASHER SW


112-6174

(B) HEAT A/C SELECT SW


219-9521
614-C300 PU-18
A
614-C299 PU-18
200-C301 BK-18 B HEAT 1
567-C174 WH-14
2
124-C234 GN-14
3
124-C234 GN-14
124-C239 GN-14
614-C298 PU-18
614-C299 PU-18
200-C302 BK-18
200-C301 BK-18

(B) EMS III ECM


154-7443
+ BATTERY
GROUND
ACTION ALARM
CAT DATA LINK +

FUEL LEVEL SENSOR


HYD TEMP SENSOR
ACTION LAMP
CAT DATA LINK MODULE LOAD
OPERATOR SW INPUT
FRONT AXLE OIL TEMP SW
BRK OIL PRESS
REAR AXLE OIL TEMP SW

108-C241 BU-14
122-C240 RD-18
142-C26 BU-18
200-C97 BK-18
200-C99 BK-18
200-C204 BK-14
200-C54 BK-18
200-C27 BK-18
200-C53 BK-18
200-C22 BK-18
700-C381 PK-18
962-C320 OR-18
961-C57 BR-18

SERVICE
8 VOLT SENSOR SUPPLY
MODULE CLOCK
TORQUE CONV OUTLET TEMP
HYD OIL LEVEL
ALTERNATOR R-TERMINAL
XMSN FILTER BYPASS SW
CLEAR
CLUSTER +V
MODULE DATA

113-C245 OR-18
118-C202 GY-14
122-C225 RD-18
124-C239 GN-14
126-C37 PK-18
128-C24 PK-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
168-C68 GN-18
200-C316 BK-18
200-C314 BK-18
200-C315 BK-18
200-C313 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
944-C143 OR-18
944-C144 OR-18
945-C137 BR-18
945-C136 BR-18
E735-C284 PU-18
G728-C25 YL-18

HYD FILTER BYPASS SW

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C-C42
8T9834
113-C245 OR-18
201-C104 BK-18

944-C143 OR-18
945-C137 BR-18
113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
C413-C251 YL-18
C414-C244 BU-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
G485-C55 BU-18
G486-C56 GN-18
K933-C226 GN-18

447-C64 PK-18
442-C7 GY-18
411-C243 PK-18
945-C137 BR-18
C414-C244 BU-18
E735-C287 PU-18
G485-C55 BU-18
432-C6 PK-18
G486-C56 GN-18
290-C16 BK-18
K933-C226 GN-18
E708-C247 PK-18
443-C18 YL-18
496-C9 WH-18
403-C215 GN-18
426-C85 BR-18
291-C100 BK-18
E707-C250 GN-18
C413-C251 YL-18

(38) PCS ECM


165-4077

TX OUT
RX IN
GROUND

(C) CAB GROUND 2

200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18
A273-C119 BK-18
A274-C275 BK-18

GROUND
+24V SUPPLY
KEYPAD DATA

131-C266 BR-18
131-C84 BR-18

PANEL LAMP
7N-5876

127-C267 OR-14

N-C5
3T3158

136-C75 GN-18
136-C203 GN-18

A
B
C

A/C

567-C178 WH-14

4
6

521-C124 YL-18

D
C-C43
3E7996

118-C322
118-C357
200-C316
502-C253
501-C257
500-C252
506-C10

C-C52
1552264
GY-18
GY-18
BK-18
OR-18
GN-18
BR-18
PU-18

(B) HVAC TEMPERATURE SELECT POT


127-4540
A
B
C

1
2
3
4
5
6
7
8

RD-14
BK-14
BR-14

RD-16
RD-16
BK-16
WH-16
YL-16
BU-16
BR-16

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH

118-C323
118-C342
200-C314
505-C170
504-C179
503-C180
507-C11

C-C53
1552264
GY-18
GY-18
BK-18
BU-18
YL-18
BR-18
WH-18

962-C380
973-C160
977-C162
H730-C163

C-C54
1552273
OR-18
BR-18
YL-18
PK-18

(B) FRONT INTER WIPER WASHER SW


110-7886

H
1
2
3
4
5
6
7
8

1
2
3
4
5
6

B B

RD-16
RD-16
WH-16
YL-16
BU-16
BR-16

BK-16
BK-16
BK-16
BK-16

962-C278
X972-C153
X973-C157
X974-C165

P W

B
3
MOM

C-C50
3E7996

1
2
3
4
5
6

POWER

BK-16
BK-16
BK-16
BK-16

2
3
4

ECONOMY

2
3
4

AUTO 1-4

(B) AUTO MANUAL SW


185-6335

JUMPER WIRE INSTALLED (IN PLACE OF


SWITCH) BETWEEN CONTACTS 1 AND 2
ON ALL MACHINES EXCEPT INTEGRATED TOOL
CARRIERS, SWITCH IS STANDARD ON IT62GII
HH-JUMPER WH-16

138-N5
200-N4
251-N6
138-N11
C529-N8
C530-N9
614-N3
944-N1
945-N2

138-N5 GN-18
138-N11 GN-18

N-C3
3E5136

818-N12 BR-18
819-N13 GY-18
250-N14 BK-18

E
D
A
C
B

CUSTOMER
DATA
CONNECTION

CONN 44
251-N15 BK-18
188-N16 WH-18
E955-N17 OR-18

N-C4
3E5179
GN-18
BK-18
BK-18
GN-18
GY-18
BU-18
PU-18
OR-18
BR-18

C-C41
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

A
1

B
2
C

961-C57 BR-18
614-C293 PU-18
614-C294 PU-18
200-C307 BK-18
200-C306 BK-18

TWISTED WIRES - NOTE A

OFF
5

N-C2
1552267
188-N16 WH-18
251-N15 BK-18
E955-N17 OR-18

(38) PCS KEYPAD


149-3253

614-N3 PU-18
200-N4 BK-18

AUTO
C-C60
3E7996

C-C61
3E7996

200-C310 BK-18
128-C24 PK-18

1
3
MOM

C-C62
3E7996

C-C64
3E7996

511-C254 BR-18
512-C248 GN-18

+
-

RH DOME LAMP
3E-6389

C-C18
1552267
A
C
B

122-C225 RD-18
200-C105 BK-18

RD-16
WH-16
BK-16

(41) UPPER CAB GROUND

LOC

NOTE

00
05
02
00
00
02
01
01
01
00
01

F-3
G-18
I-13
L-14
I-13
E-10
F-2
F-2
H-3
F-13
F-12

SERVICE TOOL
MAIN CAB
IMPLEMENT POD (IT62GII)
HVAC
IMPLEMENT POD
PAYLOAD CONTROL SYSTEM (ATTACHMENT)
LH PEDAL STOP LAMP SWITCH
DIMMER SWITCH (JAPAN)
TURN SIGNAL SWITCH
MACHINE SECURITY SYSTEM (ATTACHMENT)
20 AMP VOLTAGE CONVERTER (ATTACHMENT)

WIRE ASSEMBLIES
GG
159-4580
HH
159-4580
X
121-8038

00
00
02

E-4
E-4
F-2

KICKOUT ON/OFF SWITCH JUMPER


BUCKET/FORK SELECT SWITCH JUMPER
DIMMER SWITCH JUMPER

COMPONENTS IN THE FOLLOWING SYSTEMS


ARE NOT OFFERED WITH OROPS CABS:
HVAC, RADIO READY, WINDSHIELD WIPER AND WASHER

RH REAR SPEAKER
6T-7695

200-C106 BK-18
200-C105 BK-18
200-C111 BK-12

CHG

197-4845
209-1797
195-6258
192-2823
221-4296
188-1421
146-1892
121-8039
154-4563
223-3913
187-5409

NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST


1 TURN PER 25 MILLIMETERS.

200-C105 BK-18
200-C111 BK-12
200-C106 BK-18

108-C241 BU-14

6
MOM

A
C
E
F
G
N
T
W
AY
EH
EJ

DASHED LINES INDICATE AN ATTACHMENT COMPONENT


OR HARNESS

129-C71 BU-18

10

HARNESS ASSEMBLIES
IDENT
PART NUMBER

134-C268 YL-14

142-C26 BU-18

C-C65
3E7996

A
B
2

A
B

(B) SEC STR TEST SW


219-9528

(B) NEUTRALIZER OVERRIDE SW


219-9530

ON 1
3
4

D
C-C59
3E7996

B
2

(B) RIDE CONTROL SW


219-9531
A

614-C294 PU-18
614-C295 PU-18
200-C306 BK-18
200-C305 BK-18

SWITCH IS AN ATCH ON 950GII AND 962GII


NOT USED ON IT62GII MACHINES
(B) QUICK COUPLER SW
219-9541
614-C289 PU-18
A
614-C288 PU-18
200-C311 BK-18
B MOM 1
200-C312 BK-18
LOCK
2
3
C MOM

(B) KICKOUT ON/OFF SW


219-9535

200-C308 BK-18
200-C307 BK-18

C-C40
1552252
138-C43 GN-18
200-C315 BK-18
251-C62 BK-18
138-C14 GN-18
C529-C48 GY-18
C530-C49 BU-18
614-C300 PU-18
944-C144OR-18
945-C136BR-18

CONN 45

GG-JUMPER WH-16
200-C309 BK-18
614-C291 PU-18

(B) BUCKET/FORK SELECT SW


219-9526

201-C104 BK-18
E735-C287 PU-18

BU-18
GY-18
BK-18
OR-18
BR-18

JUMPER WIRE INSTALLED (IN PLACE OF


SWITCH) BETWEEN CONTACTS 1 AND 2
ON ALL MACHINES EXCEPT INTEGRATED TOOL
CARRIERS, SWITCH IS STANDARD ON IT62GII

200-C308 BK-18
614-C292 PU-18

E455-C12 BR-18

C530-N9
C529-N8
251-N6
944-N1
945-N2

MID

(B) VARIABLE SHIFT CONTROL SW


185-6335

614-C296 PU-18
614-C295 PU-18
200-C304 BK-18
200-C305 BK-18
E735-C284 PU-18

201-C205 BK-18

C-C57
1552273
OR-18
GN-18
BU-18
BR-18

MANUAL
AUTO 4

(B) EMS MODE SELECT SW


220-8358

N-C1
7X6222

+24V (IN)

C-C51
1552267
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

(B) HVAC BLOWER SPEED SELECT SW


219-9523
614-C298 PU-18 A
614-C297 PU-18
200-C302 BK-18
B HIGH 1
515-C181 GY-14
200-C303 BK-18 2
567-C178 WH-14
3
MED
4
516-C182 GN-14
5
567-C230 WH-14
6
517-C183 BU-14
614-C297 PU-18
C LOW
614-C296 PU-18
200-C303 BK-18
D
200-C304 BK-18
C-C49
3E7996

TWISTED WIRES - NOTE A

410-C242 WH-18
944-C143 OR-18

20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

LIFT POS SENS


LIFT PRESS SENS
GROUND
CAT DATA LINK +
CAT DATA LINK -

+V DISPLAY
GROUND
DATA

11

C-C84
AY-C1
3E3382 3E3382
1
1
537-AY1 GN-18
2
2
539-AY2 BU-18
3
3
540-AY3 WH-18
4
4
605-AY4 YL-18
5
5
606-AY5 GY-18
6
6
A541-AY6 PU-18

135-C238 BU-18
1
135-C376 BU-18
2
200-C328 BK-18
C-C72
7T5957

15A
(C) SEAT BREAKER (ATCH)
6T-3643

12

WORK1

(A) BEACON SW
219-9522

606-AY5GY-18
C-C83
1552273
537-C360 GN-18
539-C377 BU-18
540-C378 WH-18
605-C91 YL-18
606-C89 GY-18
A541-C196 PU-18

CONN 47

FUSE PANEL/ELECTRICAL INSTALLATION


14

ROADING

(A) TURN SIGNAL SW


134-9569
538-C363 BR-18
539-C377 BU-18
540-C378 WH-18
610-C369 OR-14
H795-C358 PK-18

TWISTED WIRES - NOTE A

124-C239 GN-14
15A
(C) HVAC BREAKER
6T-3643

HIGHWAYS

BK
BK
BK
BK
BK
BK

(A) CENTER DASH IND


202-9805
+24 VOLTS
GROUND

STEERING GROUP

944-C144 OR-18
944-C143 OR-18
944-C330 OR-18
944-C282 OR-18
944-C127 OR-18
944-C28 OR-18

112-C1 PU-4

OTHER COLOR DESCRIPTIONS

135-C375
135-C376
200-C373
200-C374

C-C48
C-C55
1552269
3E3364
1
T902-C261 PK-18
2
T901-C263 YL-18

105-C195 RD-18
108-C241 BU-14
113-C245 OR-18
115-C221 PK-18
118-C202 GY-14
118-C237 GY-18
122-C240 RD-18
122-C225 RD-18
124-C239 GN-14
126-C21 PK-18
126-C37 PK-18
128-C24 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
139-C277 RD-18
142-C26 BU-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
168-C68 GN-18
200-C212 BK-18
200-C382 BK-18
200-C177 BK-18
200-C211 BK-18
200-C173 BK-18
200-C214 BK-18
200-C220 BK-18
200-C213 BK-18
200-C172 BK-12
201-C102 BK-18
201-C224 BK-18
290-C16 BK-18
291-C100 BK-18
307-C223 OR-18
410-C242 WH-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
700-C381 PK-18
944-C143 OR-18
944-C28 OR-18
944-C144 OR-18
945-C137 BR-18
945-C17 BR-18
945-C136 BR-18
951-C229 PK-18
A275-C216 BK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18
G728-C25 YL-18
G836-C273 WH-18
F846-C264 PU-18
T901-C263 YL-18
T902-C261 PK-18

RD-14
GN-18
GN-18
PU-18

C-C81
1552264

C-C56
1552272
308-C74 YL-18
326-C199 RD-18
307-C122 OR-18
105-C195 RD-18

104-C222 YL-18
106-C3 WH-18
112-C1 PU-4
114-C41 RD-18
118-C190 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
135-C259 BU-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C280 WH-18
164-C281 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18
320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
944-C330 OR-18
944-C282 OR-18
944-C127 OR-18
945-C128 BR-18
945-C364 BR-18
945-C108 BR-18
A273-C119 BK-18
A274-C275 BK-18

603-C184 PK-18
614-C371 PU-18
614-C321 PU-18
200-C317 BK-18

538-C363 BR-18
539-C377 BU-18
540-C378 WH-18
610-C369 OR-14
H795-C358 PK-18

945-C138 BR-18
944-C145 OR-18

104-C260
115-C227
115-C103
120-C235
121-C232

102-C69
537-C361
537-C360
614-C371

6
C-C79
3E7996

512-C248 GN-18
508-C87 PU-18
200-C374 BK-18
115-C221 PK-18
A513-C187 PK-18
135-C375 BU-18
509-C272 WH-18
511-C254 BR-18

945-C128 BR-18
945-C108 BR-18
945-C364 BR-18
945-C17 BR-18
945-C137 BR-18
945-C136 BR-18

105-C195 RD-18
108-C241 BU-14
112-C1 PU-4
113-C245 OR-18
114-C41 RD-18
124-C239 GN-14
129-C71 BU-18
131-C84 BR-18
132-C344 RD-18
133-C343 OR-18
133-C285 OR-18
135-C259 BU-18
136-C75 GN-18
136-C203 GN-18
138-C43 GN-18
138-C14 GN-18
138-C20 GN-18
142-C26 BU-18
147-C73 RD-18
164-C231 WH-18
164-C281 WH-18
164-C280 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18
200-C173 BK-18
200-C177 BK-18
200-C220 BK-18
200-C213 BK-18
200-C212 BK-18
200-C211 BK-18
200-C172 BK-12
200-C214 BK-18
200-C382 BK-18
201-C224 BK-18
201-C102 BK-18
290-C16 BK-18
291-C100 BK-18
307-C223 OR-18
320-C209 OR-18
322-C39 GY-18
403-C210 GN-18
410-C242 WH-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
605-C90 YL-18
606-C88 GY-18
608-C185 GN-14
614-C92 PU-18
615-C219 YL-14
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
700-C381 PK-18
951-C229 PK-18
A275-C216 BK-18
A513-C187 PK-18
A541-C196 PU-18
E735-C284 PU-18
F846-C264 PU-18
G728-C25 YL-18
G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

518-C200 OR-18

144-C194 PK-18

TWISTED WIRES - NOTE A

138-C14 GN-18
138-C20 GN-18
138-C43 GN-18
113-C245
113-C262
164-C231
164-C281
164-C280
133-C343
133-C285

4
5
3
6
2
7
1
8

700-E11 PK-16

E-C2
3E5179
1
200-E7 BK-18
2
761-E8 GY-18
3
200-E9 BK-18
4
F766-E10 WH-18
5
700-E11 PK-16
6
320-E12 OR-18
7
200-E13 BK-18
8
614-E14 PU-18
9
200-E15 BK-18
10
142-E16 BU-18
11
987-E17 WH-18
12 P931-E18 GN-18

ELECTRO-MAGNET 109-1739 (4)

SWITCHED BUS
(C) FUSE BLOCK

112-C269 PU-14

E-C6
1552264
200-E4 BK-18
F766-E19 WH-18
961-E5 BR-18
200-E6 BK-18
200-E7 BK-18
761-E8 GY-18
F766-E20 WH-18
200-E9 BK-18

E707-C356 GN-18
E707-C355 GN-18

E708-C247 PK-18

105-C195 RD-18
115-C221 PK-18
118-C237 GY-18
126-C21 PK-18
130-C5 RD-18
131-C84 BR-18
132-C344 RD-18
133-C285 OR-18
133-C343 OR-18
139-C277 RD-18
144-C194 PK-18
147-C73 RD-18
164-C231 WH-18
200-C228 BK-14
201-C347 BK-18
201-C348 BK-18
307-C223 OR-18
518-C200 OR-18
537-C361 GN-18
538-C362 BR-18
633-C198 BU-18
646-C207 OR-18
647-C236 GN-18
661-C233 GN-18
662-C201 YL-18
663-C197 GY-18
944-C28 OR-18
945-C17 BR-18
951-C229 PK-18
A513-C187 PK-18
A541-C196 PU-18
F846-C264 PU-18
G836-C273 WH-18
T901-C263 YL-18
T902-C261 PK-18

1
2
3
4
5
6

663-C346 GY-18
663-C345 GY-18

112-C270 PU-14

PAYLOAD CONTROL CIRCUIT

15

21

13
10A
LH/RH DASH INDICATOR PANELS
11
10A
TURN SIGNALS/(FWD/REAR FLOOD RELAYS)
9
15A
FRONT CAB FLOODLAMPS
7
10A
SECONDARY STEERING
5
15A
REAR CAB/REAR MACHINE FLOODLAMPS

10A
LIFT POS SENSOR

105-C246 RD-18
105-C195 RD-18

ECAP
10A
PRODUCT LINK
10A
CENTER DASH INDICATOR PANEL

10A
SPARE

C-C30
1886253

31

508-C87 PU-18
509-C272 WH-18

1
3

YL-18
BR-18

208-6097 ATTACHMENT

G-C2
3E5179
1
200-G10 BK-18
2
761-G11 GY-18
3
200-G12 BK-18
4
F766-G13 WH-18
5
700-G14 PK-16
6
320-G15 OR-18
7
200-G16 BK-18
8
9
10
11
12

CONNECTIONS FOR COMMUNICATIONS RADIO

104-C260
115-C227
115-C103
120-C235
121-C232

OR-14
OR-18
BK-18
YL-14

HORN

20A
VOLTAGE CONVERTER MEMORY (ATTACHMENT)

700-C381 PK-18

GY-18
RD-18
OR-18
BK-18

10A
VOLTAGE CONVERTER MEMORY (STANDARD)

10A
LH TAIL AND CLEARANCE LAMPS

C-C86
3E5519
1
G728-C25 YL-18
5
307-C223 OR-18
2
200-C382 BK-18

85
87
3
C-C29 87a
9X1054
134-C268 YL-14
647-C236 GN-18
200-C220 BK-18
608-C185 GN-14

10A
KEY START SW/MSS

10A
DOME LAMPS

86

200-EJ8 BK-12

BK-18

1
2
3
4
5
6

(D) HANDLE ASSEMBLY FNR DNSHIFT

C-C36
1552252
200-C53 BK-18
761-C60 GY-18
200-C54 BK-18
F766-C19 WH-18
700-C381 PK-18
320-C96 OR-18
200-C97 BK-18
614-C98 PU-18
200-C99 BK-18
142-C26 BU-18
987-C45 WH-18
P931-C101 GN-18

RIDE CONTROL ON
FLOOD LAMPS
NEUTRALIZER OVERRIDE
RIDE CONTROL AUTO
XMSN FILTER BYPASS
FUEL LEVEL LOW
FUEL PRESSURE

P976-C77 BR-18
779-C50 WH-18

CIRCUIT NOT CONNECTED

C-C28
1552273
518-C200 OR-18
537-C361 GN-18
691-C107 GY-18
A541-C196 PU-18
633-C198 BU-18
200-C213 BK-18

1
2
3
4
5
6

CIRCUIT CONNECTED

MONITOR CIRCUIT

663-C197 GY-18

PARK
OFF

B
538-C363 BR-18
538-C362 BR-18

P976-C77 BR-18
779-C50 WH-18

290-C16 BK-18
291-C100 BK-18
E735-C284 PU-18
201-C102 BK-18

C-C24
3E3382

TURN IND
BUCKET IND
WARNING LAMPS
+V TURN SIG
+V HAZARD
GROUND
(C) 24V FLASHER
217-8166

TURN SIG DIODES


172-9200

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

C-C11
1965330
1
2
3
4

CONN 41

EH-C4
1552269
1
T901-EH8 YL-18
2
T902-EH7 PK-18

DESCRIPTION

RD-18
PK-18
BK-18
PK-18
BU-18
BK-18

410-C242 WH-18
201-C224 BK-18

C-C4
1552272

SERVICE
MODE
PLUG

C-C45
3E3376

TRANSMISSION CONTROL CIRCUIT

611-C366 PU-14
611-C367 PU-18

B3

168-C68 GN-18
614-C94 PU-18

1
2

BK-18
BK-18
(C) ACTION ALARM
3E-6328

WH-18
BK-18

PK-18
BK-18
GN-18
YL-18
BR-18
OR-18
RD-18
PK-18
YL-18
WH-18
PU-18

C-C9
1552269

(C) ARC SUPPRESSOR


189-3158

START AID CIRCUIT

611-C32 PU-14

102-C69 RD-14
115-C221 PK-18
131-C84 BR-18
139-C277 RD-18
144-C194 PK-18
200-C373 BK-18
508-C87 PU-18
509-C272 WH-18
511-C254 BR-18
512-C248 GN-18
518-C200 OR-18
537-C361 GN-18
538-C363 BR-18
538-C362 BR-18
603-C184 PK-18
610-C369 OR-14
617-C83 BR-18
646-C207 OR-18
647-C236 GN-18
A513-C187 PK-18
537-C360 GN-18
135-C376 BU-18
614-C321 PU-18
200-C317 BK-18

200-C313 BK-18

C-C22
1552273
+24 V BATTERY IN 1
120-C235
+24 V SWITCHED IN 2
115-C227
GROUND 3
200-C177
+12 V MEMORY OUT 4
A513-C187
+12 V SWITCHED OUT 5
135-C259
GROUND 6
200-C173
(C) 10A VOLTAGE CONVERTER
209-0381

MACHINE SECURITY SYSTEM ECM


156-6155

WH-18
BK-18

EJ-C2
1779654
1
121-EJ1 RD-12
2
200-EJ8 BK-12
3
142-EJ3 BU-12
4

CONN 40

C-C17
3E3364

STARTING CIRCUIT

307-C122 OR-18

B2

102-C365 RD-14
614-C370 PU-18
(A) HAZARD LAMP SW
219-9536

168-C68 GN-18
614-C94 PU-18

+V
GROUND

VOLTAGE CONVERTER OUTPUT CIRCUIT

307-C168 OR-18
307-C223 OR-18

IMPLEMENT POD (IT62G)


E-C7
1552273
962-E1 OR-18
962-E3 OR-18
F781-E2 BR-18
G787-E24 GN-18
P916-E26 OR-18
-E25
YL-18

115-C103 PK-18

EH-C2
C-C25 C-C27
3E5179 3E5179 1552252
1
1
951-EH11 PK-18
951-C229
2
2
A275-EH1 BK-18
A275-C216
3
3
403-EH2 GN-18
403-C210
4
4
104-EH3 YL-18
104-C260
5
5
945-EH4 BR-18
945-C138
6
6
944-EH5 OR-18
944-C145
7
7
105-EH6 RD-18
105-C246
8
8
T902-EH7 PK-18
T902-C261
9
9
T901-EH8 YL-18
T901-C263
10
G836-EH9 WH-18 10
G836-C273
11
F846-EH10 PU-18 11
F846-C264
12
12

EH-C1
1506766
1
105-EH6 RD-18
3
A275-EH14 BK-18
5
7
T901-EH12 YL-18
9
11
13
18
19
951-EH11 PK-18
24
104-EH3 YL-18
26
403-EH2 GN-18
29
31
40
42
944-EH5 OR-18
45
945-EH4 BR-18
47
52
53
T902-EH13 PK-18
58
60
F846-EH10 PU-18
62
G836-EH9 WH-18
64
66
68
70

TWISTED WIRES - NOTE A

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

(37) SEAT COMPRESSOR


174-3624

200-C189 BK-18
200-C327 BK-18
200-C331 BK-18
200-C328 BK-18
200-C373
200-C332 BK-18
200-C336 BK-18
200-C333 BK-18
200-C335 BK-18
200-C337 BK-18
200-C338 BK-18
200-C339 BK-18

OR-14
BU-14
BR-14
YL-14
GY-14
PK-14
GN-14
PU-14

1
2
3
4
5
6
7
8

200-C313 BK-18

ECM MOUNT
BOLT

MSS FERRITE FILTER


222-3870

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

(A) DASH GROUND

102-C69 RD-14
135-C238 BU-18
307-C168 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
413-C33 BR-18
430-C191BU-18
436-C47 OR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C368 OR-18
962-C31 OR-18
A307-C129 GY-18
A982-C130 BR-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G850-C29 BU-18
H795-C131 PK-18
R974-C132 OR-18

HANDLE ASSEMBLY (158-8863)

CONN 43

LH TURN SIGNAL

C-C44
1552253
1
133-C285 OR-18
2
200-C338 BK-18
3
4
430-C191 BU-18
5
G850-C29 BU-18
6
G479-C192 WH-18
7
8
9
10
539-C377 BU-18
11
12
633-C198 BU-18

(A) RUNNING LAMP SW


108-3320

200-C311 BK-18
614-C290 PU-18

1
2
3
4
5
6

12V BATTERY OUT


GROUND
12V SWITCHED OUTPUT

A275-EH1 BK-18
A275-EH14 BK-18

STRAP AS.

975-C70 WH-18
975-C46 WH-18

GROUND CIRCUIT

BK-18
GY-18
BR-18
BU-18

200-C228 BK-14

G-C3
1552273
962-G6 OR-18
962-G4 OR-18
F781-G5 BR-18
G787-G7 GN-18
P916-G9 OR-18
G788-C8 YL-18

G-C1
1907612
1
200-G1 BK-18
2
200-G2 BK-18
3
961-G3 BR-18
4
962-G4 OR-18
5
F781-G5 BR-18
6
962-G6 OR-18
7
G787-G7 GN-18
8
G788-C8 YL-18
9
P916-G9 OR-18
10
11
12

C-C39
1552273

C-C38
3E3382

TWISTED WIRES - NOTE A

962-C58 OR-18
962-C44 OR-18
962-C368 OR-18
962-C31 OR-18
962-C30 OR-18
962-C59 OR-18

WIRE GROUP COLOR DESCRIPTIONS

B+

200-C175
118-C190
503-C180
505-C170

118-C237 GY-18
130-C5 RD-18
133-C343 OR-18
132-C344 RD-18
133-C285 OR-18
164-C231 WH-18
200-C337 BK-18
200-C338 BK-18
200-C339 BK-18
200-C335 BK-18
200-C333 BK-18
200-C331 BK-18
200-C336 BK-18
200-C332 BK-18
201-C348 BK-18
201-C347 BK-18
411-C243 PK-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
604-C78 OR-18
611-C366 PU-14
611-C367 PU-18
615-C218 YL-18
619-C40 GN-14
661-C233 GN-18
662-C201 YL-18
663-C345 GY-18
663-C346 GY-18
633-C198 BU-18
910-C279 YL-18
962-C368 OR-18
A307-C129 GY-18
A982-C130 BR-18
C413-C350 YL-18
C413-C351 YL-18
C414-C352 BU-18
C414-C353 BU-18
E701-C256 PK-18
E702-C255 OR-18
E707-C355 GN-18
E707-C356 GN-18
E708-C359 PK-18
E708-C354 PK-18
G479-C192 WH-18
G480-C169 GN-18
G746-C13 WH-18
G850-C29 BU-18

962-C324 OR-18
962-C379 OR-18
136-C203 GN-18

614-C98 PU-18
614-C94 PU-18
614-C92 PU-18
614-C93 PU-18

EH-C3
1552269
1
T901-EH12 YL-18
2
T902-EH13 PK-18

BK-16
GY-16
BR-16
OR-16

C-C8
1552273
504-C179 YL-18

128-C24 PK-18

(C) 20A CONVERTER


184-3579
UNUSED
+24V SWITCHED IN
UNUSED
UNUSED
UNUSED
UNUSED

606-C88 GY-18
606-C89 GY-18

(C)

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

EJ-C1
1779641
1
121-EJ4 RD-12
2
200-EJ9 BK-12

200-C172 BK-12
121-C232 RD-12

LED SOURCING DRIVER


LED SOURCING DRIVER

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

4
1
2
6
3
5

720-C164 PU-18

605-C90 YL-18
605-C91 YL-18

TIRIS GROUND RETURN

COLOR

GN-16

126-C37 PK-18

1
2

403-C215 GN-18
403-C210 GN-18

CAT DATA LINK +


CAT DATA LINK -

ABBREV

GND

964-C36 BU-18
762-C23 YL-18
G728-C25 YL-18
200-C308 BK-18
614-C292 PU-18
200-C309 BK-18
614-C291 PU-18

975-C167WH-18
975-C121WH-18

C-C37
1779641

C-C20
1779646

615-C217 YL-14
615-C218 YL-18
615-C219 YL-14

962-C4OR-18
962-C120OR-18

L
H MOTOR

(C) REAR WIPER MOTOR


155-5789

964-C36 BU-18
762-C23 YL-18
G728-C25 YL-18

614-C82 PU-18

HVAC UNIT

E701-C256 PK-18
G767-C155 WH-18
G766-C154 GN-18
E702-C255 OR-18

606-C80 GY-18

EJ-C5 EJ-C4
1779654 1779649
1
142-EJ7 BU-12
2
121-EJ5 RD-12
3
200-EJ11 BK-12
4

CONN 39

320-C209 OR-18
320-C96 OR-18
320-C208 OR-18

605-C79 YL-18

200-F2 BK-18
T
522-F10 WH-18

MOTOR

C-C78
1552264
131-C84 BR-18
102-C365 RD-14
139-C277 RD-18
646-C207 OR-18
617-C83 BR-18
610-C369 OR-14
647-C236 GN-18
614-C370 PU-18

727-C206 GN-18
P910-C166 BR-18

135-C259 BU-18
135-C238BU-18

EJ-C6 EJ-C3
1779654 1779649
1
142-EJ10 BU-12
2
121-EJ2 RD-12
3
200-EJ6 BK-12
4

142-EJ3 BU-12
121-EJ1 RD-12

403-C123 GN-18

(42) THERMOSTAT
3E-5464

509-C272 WH-18
603-C184 PK-18
608-C185 GN-14
608-C81 GN-14
615-C217 YL-14
C-C32
1552253
200-C22 BK-18
200-C27 BK-18
961-C57 BR-18
962-C44 OR-18
F781-C38BR-18
962-C320 OR-18
G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18

(A) LH INDICATOR PANEL


202-9804
+24 VOLTS
GROUND

B1

614-C289 PU-18

X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

LED RETURN
KEYSWITCH INPUT
ALTERNATOR R TERM INPUT

H#

108-C241 BU-14
122-C240 RD-18
142-C26 BU-18
200-C204 BK-14
200-C27 BK-18
200-C22 BK-18
200-C53 BK-18
200-C54 BK-18
200-C97 BK-18
200-C99 BK-18
700-C381 PK-18
961-C57 BR-18
962-C320 OR-18

R974-C132 OR-18

135-C171BU-18

517-F3 BU-14

IMPLEMENT POD

P910-C166 BR-18
P931-C101 GN-18
P976-C77 BR-18

C-C35
1835785
1
130-C76 RD-18
2
3
326-C199 RD-18
4
450-C149 YL-18
5
6
7
403-C123 GN-18
8
521-C124 YL-18
9
522-C125 WH-18
10
11
12
150-C126OR-18
13
944-C127 OR-18
14
945-C128 BR-18
15
A307-C129 GY-18
16
A982-C130 BR-18
17 H795-C131 PK-18
18
R974-C132 OR-18
19
20
21
430-C191 BU-18
22
G479-C192 WH-18
23
24
443-C18 YL-18
25
26
27
G850-C29 BU-18
28
104-C222 YL-18
29
170-C86 RD-18
30
A274-C275BK-18
31
945-C364 BR-18
32
944-C330 OR-18
33
34
35
36
37
38
39
40

OR-16
BK-16

122-C240 RD-18
200-C111 BK-12
200-C106 BK-18
508-C87 PU-18

ANTENNA 1
(AM/FM RADIO)
9U-2331

C-C63
1552273
1
132-C344 RD-18
2
200-C339 BK-18
3
4
411-C243 PK-18
5
538-C363 BR-18
6
611-C367 PU-18

CONN 46

508-C87 PU-18
509-C272 WH-18
G787-C51 GN-18
G788-C193 YL-18
P916-C319 OR-18

TIRIS INTERFACE SIGNAL

SYMBOL

TRANSMISSION ECM
172-9389

515-F7 GY-14
515-F5 GY-14
TC
FUSE
133-9012

(42) RESISTOR 2
3 3 K
BK-18
BK-14
BK-18
200-F11 BK-14
BK-18
515-F5 GY-14
516-F4 GN-14
517-F3 BU-14
522-F10 WH-18
A524-F8 BR-18

BU-18
GN-18
BR-18
PU-18
BU-14
GN-14
GY-14
BK-14
WH-18

614-C321 PU-18
200-C317 BK-18
135-C376 BU-18

FUEL LEVEL LOW INDICATOR

(42) RESISTOR
9G-1950

CABLE AS. 124-4883

614-C371 PU-18
200-C318 BK-18

BACKUP ALARM (+24 VOLTS)


ENGINE SPEED (RPM) FROM ADEM

200-F15
200-F1
200-F2
200-F16

C-C21
1552252
135-C171
A525-C258
A524-C188
A523-C186
517-C183
516-C182
515-C181
200-C176
522-C125

118-C190 GY-18
135-C171 BU-18
200-C106 BK-18
200-C176 BK-14
200-C175 BK-18
200-C111 BK-12
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
603-C184 PK-18
608-C185 GN-14
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

XMSN OUTPUT SPD TRAIL -

200-F1 BK-14
515-F7 GY-14

1
2
3
4
5
6
7
8
9
10
11
12

962-C324 OR-18

K933-C226 GN-18
K977-C113 PK-18
N939-C135 GN-18

XMSN FILTER INDICATOR


XMSN INPUT SPEED +

164-C280 WH-18
164-C281 WH-18
307-C168 OR-18
413-C33 BR-18
436-C47 OR-18
720-C164 PU-18
910-C15 YL-18
944-C282 OR-18
945-C108 BR-18
973-C160 BR-18
977-C162 YL-18
A273-C119 BK-18
F781-C38 BR-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
H730-C163 PK-18
P910-C166 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

CABLE AS. 124-4885

ANTENNA
(C.B. RADIO)
9U-2332

CABLE AS. 124-4884

962-C278 OR-18
962-C325 OR-18

H730-C163 PK-18
H795-C131 PK-18

XMSN OUTPUT SPD TRAIL +

550-F12 GY-14

1
755-C63 OR-18
2
901-C66 WH-18
3
975-C70 WH-18
4
G746-C13 WH-18
5
F781-C38 BR-18
6
484-C142 YL-18
7
754-C109 BU-18
8
900-C110 PU-18
9
10
417-C146 GY-18
11
416-C147 OR-18
12
709-C34 OR-18
13
14
E901-C112 GN-18
15
16
17
18
K977-C113 PK-18
19
20
E900-C114 WH-18
21
22
413-C33 BR-18
23
E909-C115 WH-18
24
25
E906-C116 OR-18
26
27
28
436-C47 OR-18
29
E908-C117 BR-18
30
31
E907-C118 GY-18
32
33
34
35
36
37
321-C148 BR-18
38
450-C149 YL-18
39
40
G480-C169 GN-18
C-C33
3E6287
J2

A523-F6 PU-18

516-F4 GN-14

TWISTED WIRES - NOTE A

RD-16
WH-16
BK-16

C-C46
1552252
1
133-C343 OR-18
2
200-C337 BK-18
3
4
540-C378 WH-18
5
6
E702-C255 OR-18
7
615-C218 YL-18
8
910-C279 YL-18
9
E701-C256 PK-18
10
436-C47 OR-18
11
G480-C169 GN-18
12
413-C33 BR-18

961-C57 BR-18

G479-C192 WH-18
G480-C169 GN-18
G485-C55 BU-18
G486-C56 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G764-C140 PK-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
G850-C29 BU-18

200-C111 BK-12
200-C106 BK-18
403-C215 GN-18
426-C85 BR-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
432-C6 PK-18
496-C9 WH-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
614-C94 PU-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
962-C30 OR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

2
1

F-C1
3E5179
135-F13 BU-18
A525-F14 GN-18
A524-F8 BR-18
A523-F6 PU-18
517-F3 BU-14
516-F4 GN-14
515-F5 GY-14
200-F11 BK-14
522-F10 WH-18

135-F13 BU-18

F-C4
3E3360

WH/RD-14
BK-14

MOTOR

C-C6
1552267
A
122-C240 RD-18
C
B
200-C106 BK-18

608-C185 GN-14
608-C81 GN-14

LH DOME LAMP
3E-6389

A525-F14 GN-18

F-C2
1552273
(42) BLOWER MOTOR
174-1497

LH REAR SPEAKER
6T-7695

(42) RESISTOR 1
6 2 K
135-F9 BU-18

512-C248 GN-18

F766-C19 WH-18
F781-C38 BR-18

XMSN OUTPUT SPEED +


FUEL PRESSURE INDICATOR
XMSN INPUT SPEED -

135-F9 BU-18
200-F16 BK-18
A524-F8 BR-18

122-C225 RD-18
200-C111 BK-12
200-C106 BK-18
511-C254 BR-18

C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18

XMSN OIL TEMPERATURE

A
B
C
D
E
F

126-C37 PK-18
128-C24 PK-18
136-C203 GN-18
168-C68 GN-18
200-C313 BK-18
614-C94 PU-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
961-C57 BR-18
962-C379 OR-18
964-C36 BU-18
E701-C256 PK-18
E702-C255OR-18
G728-C25 YL-18
G766-C154 GN-18
G767-C155 WH-18
P910-C166BR-18
P976-C77 BR-18

C-C1
9X1343
1
453-C141 PK-18
2
123-C95 WH-18
3
201-C65 BK-18
4
417-C146 GY-18
5
447-C64 PK-18
6
7
8
N939-C135 GN-18
9
10
11
416-C147 OR-18
12
102-C69 RD-14
13
14
129-C71 BU-18
15
199-C72 RD-18
16
306-C134 GN-18
17
308-C74 YL-18
18
P976-C77 BR-18
19
20
779-C50 WH-18
21
P931-C101 GN-18
22
23
24
136-C75 GN-18
25
26
321-C148 BR-18
27
604-C78 OR-18
28
605-C79 YL-18
29
606-C80 GY-18
30
608-C81 GN-14
31
614-C82 PU-18
32
617-C83 BR-18
33
975-C167 WH-18
34
35
F766-C19 WH-18
36
762-C23 YL-18
37
761-C60 GY-18
38
964-C36 BU-18
39
40
426-C85 BR-18

XMSN OUTPUT SPEED -

320-C96 OR-18
614-C98 PU-18
761-C60 GY-18
962-C44 OR-18
987-C45 WH-18
F766-C19 WH-18
F781-C38 BR-18
P931-C101 GN-18

(42) BEND DOOR ACTUATOR MOTOR


177-6727

PK-18
BR-18
GN-18
OR-18
YL-18
BU-18
PK-18
OR-18
GN-18
PK-18

A273-C119 BK-18
A274-C275 BK-18
A307-C129 GY-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
A982-C130 BR-18

PRIMARY STEERING PRESS SWITCH (N/O)


SECONDARY STEERING PRESSURE SWITCH (N/O)
SENSOR SUPPLY +8 VOLTS

TWISTED WIRES - NOTE A

30 Page,

(Dimensions: 39 inches x 28 inches)

CONNECTS TO CH-C1
ON THE CHASSIS AND
ENGINE DIAGRAM
LOCATION C-5
FOR SCHEMATIC NUMBERS
SEE THE TITLE BLOCK

900-C110 PU-18
901-C66 WH-18
910-C15 YL-18
944-C127 OR-18
944-C282 OR-18
944-C330 OR-18
945-C108 BR-18
945-C128 BR-18
945-C364 BR-18
964-C36 BU-18
973-C160 BR-18
976-C139 OR-18
977-C162 YL-18
987-C45 WH-18

CLUTCH 4 (3RD GEAR)


CLUTCH 6 (1ST GEAR)
SOLENOID/INDICATOR RETURN
LH BRAKE PEDAL POSITION SENSOR
DOWNSHIFT SWITCH (N/O)
PRIMARY STEERING PRESS SWITCH (N/C)
CLUTCH 3 (4TH GEAR)
CLUTCH 5 (2ND GEAR)

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECTING TO TERMINALS
ON THE CHASSIS AND ENGINE DIAGRAMS
FOR PART NUMBERS
SEE THE TITLE BLOCK

603-C184 PK-18

1+
-

200-C111 BK-12
603-C184 PK-18
608-C81 GN-14
608-C185 GN-14
615-C217 YL-14

411-C243
500-C252
501-C257
502-C253
C413-C251
C414-C244
E701-C256
E702-C255
E707-C250
E708-C247

TWISTED WIRES - NOTE A

709-C34 OR-18
720-C164 PU-18
727-C206 GN-18
728-C133 BU-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
761-C60 GY-18
762-C23 YL-18
779-C50 WH-18

102-C69 RD-14
135-C238 BU-18
307-C168 OR-18
308-C74 YL-18
320-C208 OR-18
326-C199 RD-18
413-C33 BR-18
430-C191 BU-18
436-C47 OR-18
603-C184 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
611-C32 PU-14
614-C93 PU-18
615-C218 YL-18
617-C83 BR-18
619-C40 GN-14
910-C15 YL-18
962-C31 OR-18
962-C368 OR-18
A307-C129 GY-18
A982-C130 BR-18
G480-C169 GN-18
G746-C13 WH-18
G479-C192 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G768-C152 GN-18
G850-C29 BU-18
H795-C131 PK-18
R974-C132 OR-18

306-C134 GN-18
321-C148 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
709-C34 OR-18
728-C133 BU-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
900-C110 PU-18
901-C66 WH-18
962-C58 OR-18
962-C59 OR-18
975-C70 WH-18
975-C46 WH-18
976-C139 OR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18
G764-C140 PK-18
K977-C113 PK-18
N939-C135 GN-18

X972-C153GN-18
X973-C157BU-18
X974-C165BR-18
962-C278OR-18

CONN 16

603-C184 PK-18
604-C78 OR-18
608-C185 GN-14
608-C81 GN-14
611-C32 PU-14
617-C83 BR-18
619-C40 GN-14

522-C125 WH-18
608-C81 GN-14
615-C217 YL-14

508-C87 PU-18
509-C272 WH-18

118-C342 GY-18
118-C323 GY-18
200-C314 BK-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
507-C11 WH-18
962-C380 OR-18
973-C160 BR-18
977-C162 YL-18
H730-C163 PK-18

C-C3
9X7148
1
728-C133 BU-18
2
3
962-C4 OR-18
4
5
419-C283 YL-18
6
7
432-C6 PK-18
8
442-C7 GY-18
9
10
496-C9 WH-18
11
506-C10 PU-18
12
507-C11 WH-18
13
E455-C12 BR-18
14
G764-C140 PK-18
15
K933-C226 GN-18
16
484-C142 YL-18
17
18
19
20
106-C3 WH-18
21
114-C41 RD-18
22
138-C20 GN-18
23
251-C67 BK-18
24
25
322-C39 GY-18
26
27
976-C139 OR-18
28
C529-C48 GY-18
29
C530-C49 BU-18
30
31
32
33
34
35
G485-C55 BU-18
36
G486-C56 GN-18
37
38
39
40
727-C206 GN-18

(40) CAB GROUND 4

118-C357 GY-18
118-C322 GY-18
200-C316 BK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
506-C10 PU-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

CONNECT TO CJ-C6
ON THE CHASSIS AND
ENGINE DIAGRAM
LOCATION D-5
FOR SCHEMATIC NUMBERS
SEE THE TITLE BLOCK

503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
522-C125 WH-18

615-C217 YL-14

ECM MOUNT BOLT

122-C225 RD-18
113-C245 OR-18
118-C202 GY-14
124-C239 GN-14
126-C37 PK-18
128-C24 PK-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
168-C68 GN-18
200-C316 BK-18
200-C315 BK-18
200-C314 BK-18
200-C313 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
944-C144 OR-18
944-C143 OR-18
945-C136 BR-18
945-C137 BR-18
961-C57 BR-18
962-C320 OR-18
G728-C25 YL-18
E735-C284 PU-18

CONN 17

C-C2
8N1532
1
112-C1 PU-4
2
3
611-C32 PU-14
4
987-C45 WH-18
5
619-C40 GN-14
6
7
174-C2 RD-12

(40) ENG END FRAME GND

STRAP
ASSEMBLY

515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
E735-C284PU-18

900-C110 PU-18
901-C66 WH-18
975-C121 WH-18
K977-C113 PK-18

200-C111 BK-12

A273-C35BK-18
A273-C15BK-18
A273-C119 BK-18
C-C31
1010205
J1
BATTERY
1
164-C281 WH-18
2
A273-C15 BK-18
GROUND
3
CAT DATA LINK (CDL-)
945-C108 BR-18
4
728-C133 BU-18
SECONDARY STEERING INTERMEDIATE RELAY
5
A273-C35 BK-18
GROUND
6
BATTERY
164-C280 WH-18
7
975-C46 WH-18
SOLENOID AND INDICATOR RETURN
8
306-C134 GN-18
START RELAY COIL+
9
944-C282 OR-18
CAT DATA LINK (CDL+)
10
910-C279 YL-18
NEUTRALIZER DISABLE INDICATOR+
11
752-C52 YL-18
CLUTCH 2 SOLENOID (FORWARD)
12
N939-C135 GN-18
RIDE CONTROL SOLENOID 2
13
G763-C150 PU-18
NEUTRAL SWITCH
14
G755-C151 GY-18
REVERSE SWITCH
15
962-C58 OR-18
SENSOR/SWITCH RETURN
16
962-C59 OR-18
SENSOR/SWITCH RETURN
17
751-C61 GN-18
CLUTCH 1 SOLENOID (REVERSE)
18
976-C139 OR-18
RIDE CONTROL SOLENOID 1
19
G768-C152 GN-18
1ST GEAR SWITCH
20
X974-C165 BR-18
VARIABLE SHIFT CONTROL (ECONOMY)
21
G766-C154 GN-18
RIDE CONTROL SWITCH (AUTO)
22
RIDE CONTROL SWITCH (ON)
G767-C155 WH-18
23
G760-C156 WH-18
2ND GEAR SWITCH
24
X973-C157 BU-18
VARIABLE SHIFT CONTROL (MID)
25
G761-C158 YL-18
3RD GEAR SWITCH
26
G762-C159 BR-18
4TH GEAR SWITCH
27
PARK BRAKE SWITCH (ON)
G764-C140 PK-18
28
29
973-C160 BR-18
AUTO/MANUAL SWITCH (MAN)
30
G750-C161 BU-18
FORWARD SWITCH
31
977-C162 YL-18
AUTO/MAN SW (AUTO 4)
32
33
NEUTRALIZER OVERRIDE SWITCH (M0M)
34
720-C164 PU-18
35
H730-C163 PK-18
AUTO/MAN SWITCH (AUTO 1-4)
36
419-C283 YL-18
PARK BRAKE SWITCH (OFF)
37
P910-C166 BR-18
SECONDARY STEERING TEST SWITCH (MOM)
38
453-C141 PK-18
SECONDARY STEERING PRESS SWITCH (N/C)
39
X972-C153 GN-18
VARIABLE SHIFT CONTROL (POWER)
40
307-C168 OR-18
KEY SWITCH (START)

STRAP AS.
8X-5802

113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
944-C143 OR-18
945-C137 BR-18
C414-C244 BU-18
C413-C251 YL-18
G485-C55 BU-18
G486-C56 GN-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
K933-C226 GN-18

CONNECT TO CJ-C4
ON THE CHASSIS AND
ENGINE DIAGRAM
LOCATION E-5
FOR SCHEMATIC NUMBERS
SEE THE TITLE BLOCK

E907-C118 GY-18
E909-C115 WH-18
755-C63 OR-18

614-C300 PU-18
124-C239 GN-14
201-C205 BK-18

CONN 18

413-C33 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
426-C85 BR-18
430-C191 BU-18
432-C6 PK-18
436-C47 OR-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
496-C9 WH-18

113-C245 OR-18
124-C239 GN-14
126-C37 PK-18
128-C24 PK-18
136-C203 GN-18
138-C14 GN-18
138-C43 GN-18
168-C68 GN-18
200-C313 BK-18
200-C314 BK-18
200-C315 BK-18
200-C316 BK-18
201-C205 BK-18
251-C62 BK-18
290-C16 BK-18
291-C100 BK-18
403-C215 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
521-C124 YL-18
614-C94 PU-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
944-C143 OR-18
944-C144 OR-18
945-C136 BR-18
945-C137 BR-18
961-C57 BR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C413-C251 YL-18
C414-C244 BU-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
E701-C256 PK-18
E702-C255 OR-18
E707-C250 GN-18
E708-C247 PK-18
E735-C284PU-18
G485-C55 BU-18
G486-C56 GN-18
G728-C25 YL-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

E906-C116 OR-18
E908-C117 BR-18
754-C109 BU-18
E901-C112 GN-18

E735-C287 PU-18

CONNECT TO CJ-C11
ON THE CHASSIS AND
ENGINE DIAGRAM
LOCATION F-5
FOR SCHEMATIC NUMBERS
SEE THE TITLE BLOCK

306-C134 GN-18
307-C168 OR-18
308-C74 YL-18
321-C148 BR-18
322-C39 GY-18
326-C199 RD-18

E900-C114 WH-18

118-C342 GY-18
118-C357 GY-18
118-C322 GY-18
118-C323 GY-18

CONN 19

962-C120 OR-18
709-C34 OR-18
751-C61 GN-18
752-C52 YL-18

118-C202 GY-14

CONNECT TO AT-C10
ON THE CHASSIS AND
ENGINE DIAGRAM
LOCATION F-5
FOR SCHEMATIC NUMBERS
SEE THE TITLE BLOCK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

962-C380 OR-18
962-C379 OR-18

CONN 20

RENR4324-03 VOL 2 of 2

200-C106 BK-18
200-C111 BK-12
200-C175 BK-18
200-C176 BK-14
201-C65 BK-18
251-C67 BK-18

C-C26
9X0145

306-C134 GN-18
321-C148 BR-18
416-C147 OR-18
417-C146 GY-18
419-C283 YL-18
450-C149 YL-18
453-C141 PK-18
484-C142 YL-18
728-C133 BU-18
709-C34 OR-18
751-C61 GN-18
752-C52 YL-18
754-C109 BU-18
755-C63 OR-18
900-C110 PU-18
901-C66 WH-18
962-C58 OR-18
962-C59 OR-18
975-C46 WH-18
975-C70 WH-18
976-C139 OR-18
E900-C114 WH-18
E901-C112 GN-18
E906-C116 OR-18
E907-C118 GY-18
E908-C117 BR-18
E909-C115 WH-18
G764-C140 PK-18
K977-C113 PK-18
N939-C135 GN-18

403-C215 GN-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C18 YL-18
447-C64 PK-18
496-C9 WH-18
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
506-C10 PU-18
507-C11 WH-18
515-C181 GY-14
516-C182 GN-14
521-C124 YL-18
517-C183 BU-14
614-C94 PU-18
720-C164 PU-18
727-C206 GN-18
762-C23 YL-18
779-C50 WH-18
962-C30 OR-18
964-C36 BU-18
973-C160 BR-18
977-C162 YL-18
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18
C529-C48 GY-18
C530-C49 BU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C154 GN-18
G767-C155 WH-18
H730-C163 PK-18
K933-C226 GN-18
P910-C166 BR-18
P976-C77 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18
200-C106 BK-18
200-C111 BK-12

102-C69 RD-14
104-C222 YL-18
106-C3 WH-18
112-C1 PU-4
114-C41 RD-18
118-C190 GY-18
123-C95 WH-18
129-C71 BU-18
130-C76 RD-18
136-C75 GN-18
138-C20 GN-18
150-C126 OR-18
164-C280 WH-18
164-C281 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18

10

962-C320 OR-18
962-C30 OR-18

164-C281 WH-18
164-C280 WH-18
307-C168 OR-18
413-C33 BR-18
436-C47 OR-18
720-C164 PU-18
910-C15 YL-18
944-C282 OR-18
945-C108 BR-18
973-C160 BR-18
977-C162 YL-18
A273-C119 BK-18
F781-C38 BR-18
G480-C169 GN-18
G746-C13 WH-18
G750-C161 BU-18
G755-C151 GY-18
G760-C156 WH-18
G761-C158 YL-18
G762-C159 BR-18
G763-C150 PU-18
G766-C154 GN-18
G767-C155 WH-18
G768-C152 GN-18
H730-C163 PK-18
P910-C166 BR-18
X972-C153 GN-18
X973-C157 BU-18
X974-C165 BR-18

11

201-C104 BK-18

118-C190 GY-18
135-C171 BU-18
200-C106 BK-18
200-C175 BK-18
200-C176 BK-14
200-C111 BK-12
503-C180 BR-18
504-C179 YL-18
505-C170 BU-18
515-C181 GY-14
516-C182 GN-14
517-C183 BU-14
603-C184 PK-18
608-C185 GN-14
A523-C186 PU-18
A524-C188 BR-18
A525-C258 GN-18

12

13

14

138-C43 GN-18
138-C14 GN-18
200-C315 BK-18
251-C62 BK-18
944-C144 OR-18
945-C136 BR-18
C529-C48 GY-18
C530-C49 BU-18

15

THIS SCHEMATIC IS FOR THE 950G SERIES II AND 962G SERIES II WHEEL LOADER,
AND IT62GH SERIES II INTEGRATED TOOLCARRIER ELECTRICAL SYSTEM
VOLUME 1 of 2: CAB
MEDIA NUMBER: RENR4324-03
SCHEMATIC PART NUMBER: 186-4147, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
3

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
25

12

23

13

27

23

22

13

27

15

22

15

14

10

32

18

24

45

28

35

19

16

29

31

11

17

33

34

20

14

31

32

33

24

28

34

35

19

26

30

30

16
4
12
25
2
5

29

10

18

17

11

45

26

21

21

VIEW ALL CALLOUTS

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
VIEW ALL CALLOUTS

32

32

40

40

42

39

42

39

41

37

37

41

38

38

43

43

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