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DEWA
TRANSFORMER SITE TEST REPORT
Contractor Date of test GENERAL DATA
HV
RATING ONAN / ONAF NOMINAL VOLTAGE FULL LOAD CURRENT (RATED TAP) VECTOR GROUP SHORT CIRCUIT IMPEDANCE HV/LV TYPE/FORM (given by manufacturer) YEAR OF MANUFACTURE ZERO SEQUENCE IMPEDANCE NO OF TAPS NO OF FANS NO OF PUMPS NO OF RADIATORS TYPE OF OIL TOTAL OIL QUANTITY BREATHER TYPE OLTC MAKE / MOTOR OLTC TYPE / MOTOR TOTAL WEIGHT CONSERVATOR TYPE NEUTRAL GROUNDING METHOD TRAFO TYPE (ICT, IBT, IDT Etc.) SUB STATION VOLTAGE COMMISSIONING DATE OF S/S COMMISSIONING DATE OF TRAFO. TYPE OF INSULATION PAPER % Max. Tap ( 1 ) Rated Tap ( MVA kV A
LV
Min. Tap (
DATA ENTERED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/03
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TRANSFORMER SITE TEST REPORT
Contractor Date of test FINAL CHECKS
Correctness of oil level in all bushings and oil filled chambers. All air release plugs (including radiators)& Buchholz relays vented Pressure relief diaphragm intact All bushing connections checked Neutral & Transformer Earth connection satisfactory Position of all switches in MK & MDU ON position. All CT connections are through / shorted WTI Ammeter circuit link connections are correct CT test windings open No damage for insulators and clean No oil leakage Rating, diagram, Id plates fitted satisfactorily Dehydrating breathers satisfactory and pipe work joint is tight All cabling and wiring visually satisfactory All valves are in correct operational position with respect to valve schedule diagram (Ensure valves on both sides of relays and to HV cable box are open). All valves labeled & locked and blanking covers provided wherever necessary All protective and cable box covers fitted. All pre-commissioning tests (including oil tests) completed & results are satisfactory. Copies of test reports available. Condition of Gland earthing of all cables in MK & MDU Permanent Identification tags for all control cables on both ends Availability on marked up drawing copy MK & MDU Close all opening (center cable) in to AVR panel MK and HV/LV cable box.
CHECKED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section: WITNESSED Signature: Name: Designation: Dept.& section: APPROVED
MD(Trafo)/ST/16
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
INSULATION RESISTANCE CHECK OF DEVICES / CONTACTS Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Test voltage Ambient Temp. Terminals IR value numbers (M. in MK Ohms) N/A N/A Remarks
Device/Component HV bushing test tap HV-N bushing test tap Buchholz relay Oil level gauge (MT) Oil level gauge (OLTC) Rubber bag failure relay PRD (MT) PRD (OLTC) OLTC surge relay OTI WTI - HV WTI - LV Heater HV cable box Heater LV cable box Heater Marsh. kiosk Heater - MDU
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature:
WITNESSED Signature: Name: Designation: Dept.& section: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/23
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. OIL LEAK TEST OF TRANSFORMER :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
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Pressure gauges- Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company:
Top Bottom WITNESSED Signature: Name: Designation: Dept.& section: Signature: Name: Designation: Dept.& section: APPROVED
MD(Trafo)/ST/15
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. TAP POSITION INDICATION CHECK: :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Input to Transducer
Remarks
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section: WITNESSED Signature: Name: Designation: Dept.& section: APPROVED
MD(Trafo)/ST/26
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Sl. No. 1 2 3 4 5 6 7 8 9 10
Property Breakdown Voltage Water Content Dissipation Factor at 900C. Resistivity at 900C. Neutralization Value Interfacial Tension Oxidation Stability Flash Point Inhibiter Content Corrosive Sulphur Content
Unit
Remarks
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/25
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
TEST RESULTS / PROPERTIES OF INSULATING OIL BEFORE FILLING IN THE TRANSFORMER Property
Kinetic viscosity at 400C 150C Flash Point Pour Point Appearance
0 0
Unit
mm2 / S C C
Test Results
Remarks
Density at 200C Interfacial tension at 250C Neutralization Value Corrosive Sulphur Water Content Antioxidant additives DBPC Oxidation stability Induction period Breakdown Voltage Dissipation factor at 900C and 40 Hz to 60 Hz
mg/kg
Wt % h kV
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/11
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Make and Sl.No. of Temp. Bath Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/09
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
a) Transformer Winding:
Sl. No.
APPLIED VOLTAGE (kV)
CAPACITANCE (pF) Measured combination Measured Value Factory Value Difference (%)
CURRENT
(mA)
1 2 3 4 5 6
CAPACITANCE (pF)
Measured value Factory value Difference (%)
Current (mA)
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/18
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. COOLING EQUIPMENT :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
C C
0
C C
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/14
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
ON LOAD TAP CHANGER OPERATION CHECKS Tap changer details Make Type/Model Sl. No. MDU Type Year of Mfg. Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Tap Changer Motor Make Motor Type Rating (KW) Voltage Rated current Remarks
Description of check Local operation possible when selector s/w in local position Remote operation not possible when selector s/w in local position Emergency switch operation Handle interlock End limit switches in extreme taps Step by step operation Position indication in MDU Position indication RCP No of rotations for one step operation Local operation is not possible when selector s/w in Remote position Remote operation is possible when selector s/w in Remote position Over travel in operation is within limits Starting current of motor Running current of motor Phase discrepancy in operation (if separate poles for each phases) Time for one tap changing Normal tap Time for one tap changing run through tap (where applicable) Contacts for all alarm/indication circuits Over load tripping of motor (Setting of MPR) IR value of motor and wiring with 500volts Megger Lighting and heater controls (operation of door switch, thermostat etc.)
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/06
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. MAGNETIZING CURRENT MEASUREMENT :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
HV Winding Tap No. Applied voltage Measured exciting current (mA) U phase V phase W phase Remarks
LV Winding Applied voltage Measured exciting current (mA) U phase V phase W phase Remarks
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/17
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. FAN MOTOR CHECK :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
KW/HP
FAN NO. SERIAL NO. CHECK for DIRECTION OF ROTATION STARTING CURRENT (A) U phase RUNNING CURRENT V phase (Amps) OVER LOAD DEVICE W phase
OVER LOAD SETTING (Amps) TRIP OPERATION TIME (Sec) BLOCKED ROTOR CURRENT (Amps) ALARM CONTACT (OK/Not OK)
CHECK FAN RUNNING STARTS WHEN ONE PHASE IS DISCONNECTED RUNNING / NOT RUNNING CHECK FOR HEATING AND LIGHTING CONTROLS (DOOR S/W, THERMOSTAT ETC.) -
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/07
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. HV WINDING RESISTANCE MEASUREMENT :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
(Temp
Tap No. Applied current U-N Measured Resistance (Ohms) Average Resistance V-N W-N corrected to 75C (R) Factory value at 75C
C) Remarks
Note : Graph plotted ( Tap no on x-axis and R on y-axis) for all the three phases to be attached)
(Temp
TAP No UV (Ohms) V- W (Ohms) WU (Ohms)
C) Average (Ohms)
(Temp
Average (Ohms)
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/01
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. INDEX :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Item Transformer general data Final checks (To be carried out prior to energisation) Insulation Resistance measurement of Transformer (Winding and core) 2kV test on core and clamping structure Ratio and Vector group tests Magnetizing current measurement Winding Resistance measurement Short circuit Impedance measurement Measurement of Tan delta and Capacitance Frequency Response analysis Calibration of Temp. Indicators Gradient check of Winding Temperature indicators Measurement of transducer for Remote Temp. Indicator Operation check of On load Tap changers Tap position indication check Insulation resistance check of devices Fan motor check Operation check of cooling equipments Protective device wiring check Checks on AVR Tap changer and cooler alarms check Parallel operation checks Oil leak test BDV test on insulating oil Tests on insulating oil (oil characteristics) Tests on transformer oil after complete processing DGA test on insulating oil
Page No.
PREPARED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
CHECKED Signature:
APPROVED
MD(Trafo)/ST/04
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Measured at 5000 Volts Measured between 15 Seconds (M. Ohms) HV - LV and EARTH LV - HV and EARTH HV LV Remarks:CORE INSULATION TEST
INSULATION RESISTANCE -
Top Oil temperature 60 Seconds (M. Ohms) 600 Seconds (M. Ohms)
Measured at 2000 volts Measured between Core - Earth Clamps - Earth Core - clamps Remarks: Before 2kv Test (M.ohms) After 2kv Test (M.ohms)
Oil Temperature -
Remarks
APPROVED
MD(Trafo)/ST/12
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Remarks
Instrument Name, Make & Serial No. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
WITNESSED Signature:
MD(Trafo)/ST/13
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
RWTI (HV) : RWTI (LV) : Device connected to DCS/SCADA Bath temp. (C) OTI OTI reading Transducer output (mA) WTI (HV) WTI reading Transducer output (mA) WTI (LV) WTI reading Transducer output (mA) Reading at Remarks DCS SCADA
Instrument Name, Make & Serial No. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/08
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. SHORT CIRCUIT IMPEDANCE MEASUREMENT :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Tap No.
Factory value
Impedance (%) =
(* At corresponding tap)
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/05
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. RATIO AND VECTOR GROUP TESTS LV volts u-v/u-n v-w/v-n w-u/w-n Measured ratio
(Average)
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DEWA
TRANSFORMER SITE TEST REPORT
Contractor Date of test HV volts Tap No. U-N V-N W-N
Remarks
Connected terminals U& u of transformer together, Tap changer being on rated tap. Applied 3-phase voltage on HV terminals.
Vector Diagram Measured voltages on U-V V-W W-V Remarks :Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
WITNESSED Signature:
MD(Trafo)/ST/19
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. PROTECTIVE DEVICES WIRING CHECK :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Sl. No.
Description
Initiated from
Terminal No. in MK
Transformer Alarms 1 Buchholz Alarm 2 Oil temp. high 3 Wind. Temp. high( HV) 4 Wind. Temp. high (LV) 5 Rubber bag fail 6 Oil level high (MT) 7 Oil level low (MT) 8 Oil level high (OLTC) 9 Oil level low (OLTC)
Transformer Trips 1 Buchholz relay 2 Oil temp. high 3 Wind. Temp. high 4 PRD (MT) 5 PRD (OLTC) 6 Surge Relay (OLTC) 7 Pressure relay OLTC 8 PRD cable box
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
WITNESSED Signature:
MD(Trafo)/ST/24
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TRANSFORMER SITE TEST REPORT
Contractor Date of test BDV TEST ON INSULATING OIL : Sl. Test no. No. Sampling done from : 1 Test no: 1 2 3 4 5 6 Test no: 2 Test no: 3 Test no: 4 Test no: 5 Test no: 6
Remarks
Average Sampling done from : 1 Test no: 1 2 3 4 5 6 Test no: 2 Test no: 3 Test no: 4 Test no: 5 Test no: 6
Average
Sampling done from :
1 2 3 4 5 6
Test no: 1 Test no: 2 Test no: 3 Test no: 4 Test no: 5 Test no: 6
Average
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/22
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
TR 3
OPERATE AS FOLLOWER OPERATE AS FOLLOWER OPERATE AS MASTER OPERATE AS INDEPENDENT OPERATE AS FOLLOWER OPERATE AS FOLLOWER
AVR panel
DCS
SCADA
OPERATE AS INDEPENDENT
NO OPERATION IS POSSIBLE NO OPERATION IS POSSIBLE OPERATE AS INDEPENDENT OPERATE AS MASTER OPERATE AS INDEPENDENT OPERATE AS INDEPENDENT OPERATE AS INDEPENDENT OPERATE AS INDEPENDENT OPERATE AS MASTER OPERATE AS INDEPENDENT OPERATE AS INDEPENDENT OPERATE AS INDEPENDENT OPERATE AS INDEPENDENT OPERATE AS MASTER
M Master R Remote
F Follower A - Auto
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
WITNESSED Signature:
MD(Trafo)/ST/20
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TRANSFORMER SITE TEST REPORT Contractor Date of test
AUTOMATIC VOLTAGE REGULATOR (AVR) CHECK Make: Control voltage: Band width setting: % ( Over voltage blocking: Check Points Sl.No.
1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10
volts) %
Check point
No manual operation possible from MDU, SCC and AVR Auto operations with the variations in PT sec. voltage. Tap Raise command when PT sec. voltage reduced and vice versa Auto operations not possible Manual operations possible from AVR Manual operations possible from SCC Operation possible from MDU Operation not possible from AVR & SCC Operation not possible from MDU&SCC Operation possible from AVR Operations not possible from MDU & AVR Operation possible from SCC only No operations possible No operations possible
Result
Remarks
AVR in manual mode MDU in local position MDU & AVR in remote position MDU in remote & AVR in Supervisory
Under voltage blocking Over voltage blocking AVR Display Voltage Current Tap No Frequency Master/Follower/Independent mode Paragramar functions (Breaker status indication)
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/21
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Sl.No.
Alarm description
Initiated at
DCS
SCADA
Remarks
1. ALARMS 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 TC out of step TC incomplete TC motor supply faulty TC control supply faulty AVR faulty VT supply fail Cooling equipment Faulty IDT/ET MK/MDU heating/lighting supply faulty
2. INDICATIONS 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 Tap Changer in Remote Tap Changer in Supervisory Tap Changer in Auto Tap Changer in Manual TC in progress TC in Independent mode TC in Master/follower mode Tap position indications Cooling fans running
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/28
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TRANSFORMER SITE TEST REPORT Contractor Date of test
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/27
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TRANSFORMER SITE TEST REPORT Contractor Date of test
DGA TEST ON TRANSFORMER OIL Date of Sampling Sampled by Tests carried out by Test Results Sl.No. 1 2 3 4 5 6 7 8 9 10 11 12 13 TDCG (ppm / %) CO2 / CO Dissolved gas Hydrogen (H2) Methane (CH4) Ethane (C2H6) Ethylene (C2H4) Acetylene (C2H2) Carbon Monoxide (CO) Carbon Dioxide (CO2) Oxygen (O2) Nitrogen (N2) Concentration (ppm) Remarks : : : Oil Temperature Sampling Point : :
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED
MD(Trafo)/ST/10
Page Contract No. : Sub Station Trafo ID Manufacturer Sl. No. FREQUENCY RESPONSE ANALYSIS :
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TRANSFORMER SITE TEST REPORT
Contractor Date of test
Test report
Report No -
Number of pages -
Instrument Name, Make & Serial no. Calibration due date TESTED Signature: Name: Designation: Dept./Company: Signature: Name: Designation: Dept.& section:
APPROVED