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q SERVICE MANUAL

CODE : 00ZXEA102USME

ELECTRONIC CASH REGISTER MODEL

XE-A102

SRV KEY : Not necessary PRINTER : M-31 (U and V version)

CONTENTS

CHAPTER 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 CHAPTER 2. OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 CHAPTER 3. MASTER RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 CHAPTER 4. HARDWARE DESCRIPTION . . . . . . . . . . . . . . . . . . . . 5 CHAPTER 5. TEST FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CHAPTER 6. SERVICE PRECAUTION . . . . . . . . . . . . . . . . . . . . . . 10 CHAPTER 7. CIRCUIT DIAGRAM AND PWB LAYOUT . . . . . . . . . 11 PARTS GUIDE

Parts marked with "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder. The alphabet following the LF mark shows the kind of lead-free solder.

Example:
<Solder composition code of lead-free solder> Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p

Lead-Free

5mm

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD


When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommendable.

(2) NOTE FOR SOLDERING WORK


Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.

CAUTIONS THERE IS A RISK OF EXPLOSION IF THE BATTERY IS REPLACED BY AN INCORRECT TYPE. PROPERLY DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

XE-A102 LEAD-FREE SOLDER

CHAPTER 1. SPECIFICATIONS
1. APPEARANCE
Front view
Printer cover Keyboard
CL @/TM

2)

KEY LIST
Keytop Description Numeric keys Clear key Multiplication & Time display key Paper feed key Tax 1 shift and Received on account key Tax 2 shift and Paid out key Percent key Error escape key Void key Clerk code Entry key PLU code entry key Department shift key Non-add code & Tax Included subtotal key Check key Charge key Cash Sale/ Amount Tender and No Sale key Department key

0-9,00

P
Drawer

Display

2
Tax 1 Shift/RA Tax2 Shift/PO % ESC VOID

Mode switch

CLK# PLU SHIFT #/SBTL CHK CH CA/AT/NS Dept1-8

Drawer lock

2. RATING
U Weight External dimension (Including the drawer) Power source Approx 5.0kg 330 (W) x 363 (D) x 234 (H) mm 13 (W) x 14.3 (D) x 9.2 (H) inches AC 120V (10%) 60Hz AC 220-230V (m10%) 50/10Hz AC 230-240V (m10%) 50Hz Stand-by 4W Operating 12.5W 0~40C (32 to 104F) Stand-by 6.3W Operating 13W V

4. MODE SWITCH
1) LAYOUT
REG
q

Rotary SW
X/Flash Z/PGM

Power consumption Working temperature

3. KEYBOARD
1) KEYBOARD LAYOUT
Type Key position Key pitch Key layout [U version]
SHIFT TAX1 SHIFT /RA TAX2 SHIFT /PO PLU CHK CLK#

Normal keyboard STD/MAX 30 19 (W) x 19 (H) mm Fixed type

5. DISPLAY
1) OPERATOR DISPLAY
LED numeric display 1 line Display device: Number of lines:

Number of positions: 8 positions numeric display (U) 9 positions numeric display (V) Color of display: Yellow Green Numeric 14.20 (H) x 7.80 (W) mm Character size: (Layout)

@/TM

3 2

4
6

#/ SBTL

CH

CA/AT/NS

VOID ESC

Department code PLU code

[V version]
SHIFT PLU CR EX

TAX /RA

x / TM

3 2

4
6

#/ST

CH

Repeat
TL/A T/NS

/PO

% ESC

[V version]

XE-A102

SPECIFICATIONS

2) DISPLAY CONTENTS
Departments/PLU Code: The department code or PLU code entered appears on the left. For example, if the key for department 1 is pressed, "1" would appear in the extreme left position. Repeat: Indicates the number of times the same department key is pressed. If an entry is repeated more than ten times, only the first digit is displayed (12 displays as "2"). (E) Error: This symbol appears, accompanied by a warning beep, when an error is made. If this occurs during a transaction because of an excessive digit entry, simply press [CL] and re-enter correctly. (P) Program: This symbol remains on the display when the cash register is being programmed in the Z/PGM mode. (F) Finalization:

2) PAPER
Paper roll dimension : 57.5mm 0.5mm Paper quality : Bond paper (paper thickness: 0.06 to 0.085mm paper weight: 47 to 64g/m2)

3) INKING
Ink supply system From Specification Ink roll type Print color : Ink roll : Roller : Material - rubber : 1 million characters : purple

4) LOGO STAMP (NONE) 5) CUTTER


Manual cutter

This symbol appears when a transaction is finalized by pressing [CA/AT/NS], [CH] or [CHK]. (o) Subtotal: This symbol appears when [#/SBTL] is pressed and the cash register computes the subtotal and also when the amount tendered is less than the total sale amount. (C) Change: This symbol appears whenever the change due amount is displayed. (L) Low battery: This symbol appears when the power of the installed batteries is low or you need to replace the batteries with new ones. (see the "Maintenance" section for explanation.) (L) No battery: This symbol appears when no batteries are installed. (see "Maintenance" and "Getting Started" sections for explanation.) In addition, the following appear when appropriate: The minus sign (-) can appear in positions 2 to 8. The decimal point appears in positions 1 to 3. When entry of the secret code is necessary, "---" appears in positions 1 to 4.

6) PRINTING WHEEL LAYOUT


[U version]
1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 # # # # # # # # # # # CH CK # CG 0 1 2 3 4 5 6 7 8 9 2 0 1 2 3 4 5 6 7 8 9 3 0 1 2 3 4 5 6 7 8 9 4 0 1 2 3 4 5 6 7 8 9 5 0 1 2 3 4 5 6 7 8 9 6 0 1 2 3 4 5 6 7 8 9 7 0 1 2 3 4 5 6 7 8 9 8 0 1 2 3 4 5 6 7 8 9 9 10 11 12 13 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 X Z

2 RA 3 PO 4 VD 5 %

6 @ 7 ST 8 TX 9 CA

[V version]
1 2 3 4 5 6 7 8 9 10 11 12 13 0 1 2 3

6. PRINTER
1) PRINTER
Model name No. of stations Printing system Printing capacity Character size Print pitch : M-31 :1 : Print wheel selective type : max. 13 characters : 1.6mm (W) x 2.8mm (H) : Column distance 2.1mm (numeric to numeric), 2.6mm (numeric to symbol) Row distance 4.6mm : Approximate 1.4 lines/s (6 digits/line) : Approximate 4.3 lines/s : MCBF 0.3 million lines
XE-A102 SPECIFICATIONS

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

0 1

X Z

2 RA 3 PO 4 VD 5 %

4 5 6 7 8 9 10 11 12 13

6 @ 7 ST 8 TX 9 CA

CH CK CG

Print speed Paper feed speed Reliability

7. DRAWER [OUTLINE]
Standard equipment The drawer consists of (2) Money case (3) Coin case (4) Lock (attached to the drawer) : Yes (1) : Max. number of drawers : 1 (1) Drawer box (outer case) and drawer

2) LOW BATTERY
Low battery indication will appear on the left side of display when the battery voltage is low. CASE 1: When sitting idle or after completion of transaction.The machine can indicate the low battery condition (Always) CASE 2: Low battery indication will not appear during key operations, but will appear after power up of the cash register.

[Display sample]
" 0.00 " : Battery is OK. "L 0.00" : Low battery (You have to change the batteries.) After finalization "F 12.34": Battery is OK. "L 12.34": Low battery ("L" indicate instead of "F".)

[SPECIFICATION] 1) DRAWER BOX AND DRAWER

Material Bell Release lever Drawer open sensor

Plastic Standard equipment: situated at the bottom -

3) NO BATTERY
If the user forgets to replace the battery and the battery voltage falls below a certain level, or if a power failure occurs with no batteries installed, the memory contents cannot be retained. The CPU judges it as no battery and performs the master reset. In this case, all the settings and registrations are cleared. If, however, the power is continuously supplied to the AC cord, the memory contents are retained. Low battery : Batteries are installed, but the voltage is low. Memory back up can be done. No battery : Batteries are not installed or the voltage is extremely low. The master reset is executed when a power failure occurs, when the batteries are not properly changed. Low battery & No battery indication will appear at the most left position of display when the battery voltage is low. CASE 1: When any numeric entry & item entry is not done or just after finalization. The machine can indicate the battery condition. (Always)

2)

MONEY CASE
Disallowed Allowed 4B/5C (U) 3B/5C (V)

Separation from the drawer Separation of the bill compartments from the coin compartments Bill separator Number of compartments Layout:

4B/5C (u)

3B/6C (v)

3) LOCK (LOCK KEY : LKGIM7331BHZZ)


Location of the lock: Front Method of locking and unlocking: To lock, insert the drawer lock key into the lock and turn it 90 degrees counter clockwise. To unlock, insert the drawer lock key and turn it 90 degrees clockwise. Key No: SK1-1

CASE 2: When numeric entry or item entry is done. Battery condition does not appear. Except when power is restored after power failure, the Low battery & No battery indication will appear on the display only when the battery voltage is low. And the indication will disappear after any key entry.

[Display sample]
" 0.00" : Battery is OK. "L 0.00" : Low battery "L 0.00" : No battery After finalization "F 12.34": Battery is OK. "L 12.34": Low battery ("L" indicate instead of "F".) "L 12.34": No battery ("L" indicate instead of "F".)

8. BATTERY
1) MEMORY BACK UP BATTERY
For memory back up, the dry battery ULM-3 (3 ) are needed. 1. Memory holding time: Approx. 1 year after New dry batteries are installed. 2. Battery exchange method: When the low battery symbol "L" lights up, replace the batteries (3 AA) replaced by the following method; 1) Power on the ECR. 2) Mode switch turn to "REG" mode. 3) Remove the OLD dry batteries (3 pieces). 4) The nobattery symbol "L" light up. 5) Insert the NEW dry batteries (3 pieces). 6) Confirm the low battery symbol "L" and nobattery symbol "L" is off.
XE-A102

SPECIFICATIONS

CHAPTER 2. OPTIONS
1. OPTIONS (NONE) 2. SERVICE OPTIONS (NONE) 3. SUPPLIES
NO 1 2 NAME ROLL PAPER INK ROLLER PARTS CODE PRICE RANK AS AF 5 ROLLS/PACK DESCRIPTION

DPAPR1025CSZZ NROLR1022CC05

4 SPECIAL SERVICE TOOLS (NONE)

CHAPTER 3. MASTER RESET


Master reset: Clears all the memory and initializes each preset parameter. The master reset should be performed by using the following procedure. 1. Turn off the power (Power OFF). (See Note 1.) 2. Remove the memory back up battery from ECR. 3. Turn the mode switch to any position other than Power OFF. 4. Turn on the power (Power ON). (See Note 2.) When the master rest is completed, the buzzer sounds three times. 5. Install the memory back up batteries back into the ECR. The master reset can also be accomplished in the following case. (See Note 3.) Note 1) Power OFF: Means disconnecting the AC power supply to the machine. (Specifically, unplugging the machine.) Note 2) Power ON: Means connecting the AC power to the machine. (Specifically, plugging in the machine.) Note 3) In case a power failure occurs when the machine has no battery installed, the master reset operation is automatically performed after the power has been restored.

XE-A102

OPTIONS

CHAPTER 4. HARDWARE DESCRIPTION


1. OUTLINE
CPU MODE SW DISPLAY DRAWER BUZZER PRINTER : uPD780023A (ROM 24KB, RAM 1024B) KEY BOARD : 30key including PF key : 5position slide SW : 7seg.+DP x 8digit LED (YELLOW GREEN) FRONT only : 1ch, no open sensor : 1beep, piezo buzzer : M-31(no EURO SYMBOL) (U) M-31V (V)
(u) VOID (v) REG POWER OFF

2) KEYBOARD AND MODE SW


MODE SW, KEY MATRIX is follows.

* Note: Although the XE-A102 has 30 keys, the keyboard circuit is actually 32 keys (+) the PF key.
3 2 4 X/F
X/Flash

5 Z /PGM

Rotary SW

2. BLOCK DIAGRAM
AC POWER SUPPLY 6V 5V MA IN 4.19MHz For Clock 32.768kHz
FRONT display :8digit
ST1-ST4-,ST5

22 31 15 7 16 25

26 8 17

1 9 18 27

2 10 19 28

3 11

4 12 21 30 SW1

5 13

6 14

Printer M-31

8. 8. 8. 8. 8. 8. 8. 8.
CPU uPD 780023A
A1 G1,DP1,A2 ~ G2,DP2 KST1 KST8

24

32

KE Y
KR1 KR6

1 2 3 4

KST2 KR1 KST3 KST4 KST5 MODE SW

BOARD & MODE SW

D RAWER
BU ZZER 5V Battery

3. DISCRIPTION
1) DISPLAY

KR2 KR6 KR5 KR4 KR3

ST5- (v)

ST4-

ST3-

ST2-

ST16 7 2 12 18 24 26 22 31 13 8 19 3 20 21 15 27 25 14 9 23 10 4 5 16 1 11

KCN2 1 2 3 4 5 6 7 8 9 KEYBOARD D13 D14 D15 D16 D17 D18 D19 D20 1SS133 KST1 1SS133 KST2 1SS133 KST3 1SS133 KST4 1SS133 KST5 1SS133 KST6 1SS133 KST7 1SS133 KST8 KST1

(Output Timing of STROBE signal)


1ms 30~100us ST1Display strobe ST2ST3ST4-

17 28 30 32 29

3) BUZZER
The BUZZER is driven by the P75/BUZ signal of the CPU. Frequency : 4.095kHz

XE-A102

HARDWARE DESCRIPTION

4) REWIND MOTOR
When the rewind motor is driven by the signal of the CPU.
PRINTER MOTOR

REWIND MOTOR

5ms 10ms

15ms

5) DRAWER
DRAWER OPEN signal :Output high signal between 50ms

6) DETECTING "LOW VOLTAGE"


Values obtained by AD conversion and averaging Register value: 138 (L 2.7V) or less 3 No voltage 139 - 154 (L 2.7V - 3.0V) 3 Low voltage more than 154 3 OK

7) DESTINATION DETECTION PORT


U and V version P66 L

XE-A102

HARDWARE DESCRIPTION

4. CPU PORT TABLE


No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 P50/A8 P51/A9 P52/A10 P53/A11 P54/A12 P55/A13 P56/A14 P57/A15 Vss0 Vdd0 P30 P31 P32 P33 P34/SI31 P35/SO31 P36/SCK31P20/SI30 P21/SO30 P22/SCK30P23/RXD0 P24/TXD0 P25/ASCK0 Vdd1 Avss P17/ANI7 P16/ANI6 P15/ANI5 P14/ANI4 P13/ANI3 P12/ANI2 P11/ANI1 P10/ANI0 Avref Avdd RESETXT2 XT1 IC/VPP X2 X1 Vss1 P00/INTP0 P01/INTP1 P02/INTP2 P03/INTP3/ADTRG P70/TI00/TO0 P71/TI01 P72/TI50/TO50 P73/TI51/TO51 P74/PCL P75/BUZ P64/RDP65/WRP66/WAITP67/ASTB P40/AD0 P41/AD1 P42/AD2 P43/AD3 P44/AD4 P45/AD5 P46/AD6 P47/AD7 PIN Name Signal Name RWND DR SA2 SB2 SC2 SD2 SE2 SF2 GND VDD ST1ST2ST3ST4ST5 NU NU SA1 SB1 SC1 SD1 SE1 SF1 VDD GND VBAT NU KR6 KR5 KR4 KR3 KR2 KR1 VCC VDD RESETXT2 XT1 GND X2 X1 GND /POF T t R SG1 SDP1 SG2 SDP2 NU BUZ MTR TRG MSL1 MSL2 KST1 KST2 KST3 KST4 KST5 KST6 KST7 KST8 BUZZER To PRINTER To PRINTER MODEL SELECT1 MODEL SELECT2 KEY STROBE KEY STROBE KEY STROBE KEY STROBE KEY STROBE KEY STROBE KEY STROBE KEY STROBE
XE-A102 HARDWARE DESCRIPTION

Description REWIND MOTOR To DRAWER DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT

Output/Input O O O O O O O O

Initial state L L L L L L L L

When STBY O/L O/L O/L O/L O/L O/L O/L O/L

DISPLAY STROBE N-Ch O.D. DISPLAY STROBE N-Ch O.D. DISPLAY STROBE N-Ch O.D. DISPLAY STROBE N-Ch O.D. DISPLAY STROBE (H ACTIVE) (GND via 56k) (GND via 56k) DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT

O O O O O I I O O O O O O

H H H H L

I I I I O/L I I

L L L L L L

O/L O/L O/L O/L O/L O/L

BATTERY voltage RESERVE FOR KEY RETURN KEY RETURN KEY RETURN KEY RETURN KEY RETURN KEY RETURN KEY RETURN

I I I I I I I I

I I I I I I I I

32.768Khz Xtal 32.768Khz Xtal SYSTEM CLOCK SYSTEM CLOCK POWER OFF From PRINTER From PRINTER From PRINTER DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT DISPLAY SEGMENT I I I I O O O O O O O O I I O O O O O O O O L L L L L L L L L L L L L L L L I I I I O/L O/L O/L O/L O/L O/L O/L O/L I I O/L O/L O/L O/L O/L O/L O/L O/L

CHAPTER 5. TEST FUNCTION


1) To execute the diag test, set the mode switch to Z/PGM. Enter the desired JOB code, and press the PO (paid out) key. 2) The test message is printed by the printer. 3) Test contents and key operations. NO. 1 2 3 4 5 6 7 8 9 Test contents Mode switch test Key test Display buzzer test Drawer test Printer test CPU version NO. print Battery level test Time display test Destination display Key operations 1 3 [PO] 2 3 [PO] 3 3 [PO] 4 3 [PO] 5 3 [PO] 6 3 [PO] 7 3 [PO] 8 3 [PO] 9 3 [PO]

2. KEY TEST
1) KEY OPERATION
2 PO

2)

TEST PROCEDURE

Perform the keyboard check with the sum check data of the key code. Enter the sum check data of each model in the four digits preceding the diag number 02, and compare the data with the key position code which is added until the CA/AT/NS key is pressed. If the data coincides with the code, the completion print is performed. If not, the error print is performed. Completion print Error print 02 - - -02 XXXX Sum data

1. MODE SWITCH TEST


1) KEY OPERATION
1 PO

3. DISPLAY BUZZER TEST


1) KEY OPERATION
3 PO

2)

TEST PROCEDURE

2)

TEST PROCEDURE

Change over the mode switch as follows. If the mode switch data in the proper sequence is not read with the above operation, an error is printed. To cancel this test mode, set the mode switch to any a position other than Z/PGM to Z/PGM. In this case, the completion print is performed. During the test , the display indicates hard codes which correspond to the switch positions.

Check the continuous buzzer sound and the display state. Display state: 8. 7. 6. 5. 4. 3. 2. 1. The decimal point will shift from the lower digit to the upper, step by step (500mSEC). To cancel the test mode, press any key, and the buzzer will stop and the completion print is performed. Completion print 03

3)

MODE SWITCH OPERATION


Mode: Display: Z/PGM (04) X/FLASH (03)
01 --01

REG (02)

OFF

VOID (01)

4. DRAWER TEST
1) KEY OPERATION
4 PO

Completion print Error print

2)

TEST PROCEDURE

The drawer opens with the above key operation. Check that the drawer is open. Press any key to terminate the test. Completion print 04

XE-A102

TEST FUNCTION

5. PRINTER TEST
1) KEY OPERATION
5 PO

8. TIME DISPLAY TEST


1) KEY OPERATION
8 PO

2)

TEST PROCEDURE

2)

TEST PROCEDURE
8 Display 7 6 5 4 3 2 1

With the above key operation , the print test pattern is repeatedly printed. Pressing any key will terminate the test after the completion of one cycle print. (The receipt is issued at the end.)

Hour

Minute Turn on and off(0.5s)

Second

To terminate the test and print the date and time, press any key.

Print

X X X X X X Year Month Date

X X X X X X Hour Minute Second 0 8

9. DESTINATION DISPLAY
1) KEY OPERATION
9 PO

2)TEST PROCEDURE
Display the destination code as follows. U and A version V version 1 X (X:0) Japan 3

6. CPU VERSION NO. PRINT


1) KEY OPERATION
6 PO

Display Display

To terminate the test, press any key. Completion print 09

2)

DESCRIPTION

The CPU version No. are printed with above key operation. (Print example) 0102 06 This test is terminated when printing is completed. CPU version NO.

7. BATTERY VOLTAGE SENSOR TEST


1) KEY OPERATION
7 PO

2)

TEST PROCEDURE
: Normal : Low battery display : No battery display and MRS is done when power on.

Displays A/D conversion port read value. 0155 or greater 0154 or smaller 0138 or smaller

To terminate the test, press any key. Completion print 07


XE-A102 TEST FUNCTION

CHAPTER 6. SERVICE PRECAUTION


1. PRINTER
Since there are no service parts for this model printer, only the printer unit is supplied. Therefore, the printer component parts are not supplied and no service document is issued. For troubleshooting of the printer, refer to the table below:

* Printer life: 300 thousand lines (XE-A102: M-31) Ink roll life: 1 million characters
Phenomena The printer motor is locked and the buzzer sounds intermittently. The printer does not work properly Check point/possible cause Check if the printer cable is disconnected. Check if the printer life is reached. Check if any foreign material is attached to the printing type wheel or the gear section. Defective print (Lack on the upper/ lower or left/right side) Check if the printing type is worn down. Check if any foreign material is attached to the printing type wheel. Check if the ink roll life is reached. Check if the ink roll is properly installed. Check if the printing type wheel is worn down. Uneven pitch of print paper feed Check if the roll paper size is proper. Repair Check and repair the printer cable. Replace the printer. Remove the foreign material. (After removing the foreign material, set the mode switch to "REG" and press "CL" key.) Replace the printer. Remove the foreign material. (After removing the foreign material, set the mode switch to "REG" and press "CL" key.) Replace the ink roll. Install the ink roll properly. Replace the printer. Use roll paper as specified below; Paper width : 57.5 0.5mm Outside diameter : 80mm or less Inside diameter of paper tube: 12mm or less Paper thickness : 0.06~0.085mm Remove any foreign material.

Thin print

Check if a load is applied to the roll paper during paper feeding. This may result from a foreign materials attached to the roll paper.

XE-A102

SERVICE PRECAUTION

10

CHAPTER 7. CIRCUIT DIAGRAM AND PWB LAYOUT


1/1
+6V /ST1

1. CIRCUIT
D30 1N4002 JUMPER

MAIN CIRCUIT
/ST4 /ST3 /ST2

/ST[1:5]

D
R53 6.8K R56 330 Q6 KTA1271YAT/ P Q7 KTA1271YAT/P Q8 KTA1271YAT/P
14 13

TW ONLY

14

13

14

14

R51 12K

LED5 S568GWA

LED4 D568GWA LED3 D568GWA 13 LED2 D568GWA 13 LED1 D568GWA

4 17 18 1 2 3 15 16 9 7 12 5 6 8 10 11

4 17 18 1 2 3 15 16 9 7 12 5 6 8 10 11

IC4 KID65083AP(DIP)

SA 2 SB 2 SC2 SD2 SE 2 SF2 SG 2 DP2

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11 10

18 17 16 15 14 13 12 11 10

R34 R35 R36 R37 R38 R39 R40 R41

110 110 110 110 110 110 110 110

IC4 IC5 9 PIN : GND


VO
*CAUTION* R21 R22 R23 R24 VCC U O X X X X X X X C7 0.1uF MULTI 1 2 1 2 306 1P0202T TR OUTPUT CN C1 MYLAR 0.033uF ZD1 HZ7B3-TA-E O O X O O X O O X O X X O O O O X O O A V4 V6 V7 47K 47K X: NOT MOUNT O: 47K ohm J J

C
VO F1
T1.25AL/125V T1.0A 250V

IC5 10 PIN : N.C KID65083AP(DIP)

5 10 9 1 2 4 6 7

4 17 18 1 2 3 15 16 9 7 12 5 6 8 10 11

4 17 18 1 2 3 15 16 9 7 12 5 6 8 10 11

ST5 R54 330 R57 6.8K Q9 KTA1271YAT/ P R58 330 R59 6.8K R55 6.8K R60 330 R61 6.8K
dp g f e d c b a dp g f e d c b a dp g f e d c b a dp g f e d c b a dp g f e d c b a dp g f e d c b a dp g f e d c b a dp g f e d c b a

R50 4.7K

R52

330

Q5 KTA1271YAT/P Q4 2SC1815GR

dp g f e d c b a

C
D5 D6 1N4002 1N4002 IC1 LM7806TO-220 1 VIN VOUT 3 GND D7 D8 2 1N4148 1N4148
+6V VCC VDD

VCC

A3XEA102U
X

/POF

KST8 KST7 KST6 KST5 KST4 KST3 KST2 KST1

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49

XE-A102
A3XEA102A A3XEA102V4 A3XEA102V6 A3XEA102V7 A1XEA127 A1ERA132
D10 1N4148

SA1 SB1 SC1 SD1 SE 1 SF1 SG1 DP1

1 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9

18 17 16 15 14 13 12 11 10

18 17 16 15 14 13 12 11 10

R42 R43 R44 R45 R46 R47 R48 R49

110 110 110 110 110 110 110 110

R5 56K CN1 D1

1 t 3

D3 + 1N40024 C3 330uF/25V

R1 220 D9
+ 1N4148

R21 47K R22 47K R23

C4 100uF/25V D2
+

R3 68K D4
CN2

VBAT
+ +

POWER CORD 2 4 TRANSFORMER

R24

R4 5.6K

R2 C2 3300uF/25V
C5
MYLAR

R6 100K

C6
1M 0.1uF 47uF/16V

C26 47uF/16V

KST[1:8]
TRG
MTR

VDD

R70 100 1 2 2521P0200T BATTERY CN

BZ R25 BUZZER
R t
T

470

P47/AD7 P46/AD6 P45/AD5 P44/AD4 P43/AN3 P42/AD2 P41/AD1 P40/AD0 P67/ASTB P66/-WAIT P65/-WR P64/-RD P75/BUZ P74/PCL P73/TI51/TO51 P72/TI50/TO50

/ST 1 /ST 2 /ST 3 /ST4 ST5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

P50/A8 P51/A9 P52/A10 P53/A11 P54/A12 P55/A13 P56/A14 P57/A15 VSS0 VDD0 P30 P31 P32 P33 P34/SI31 P35/SO31

XT1 XT2 /RESET AVDD AVREF P10/AN10

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 /POF
/RESET

VCC
4.19MHz

3 X2

P36/-SCK31 P20/SI30 P21/SO30 P22/-SCL30 P23/RXD0 P24/TXD0 P25/ASCK0 VDD1 AVSS P17/AN17 P16/AN16 P15/AN15 P14/AN14 P13/AN13 P12/AN12 P11/AN11

KR1

KR6 KR5 KR4 KR3 KR2

SA1 SB1 SC1 SD1 SE1 SF1

SG1 DP1 SG2 DP2

C8 FLAT CABLE

10uF

F2 R9 4.7K
t R T R31 R32 10K 10K 10K R30 1K R33 8 1 2 NC1 NC2 O1 7 3 I1 O2 6 4 I2 5 GND VCC R28 1K R29 1K 1 2 3 4 5 6 7 8

VO VBAT
R10 2.7K

+ C9 22uF/50V 22P

MTR TRG

RWND

C30

KV1

KV2

KV4

KV5

KV6

KV7

KV3

KV8

CIRCUIT DIAGRAM AND PWB LAYOUT


IC2
X1 X2 IC R27 1M
P71/TI01 TO 0 P03/INTP3/ADTRG P02/INTP2 INPT1 INPT0 VSS1

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

R12 56K
2

11
R26 330K +6V
X1 32.768KHz

C27 0.1uF

RWND DR SA2 SB2 SC2 SD2 SE2 SF2

u P D 780023A (Q FP 64)

POWER OFF(2) REG(5)

X/FLASH (4) VOID (1) TOP VIEW

B
SP1
C13
SHORT PIN

R13

56K

Z/PGM (3)

B
PRINT HEADER
1
Trigger(-)

R14
J6 7mm

56K C12 18P CON3


CON3A P/H CON

S[1:16]
IC3 LB1268(DIP)

2 Trigger(+) 3 Motor(+) 4 Motor (-) 5 M


Timing signal

12

345

ROTARY SW(XE-A102)

(FOR:PRINTER)

R62 47K D22 1N4148

R11 1K VCC HOLE ONLY


C16 C15 C14 0.1uF 0.1uF 0.1uF

1 2 3 4 5 6 7 8

6 Re set signal 7 8
common Timing sub-signal

T400mA/250V CN3 R7 D21 1 1K 1N4002 2 3 MULTI 2541P0300T (FOR:DRAWER) Q1 2SD2170 SOT- 8 9


D12 1N4148

F3

Q3 2SC1815GR
C10 C11 0.1uF 0.1uF MYLAR MULTI

HOLE ONLY 52011-0810 PRINTER PCB

VO

JUMPER

D11

T1.0AL/250V (F3:JUMPER)

M-31 OR M-42 V

CN4

R8 1k SW_CON LEAD WIRE 1


R15 R16 R17 R18 R19 R20 47K 47K 47K 47K 47K 47K
2 3 4 5

1N4002 1 2 3 4

1 2

R63

D23

2521P0200T MOTOR CN

SW1 VOID(1) Z/PGM(4) X/FLASH(3)

22 26 1 2 3 4 5 6 31 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 32 27 28 29 30
KEY SHEET
5 REG(2) HOLE ONLY MODE SW ROTARY SWITCH PCB

Q2 2SD2170 SOT- 89

1 2

C17 C18 C19 C20 C21 100P 100P 100P 100P 100P HB0501010

MG1 MOTOR F-754

KST2 KST3 KST4 KST5

A
KH1 KCN1 FEED KH2 KH3 KCN2
1 2 3 4 5
KH1 KH2 KH3 KH4

C29 C22 C23 C24 C25 3300P 3300P 3300P 3300P 3300P

SW3
6
SW11

SW4
1
SW12

SW5
11
SW13

SW6
17
SW14

SW7
28
SW15

SW8
30
SW16

SW9
32
SW17

SW10
29 SW18
7
SW19

KST1

A
2
SW20

D13

1N4148

KST2

D14

1N4148

KST3

D15

1N4148

12
SW21

18
SW22

24
SW23

26
SW24

22
SW25

31 SW26
13
SW27

KST4

D16

1N4148

KST5

D17

1N4148

8
SW28

19
SW29

3
SW30

20
SW31

21
SW32

15
SW33

27 SW34

KST6
12539P

D18

1N4148

KST7

D19

1N4148

1 2 3 4 5 6 7 8 9
KV1 KV2 KV3 KV4 KV5 KV6 KV7 KV8

KH4

25

14

23

10

16

KST8

D20

1N4148

1253-5P

FEED

KH[1:4]

2. PWB LAYOUT
A side

B side

XE-A102

CIRCUIT DIAGRAM AND PWB LAYOUT

12

3. DISPLAY LAYOUT
A side

B side

XE-A102

CIRCUIT DIAGRAM AND PWB LAYOUT

13

COPYRIGHT 2005 BY SHARP CORPORATION


All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted. In any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

SHARP CORPORATION
Information and Communication Systems Group

Products Quality Assurance Department Yamatokoriyama, Nara 639-1186, Japan


2005 May Printed in Japan t

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