SERVICE

Whirlpool Europe
Customer Services

FL 5103

Service Manual
Washing machine
Frontloader
FL 5103
Model
Version

FL 5103
8570 510 10030

Page

Technical data

2-3

Spare part list

Exploded view

5-6

Wiring diagram

Circuit diagram

Program chart

9 - 13

Text/Legend

14 - 15

Family

SC1

This documentation is only intended for qualified technicians who are aware of the respective safety regulations.
Date: 14.11.2002
Subject to modification
Document-No.: 4812 712 17682

14.11.2002 / Page 2
Doc. No: 4812 712 17682

FL 5103
8570 510 10030

Whirlpool Europe
Customer Service

SERVICE

Technical data
Dimensions
Height
Width
Depth

85
59.5
54

cm
cm
cm

~67
~71

kg
kg

Kind of switch

Type

Main Connection
Voltage
Frequency
Power consumption
Fuse rating

4 (4)
16 (4)
1 (1)

A
A
A

Door lock

Weight
Net weight
With package

Nominal currents
Contacts
11 - 12
11 - 14
11 - 16

230
50
~2.3
10

V 10%
Hz
kW
A

42
54
95
960

l
rpm
rpm
rpm

5
3
3
2.5
1.5
2.5
1.5
1
1

kg
kg
kg
kg
kg
kg
kg
kg
kg

Blocking limit switch

with PTC heater of
Bimetal
BP P/5 - R

Nominal voltage
Nominal current:
Contact 4 - 5

230

16 (4)

Lock time
Unlock time

6
180

Drum
Volume
Wash spin
Ramp speed
Speed spinning max.
Capacity of dry laundry
Cotton/coloured
Cotton rapid
Cotton short
Easy care
Easy care rapid
Easy care short
Delicate
Wool
Handwash/Silk
Pressostat
Kind of switch
Type
Nominal voltage

1-level pressoswitch
with overflow contact
B1-205
230
V

Water Level
Level 1 (11 - 12, 14)
Switching point
Switching back point

50 5
30 5

Overflow (11 - 16)

300 20 mmWc

Water level based

to drum

80 10

mmWc
mmWc

mm

Heating element
Kind of heating
Nominal voltage
Nominal power
Resistance (20 C)
Thermo-fuse (switch
OFF temperature)
Leakage current (<99 C)
NTC sensor
Class of protection
Resistance NTC :
0C
30C
40C
50C
60C
70C
95C

Tubular heating element

with NTC - sensor
230 10%, -15% V
2050
W 5%
23.9
5%
152
<0.8

C
mA

II
35.9
9.8
6.6
4.6
3.2
2.3
1.1

k 5.8%
k 3.7%
k 3.1%
k 2.6%
k 2.0%
k 2.5%
k 3.7%

Inlet valve
Kind of valve

1-way valve for cold

water with Rast 2.5
electrical connection

Water temperature
Rated flow >1 bar
Pressure range
Nominal voltage
Frequency
Nominal current
Nominal power
Nominal resistance

<60
8
0,2 - 10
220 - 240
50
35
7.7
3.8

C
l/min 15%
bar
V
Hz
mA
W 10%
k 10%

SERVICE

Whirlpool Europe
Customer Service

FL 5103
8570 510 10030

14.11.2002 / Page 3
Doc. No: 4812 712 17682

Technical data
Main switch

Drain pump (synchronous)

Nominal Voltage
Nominal/max. current
Nominal power
Frequency
Resistor (coil) (20 C)
Motor protection
Capacity (0.55 - 1.0 m)
Position of draining hose
outlet
min.
max.

Type
Nominal voltage
Nominal current
Poles
Functionality
Connection in RAST 5
Connection lamp

230
V
0.3/0.5
A
35
W
50
Hz
162

Thermal-fuse
20 2
l/min
0.55
1.0

m
m

1DLF1006
250
V
16 (5)
A
2
Normally opened
6.3
pins
2.8
pins

Pilot lamp
Nominal voltage

230

Program timer
Type
Timer basic
Timer programmed
Nominal voltage
Frequency

Option switch

SC1 - 3313
4619 710 67596
4619 753 00241
230
V
50
Hz

Nominal voltage
Nominal current
Poles
Functionality
Connection

5
V DC
1
mA
1
Normally opened
RAST 2.5

Program
Temperature/spin speed selector
Positions

Pre wash
Main wash
Rinse
Spin
Stop

32
Cotton-/
coloured
02 - 06
07 - 21
22 - 28
29 - 31
32

Easy
care
03 - 06
12 - 21
22 - 28
29 - 31
32

Delicate
04 - 06
14 - 21
22 - 28
29 - 31
32

Wool

Silk

17 - 21
22 - 28
29 - 31
32

18 - 21
22 - 28
29 - 31
32

Motor
Type
Belt ratio

MCA 45/64 - 148/

TAT 1
i = 1:15.91

Positions
Nominal voltage
Nominal current
Poles
Connection
Value of resistors 5%:
5-6
Position 1
Position 2
Position 3
Position 4
Position 5
Position 6
Position 7

7
5
V DC
1
mA
1
RAST 2.5
<10
0.68
1.10
1.80
2.70
3.60
4.70

Push button switch

Resistance contacts (20 C)
Stator (full field)
2.07
Stator (tapped field)
1.32
Rotor
2.00
Tachogenerator
67.80

7%
7%
7%
7%

Input power (at 230 V AC)

Washing
250
Rinsing
310
Spinning
380

W 7%
W 7%
W 10%

Radio interference supression

Rated voltage
Rated current
Frequency
Nominal capacity

90 - 250 V
16
A
50/60
HZ
470 nF X1 + 2 x 22 nF Y

ON/OFF
Spin reduction
Eco
Rapid
Rinse intensive
Rinse stop

SM
OPT. 1
OPT. 2
OPT. 3
OPT. 4
OPT. 5

k
k
k
k
k
k

14.11.2002 / Page 4
Doc. No: 4812 712 17682

FL 5103
8570 510 10030

Whirlpool Europe
Customer Service

SERVICE

Spare part list

Model
Service No.
Version

FL 5103
857051010030
857051010030

Pos. No. 12NC Code

Description

Pos. No. 12NC Code

Description

001 0
011 0
013 0
021 0
024 0

4812 440 10328

4812 462 48077
4812 462 48078
4812 440 19481
4819 440 19897

Cabinet + feet TATRY

Foot adjustable
Foot fix
Front,panel
Panel, rear

583 0
620 3
621 0
622 0
630 0

4812 271 28507

4819 410 28998
4812 276 18276
4812 413 48279
4819 276 18416

Pressostat
Switch options
Switch ON/OFF
Selector,switch Temp./Spin
Door lock

025 0
025 1
030 0
034 2
034 3

4812 404 38636

4812 452 19849
4812 440 10481
4819 492 68458
4819 532 68243

Support control board VBL

Holder Frontpanel
Table top WH VBL
Fastener
Bushing

701 0
702 0
707 0
707 1
708 1

4819 530 29034

4812 530 29128
4812 526 48033
4812 526 48028
4812 530 48358

Hose, inlet
Hose dispenser/valve
Nozzle Distribution 4
Nozzle
Bend dispenser/tub

040 0
053 0
061 0
061 1
080 0

4819 417 19232

4819 440 19901
4819 466 89453
4819 466 89454
4812 492 38386

Hinge
Plinth
Counter weight ,top
Counter weight ,bottom
Spring,suspens.

711 0
712 0
713 0
717 0
717 1

4812 418 68245

4812 418 68246
4812 418 88028
4812 321 38022
4812 321 38013

Detergent disp.
Drawer VBL
Flap Detergent Cont.
Bowden cable
Lever , Nozzle

081 0
083 1
084 0
086 0
110 0

4812 466 48093

4819 462 38925
4819 462 48049
4819 401 18607
4819 498 78444

Friction plate
Friction plate
Silent bloc
Clamp bushing
Handle

717 2
717 3
717 5
718 0
718 1

4812 321 38012

4812 278 88018
4812 233 18003
4812 526 48051
4812 418 88024

Holder,adjust.
Slide
Cam 4 C. incl. adapter WH
Siphon
Accessory

130 0
130 1
141 0
143 0
143 1

4819 417 38117

4819 535 38062
4819 450 69519
4812 440 10652
4812 440 10483

Lock
Shaft Hooh
Door glass
Door cpl. WH VBL
Glassdoor frame WH VBL

753 1
754 0
754 1
781 0
783 0

4819 418 68234

4819 526 48255
4812 530 28832
4819 530 29035
4819 530 29036

Chamber,air
Drainhose inner Tub/Pump
Lock eco
Hose,draining
Hose pressostat

144 0
144 1
190 0
190 1
190 2

4819 532 28288

4819 466 89077
4819 468 18344
4819 492 38119
4819 492 68515

Frame,door glas
Plate door frame
Door bellow
Strap porthole seal
Strap porthole seal

787 0
794 5
900 0
901 0
901 1

4812 530 29129

4812 530 58098
4812 255 18205
4819 401 18529
4819 401 18174

Steam hose
Gasket Airtrap
Holder Pressostat
Clamp,hose
Clamp,hose 25-45 mm

200 0
201 0
201 1
201 2
210 0

4812 418 18411

4812 464 48165
4819 532 88052
4812 464 48166
4812 535 78064

Tub
Bottom Tub cpl.
Ring
Bottom Tub
Crosspiece,drum

901 2
901 3
901 6
902 1
910 6

4812 401 18501

4819 401 18882
4819 401 18436
4812 255 18204
4819 502 38005

Clamp,hose 19.2 mm
Clamp
Clamp,hose
Holder Hose outlet
Screw

220 0
220 1
228 0
271 0
272 0

4812 418 18412

4812 418 18413
4812 418 18212
4812 358 18158
4812 528 88102

Drum
Drum cpl.
Plate
Belt
Pulley

912 2
914 0
931 0
932 0
932 5

4819 310 38685

4812 505 18371
4819 492 38138
4819 492 68666
4812 492 38359

Set screw
Nut M 12
Spring,suspens.
Spring
Spring , Nozzle

292 0
301 0
331 0
332 0
335 0

4819 466 69797

4812 452 11713
4812 414 58175
4812 513 18118
4812 414 58176

Gasket
Control panel FL 5103
Knob,timer VBL
Push button WH VBL
Knob thermostat WH VBL

941 0
941 1
951 0
990 0
990 1

4819 903 00802

4812 520 28001
4812 530 58097
4819 310 39124
4819 310 38684

Bearing,ball 6204-2ZR
Bearing,ball 6205 2Z C3
Shaft seal 800-1000
Mounting kit ,weight top
Mounting kit ,weight bottom

339 0
351 0
401 0
421 0
430 0

4812 233 18006

4812 124 98001
4812 361 58357
4812 121 18142
4812 360 18527

Adapter f. Knob
Lamp mains
Motor MCA 45/64, 1000
Interf.filter 1,00 F
Pump,draining with Protector

990 2

4819 310 39099

Accessories CROSSPIECE

451 0
490 0
491 0
502 0
572 0

4812 259 28835

4819 321 18136
4812 321 28367
4812 282 19336
4812 271 28506

Heating element 230 V

Cable,mains 2m SA
Strain relief
Timer SC1 progr. 1023 M 3313
Valve,magnet single

SERVICE
Exploded view

Whirlpool Europe
Customer Service

FL 5103
8570 510 10030

14.11.2002 / Page 5
Doc. No: 4812 712 17682

14.11.2002 / Page 6
Doc. No: 4812 712 17682

Exploded view

FL 5103
8570 510 10030

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Wiring diagram

Whirlpool Europe
Customer Service

FL 5103
8570 510 10030

14.11.2002 / Page 7
Doc. No: 4812 712 17682

14.11.2002 / Page 8
Doc. No: 4812 712 17682

Circuit diagram

FL 5103
8570 510 10030

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5103
8570 510 10030

14.11.2002 / Page 9
Doc. No: 4812 712 17682

14.11.2002 / Page 10
Doc. No: 4812 712 17682

Program chart

FL 5103
8570 510 10030

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5103
8570 510 10030

14.11.2002 / Page 11
Doc. No: 4812 712 17682

14.11.2002 / Page 12
Doc. No: 4812 712 17682

Program chart

FL 5103
8570 510 10030

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Program chart

Whirlpool Europe
Customer Service

FL 5103
8570 510 10030

14.11.2002 / Page 13
Doc. No: 4812 712 17682

14.11.2002 / Page 14
Doc. No: 4812 712 17682

Text/Legend

FL 5103
8570 510 10030

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Text/Legend

Whirlpool Europe
Customer Service

FL 5103
8570 510 10030

14.11.2002 / Page 15
Doc. No: 4812 712 17682