Technology Modul Cam Profile

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Flexibility in the Use of Machines

The Technology Module Concept

Today, setting machines up at the press of a button is no longer a utopian idea. Modern machines must be able to produce economically even with small production runs and frequent changeover of batches. This means that setting up the machine for different products must be carried out easily and with less time. Technology Modules with intelligent servo drive technology make this possible. This can take the place of mechanical components that consume a great deal of time and effort to design and manufacture. Their disadvantages are numerous: If the product to be manufactured is changed, the machine setter is faced with the laborious and lengthy task of manually resetting the machine using wrenches and other tools. This can result in relatively long machine down times and increased costs. Baumller's Technology Modules with their modern servo drive technology offer a high level of flexibility due to the elimination of mechanical components offering numerous benefits; ! a high level of flexibility ! great scope for saving costs ! increasing production quantities. Basic concepts for all the Technology Modules Baumller presents a growing library of software modules known as "Technology Modules". These gather together all of Baumller's experience with highly productive machines from a wide variety of industry sectors.

Each Technology Module is matched and perfectly adapted to carrying out machine functions of fundamental importance. Each Technology Module is used to acquire and evaluate all the local encoders and sensors and to carry out complete control of the desired function. To connect several Technology modules together, Baumller offers the CANsync synchronised field bus system. Using this field bus allows you to replace mechanical line shafts with a synchronous field bus system benefiting the user with improved cost and performance. Virtual Master as the Advantage of all Technology Modules In machines that are driven decentrally without a mechanical line shaft, the individual drives are synchronised to a virtual master. The result is that the relative movements are carried out with greater precision than with a real master. The virtual master generates set-point values that do not deviate at all from the theoretical ideal form. The undesirable speed variations that always occur with every real master reference axis no longer exist. When operating with a virtual master, the master uses a clock signal to synchronise all the slaves at the same time. This synchronisation avoids transient errors that would otherwise occur resulting in drives operating at incorrect set-point values at the same time. Fine Interpolation for Perfectly smooth Motion Control The system transfers set-point

values via the CANsync at a synchronisation interval of between 1 and 8 ms, dependent on the user requirement and the length of the field-bus cable. The servo drive unit (V-controller ) with its cycle time of only 62.5 s, is one of the fastest on the market. This means that in the case of a 1 ms change in setpoint value, the servo drive unit can generate 16 finely graduated intermediate setpoint values by means of fine interpolation. This significantly improves the uniformity of motion and dramatically reduces the following error. Structuring, Parameterisation and Use of standard Modular Functions Technology Modules from Baumller's technology toolbox make it possible for machine builders to structure their machines quickly and easily on a modular basis: Connect the modules, simply set the parameters and the machine runs. Baumller Technology Modules offer you the best performance using the latest technology at a cost effective price. Using these Technology Modules, you are at the cutting edge of automation technology. Powerful electronics ensure dynamic control and the highest levels of precision. Your benefits

! Flexible changeover of
production runs

! Complete system solutions

from a single source

! The way to the future:

Software instead of hardware

! Parameterisation instead of
software programming

! Highest levels of application

performance

Cam Profile Technology Module The Cam Profile Technology Module replaces the cam transmission and mechanical cam disks, which are still present in many machines, with powerful electronic servo drives.

Mechanical Cam Profile

How it works The electronic cam disk is controlled via a master axis. Every point in the electronic cam profile's memory has its equivalent point in the master axis position. The profile memory contains the position interpolation points of the cam profile in table form.

Elektronic Cam Profile

Cam Profile with real or virtual Master axis The cam profile can be controlled via a mechanical master axis. Various encoder types are available for acquiring the master axis position. The encoder is then coupled mechanically to the master axis. The system acquires the encoder position via an encoder input on the Technology Module. Every master axis position is related to a position of the cam follower or slave axis. The slave axis follows the master axis with the profile that is stored in the profile memory. The resulting transmission corresponds to that of two machine modules mechanically coupled with one shaft. The cam profile can also be controlled by a virtual master. The system transfers the position of the virtual master axis via the CANsync field bus system. Generating Profiles on the PC You can easily and conveniently generate the cam profile on your PC under Windows. The profile of the cam disk is generated graphically using WinBASS . You only need to enter a few points of the curve on which the system carries out spline or linear interpolation. Coupling and decoupling points and cam-operated switches are available as auxiliary functions. As an alternative, you can also use mathematical transfer

Parameterisation instead of Programming

functions in Excel to describe the profiles. Profile memory The Cam Profile Technology Module makes available up to 32 profiles in the form of a memory table that you can select by pressing a button. Furthermore, the cam profile

can contain up to 16384 interpolation points. In the case of small batch production, switching between profiles at the press of a button provides higher levels of flexibility for machine users.

users to make intuitive operator inputs to the cam profile. In this way, the system supports users by means of a commissioning guide. Event triggered profile activation The profile can be executed without reference to a master axis position. Activation of a digital input starts the movement with the stored profile and processes it at the defined speed.This function is typically used in cases where a drive has to execute a complex motion profile as a result of an event, e.g. when a light barrier gives a start signal. Feedback systems The system supports the following feedback systems for the motor position and for the real master axis: incremental encoders, resolvers or highresolution Sincos encoders. With Sincos encoders, the maximum precision that can be achieved is 2,097,152 increments per revolution. Speed pre-controller The integrated speed precontroller minimises contouring error of the cam profile during acceleration and braking of the master axis. Resolution of the cam profile Curves 32 30 15 7 1 Interpolation Points 512 1024 2048 4096 16384

Changing the cam profile online Experience gathered from production is used to continuously optimise electronic cam profiles. This obviates the need for timeconsuming testing using mechanical cam disks. You can simply carry out changes

to the profile of the cam disk in software. Commissioning and Parameterisation A modern graphical user interface that runs under Windows is available for commissioning and parameterisation. This allows

Cam-operated switch The software cam-switch technology function is available on the cam profiler. When the cam profile has reached a specific position, it is possible to start an action. This can be the start of a welding procedure, for example. Once a specific position has been left, the system ends the action again. Users can use WinBASS to freely define the point at which this is to take place and can change it at any time. Users can parameterise up to 32 cam-switches. Electronic Clutch In some applications, it can be of benefit not to start the cam profile until a user-defined master axis angle is reached this is known as clutching-in. Cam profile with registration control In the case of processing stations that are distributed along a web, the register controller ensures high-

precision positioning of the drives to the printing image. The register controller enables all axis to be in registration and to guarantee for example that the printing images are in register. The determined compensation is updated in the period and affects the transmission ratio of an electronic transmission. Networking using CAN You can easily integrate the cam disk technology module into a group of interconnected machines using the CANsync field bus system. CANsync is based on the CAN standard. An additional hardware signal makes possible a real-time synchronisation capability of 1-8 ms with a transient jitter of 1 us. In this way, the cycle time does not depend on the number of axes. Applications The Cam Profile Technology Module can be used for many applications in which simple positioning using a drive is no longer sufficient. The cam

profile is synchronised to the master axis. That means the system can always carry out the product processing, such as punching or piercing at exactly the same position regardless of the speed of the master axis. The Cam Profile Technology Module is the ideal solution for the following applications: ! Profile machining (milling, cutting) ! Contour processing (adhesive application, welding) ! Conveying systems ! Packaging machines - Bag forming, filling and sealing machine - Deep drawing (shaping, material feed) ! Textile machines - Looms (shuttle movement) - Embroidering machines ! Printing machinery - Flat-bed screen printing (blade movement, web transportation) - Clocked infeeds and outfeeds - Punching - Perforation - Cross cutting All the advantages at a glance

! User-friendly curve
adjustment by using a PC running under Windows 95/NT ! Switching between 32 cam profiles ! Cam profiles with a maximum of 16384 interpolation points ! Cam profile switching on the fly ! Fine interpolation at 62.5 s sample time ! Speed pre-controller for minimal profile following errors ! Maximum of 32 cam-switches

The Cam Profile Technology Module software is intended for the Omega Driveline hardware. This is a userprogrammable closed-loop control card with IEC 1131-3 PLC functionality. It can be installed with the servo drive in the standard controller mounting space provided on all Baumller power units or power modules of the BMS System.

Technical Data of all Power Units and Power Modules of the BMS System

Single power units Output power kVA Typical motor output Supply voltage kW

BUM 60 4.5 8

13

BUM 61 20 27

BUM 62 52 64

BUM 63 104 158

BUM 64 208

Rated bus voltage Output voltage Rated output current at a A switching frequency of 4 kHz Peak output current at a A switching frequency of 4 kHz Dimensions: Width mm Height x Depth mm

1.1 2.25 4.5 9 14 18 35 43 70 105 140 3 x 400 VAC 10 % 3x400-460 VAC 15% 3 x 400 VAC 10 % 45-55 Hz 45-65 Hz 45-65 Hz 3 x 460 VAC + 10 % - 25 % 55-65 Hz 540 VDC 0 ... supply voltage 3.7 7.5 15 20 30 40 75 100 150 200 300 6 12 24 for 200 ms 108 315x270 30 45 60 for 1 s 132 490x300 195 260 390 for 2 min 330 264 490 460x300 560x284 565x300 990x300 97.5 130

Single power units with current fe edback Output power kVA Typical motor outpu t kW Supply voltage Rated bus voltage Output voltage Rated output cu rrent at a A switching freq ency of 8 kHz Peak output current for 1 s A Dimensions : Width mm Height x Depth mm Arrayable power modules Output power kVA Typical motor output kW Output voltage Input voltage Rated output cu rrent at a A switching freq uency of 8 kHz Peak output current for 1 s A Dimensions : Width mm Height x Depth mm
Mains supp ly modules Rated bus power Mains voltage kW

BKH 62 52 35 3 x 400 VAC 10 % 45 - 65 Hz 640 VDC 0 ... 0.74 x bus voltage 75 97.5 450 700x300 BUS 621 3.5 7 2 4

BKH 63 104 70

150 195 1375x300

1.4 0.8

2.5 3.7

5 7.5 66
BUG 622

BUS 622 BUS 623 BUS 624 BUS 61 10.5 14 26 31 13 20 27 6 8 15 20 9 14 18 0 ... supply voltage BUG or 0.74 x bu s voltage 0 ... 685 VDC (rated value 540 V DC) 10 15 20 38 45 16 24 32 15 22 99 440x300
BUG 623

30 132

57

67.5 165

30

45 60 132 490x300
BUC 625

BUC 624

uncontrolled, with Ballast 18 36 3 x 400 VAC 15 % 45-55 Hz 3 x 460 VAC + 10 % - 25 % 55 - 65 Hz 540 VDC 19 38 28 56 99 132 440x300

controlled, with feedback 18 36 3 x 400 VAC 10 % 45-65 Hz 640 VDC 19 28 165 38 52 198

Rated bus voltage Connected load kV A Rated input cur rent A Dimensions : Width mm Height x Depth mm

in preparation

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Zentrale:

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nderungen vorbehalten 2.121.e.02/00.20F