Code No: Q0303/R05

Set No. 1

III B.Tech II Semester Supplementary Examinations, Nov/Dec 2009 DESIGN OF MACHINE MEMBERS-II ( Common to Mechanical Engineering and Production Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. A single row deep groove ball bearing No. 6002 is subjected to an axial thrust of 1000N and a radial load of 2200 N. Find the expected life that of 1000N and a radial load of 2200N. Find the expected life that 50% of the bearings will complete under this condition. [16] 2. Design a suitable connecting rod for Fiat 1100 car for the following data: Diameter of piston, D=68mm Weight of reciprocating parts/cylinder=2.5kg Length of connecting rod =150mm Stroke =75mm Speed=4,400rpm Compression ratio=8:1 Maximum explosion pressure = 3.5MPa Allowable bearing pressure for big end =7MPa Allowable bearing pressure for small end =14MPa Assume any other data. Rod is made of 37Mn2 alloy steel.

[16]

3. Design and sketch a cast iron piston for a single acting four stroke IC engine with a 0.14 m cylinder bore 0.19 m stroke and 0.375 m connecting rod length. The maximum gas pressure is 3.5 N/mm2 and the engine speed is 600rev/min. It develops a break mean eective pressure 0.7N/mm2 and uses 4.65 kJ/kW/Sec, check the piston for heat ow. [16] 4. The load P applied to the frame shown in gure 4 is 2.5 kN. Calculate the stresses at A and B. Also locate the position of the neutral axis. [16]

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Code No: Q0303/R05

Set No. 1

Figure 4 5. (a) What is meant by creep of a belt and what is its eect? (b) Determine the number of manila ropes required to transmit 200kW at a speed of 12m/s. Use the following particulars of the drive. Diameter of the rope = 30mm Mass of the rope = 0.65kg/meter length Breaking load = 70kN Coecient of friction = 0.15 Pulley groove angle= 450 Angle of arc of contact = 1650 Factor of safety = 25. [4+12] 6. (a) What is the dierence between involute and cyloidal gears. (b) In a spur gear drive the diameter of pinion is 100mm and the centre distance 220mm. the power to be transmitted is 6.5kW at 900 rpm of pinion. Using 200 full depth teeth and material for pinion steel with permissible static stress of 200MPa and for gear a steel with a permissible static bending stress of 150MPa, determine the necessary module and width of the teeth using Lewis equation only. [4+12] 7. (a) Explain the procedure of checking the design of a screw for buckling. (b) A screw jack carries a load of 20kN. Assuming the coecient of friction between the screw and nut as 0.15, design the screw and nut. Neglect collar friction and column action. The permissible compressive and shear stresses in the screw should not exceed 40MPa and 25MPa respectively. The shear stress in the nut should not exceed 20MPa.The bearing pressure in the nut is 12MPa. Also determine the eort required at the handle of 250mm length, in order to raise and lower the load. What will be the eciency of the screw jack? [4+12] 8. (a) What type of material is suitable for slide ways? Give some important properties 2 to of remove 3 Please purchase PDF Split-Merge on www.verypdf.com this watermark.

Code No: Q0303/R05 (b) Write a design procedure for the slide ways.

Set No. 1
[6+10]

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Code No: Q0303/R05

Set No. 2

III B.Tech II Semester Supplementary Examinations, Nov/Dec 2009 DESIGN OF MACHINE MEMBERS-II ( Common to Mechanical Engineering and Production Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. A rolling contact bearing is subjected to the following work cycle: (a) radial load of 6000N at 150 r.p.m for 25% of the time; (b) radial load of 7500N at 600 r.p.m for 20% of the time; and (c) radial load of 2000N at 300 r.p.m for 55% of the time. The inner ring rotates and loads are steady .Select a bearing for an expected average life of 2500hours. [16] 2. Design a connecting rod of I cross section for an automobile diesel engine of the following specications. Diameter of cylinder=100mm Stroke length =125mm Maximum combustion pressure =2.8MPa Maximum engine speed=2000rpm Weight of the reciprocating parts =1.1kg Length of connecting rod between centers=31.5cm [16] Assume an allowable crushing stress =3000kg/cm2 . 3. (a) How the piston head of an IC engine is usually cooled? What are the advantages of cooling ? (b) A horizontal four stroke diesel engine has the following speciation: Break Power =5kW Speed = 1200 rpm Imep = 0.35 N/mm2 Mechanical eciency = 80% Calculate the dimensions of the cylinder and the cylinder head.

[6+10]

4. A ring is made of a 50 mm diameter round bar as shown in the gure 4. Calculate the stresses at point A and B. [16]

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Code No: Q0303/R05

Set No. 2

Figure 4 5. (a) What are the factors that eect power transmission by a belt drive? (b) Design the elliptical cross-section of a belt pulley arm near the hub for the following specications: the mean pulley diameter is 300mm and the numbers of pulley arms are 4. The elliptical section has major axis twice the minor axis length the tight and slack sides tension in the belt are 600N and 200N respectively. Assume half number of arms transmit torque at any time and the load factor of 1.75 to account for dynamic eects on the pulley while transmitting torque. The permissible tensile stress for cast iron pulley material is 15MPa. The pulley hub diameter is 60mm. [4+12] 6. (a) Dene the terms of Module and Circular pitch. (b) Design a spur gear drive required to transmit 45kW at a speed of 800rpm. The velocity ratio is 3.5:1. The teeth are 20degree full depth involute with 18 teeth on the pinion. Both the pinion and gear are made of steel with a maximum safe static stress of 180MPa for the material of the shaft and key. [2+14] 7. (a) What is the main advantage of a power screw? (b) A screw jack is used to raise a load of 50kN. The mean diameter of the single start square threaded screw is 70mm and the pitch is 20mm. Determine the force to be applied at the end of 0.9m long handle, when the load is lifted and the load rotate with the spindle. Take coecient of thread friction as 0.2. Also, determine the eciency of the screw jack. [4+12] 8. (a) Why a combination of at and V type of slide ways is preferred for machine Tools. (b) Explain the design criteria and calculations for slide ways. [4+12]

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Code No: Q0303/R05

Set No. 2

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Code No: Q0303/R05

Set No. 3

III B.Tech II Semester Supplementary Examinations, Nov/Dec 2009 DESIGN OF MACHINE MEMBERS-II ( Common to Mechanical Engineering and Production Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) Dene the following terms: i. journal ii. Eccentricity ratio. (b) A bearing, supporting a power transmitting shaft, is subjected to 3000N radial load and 45000N axial thrust. The shaft rotates at 400r.p.m and the expected life of the bearing is 10,000hours. Select a suitable bearing, if the diameter of the shaft is 40mm. [2+14] 2. An engine with following particulars is available: Piston diameter =75mm, Stroke of piston =100mm, Length of connecting rod =200mm, Max explosion Pressure=2.45MPa, maximum speed =2,500rpm, weigth of reciprocating parts =1.125 kg, width of cap =35mm,distance between cap bolts=70mm, density of rod material =0.008kg/cm3 . Find (a) The diameter and length of crank pin bearing if the permissible pressure is 7MPa and l/d ratio is 0.8. (b) Size of the bolts if the stress in the cross section is not to exceed 42MPa. The bolts may be designed to with stand maximum inertia force of the reciprocating parts at the end of the exhaust stroke. (c) Thickness of the cap along the longitudinal axis of the connecting rod, if the safe bending stress is 84MPa. (d) Cross section of the connecting rod of mild steel forging I section. (e) Necessary dimensions for small end allowing a bearing pressure of 14MPa. [16] 3. Design a Cast iron piston for a single acting four stroke engine for the following specications. Cylinder bore = 100mm, Stroke = 120mm, Maximum gas pressure = 5N/mm2 , Break mean eective pressure = 0.65N/mm2 , Fuel consumption = 0.227kg/kW/hr, Speed =2200 rev/min, Assume suitable data. [16] 4. A curved bar of rectangular section, initially unstressed, is subjected to bending moment of 1400 N-m which tends to straighten the bar. The section is 4 cm wide by 5 cm deep in the plane of bending, and the mean radius of curvature is 10 cm. Find the position of the neutral axis and magnitudes of the greatest bending stress and draw a diagram to show approximately how the stress varies across the section. [16]

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Code No: Q0303/R05

Set No. 3

5. (a) Derive an expression for the length of cross belt drive for at belts. (b) Determine the percentage increase in power capacity made possible in changing over from a at belt to a V- belt drive. The diameter of at pulley is the same as the pitch diameter of the grooved pulley. The pulley rotates at the same speed as the grooved pulley. The coecient of friction for the at belt and V- belt is the same and is equal to 0.35. The V- belt pulley groove angle is 600 . The belts are of the same material, and have the same cross-sectional area. In each case, the angle of lap is 1600 . [8+8] 6. A helical cast steel gear with 400 helix angle has to transmit 80kW at 1800 rpm. If the gear has 24 teeth, determine the necessary module, pitch diameter and face width for 200 full depth. The static stress for cast steel may be taken as 56MPa. The width of face may be taken as 3 times the normal pitch. What would be the end thrust on the gear? The tooth factor for 20degree full depth involute gear may be taken as 0.154-0.912/ no. of teeth. [16] 7. (a) Name the devices in which a power screw forms a part; mentioning the applications of each. (b) A double-threaded power screw, used for lifting the load, has a nominal diameter of 32mm and pitch of 6mm. The coecient of friction at the screw threads is 0.12. Neglecting collar friction, calculate i. eciency of the screw with square threads, and ii. eciency with ACME threads. 8. (a) what are the protecting devices for slide ways? (b) A 4m long, 2m high and 0.3m wide lathe bed consists of two vertical walls strengthened by perpendicular or diagonal stiness. The thickness of the walls is 70mm. While that of the stiness is 45mm. Calculate the reduced bending rigidity of the beds having perpendicular and diagonal stieners. [6+10] [6+10]

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Code No: Q0303/R05

Set No. 4

III B.Tech II Semester Supplementary Examinations, Nov/Dec 2009 DESIGN OF MACHINE MEMBERS-II ( Common to Mechanical Engineering and Production Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks

1. (a) Explain the following terms: i. Rated life ii. Basic load rating iii. Dynamic load. (b) Select the suitable dimensions for a journal bearing which is subjected to 3.5kN radial load. The diameter and length of the bearing are 75mm each. The journal rotates at 400r.p.m. [6+10] 2. The maximum combustion pressure in an automotive diesel engine is 6MPa. Cylinder bore is 1350mm. Determine the desirable I-section for the middle of the connecting rod 32.0cm long. If the engine stroke is 12.5cm and the maximum speed is 2000rpm, determine the whipping stress in the connecting rod. [16] 3. Design and draw a trunk type piston for the following data: bhp = 10, Speed =1,000rpm. Allowable bearing pressure on gudgeon pin of carbon =105 to 140kg/mm2 . Permissible stress on the gudgeon pin of carbon steel =560kg/mm2 . Weight of reciprocating parts per sq-cm of piston =0.14 kg. Ratio of connecting rod to crank =4. Assume suitable values of other missing data. [16] 4. A curved bar of circular cross-section 100 mm in diameter has a radius of curvature of 25 mm at the inner bers. The bending moment acting on the bar causes a tensile stress of 20 N/mm2 in the inner bers. What will be the stress in the outer bers? [16] 5. (a) What is meant by creep of a belt and what is its eect? (b) A belt,10010mm is transmitting power at 15m/s. The angle of contact on the driver (smaller ) pulley is 1560 . If the permissible stress for the belt material is 2N/mm2 ; determine the power that can be transmitted at this speed. Take the density of leather as 1000kg/m3 , and coecient of friction as 0.25. Calculate the maximum power that can be transmitted by this belt, and the speed at which this can be transmitted. [4+12] 6. (a) Explain the methods for prevention of interference (b) A bronze spur pinion rotating at 560rpm drives a cast steel gear transmission ratio is 4. The pinion has 18 teeth with 200 full depth involute prole; The module being 5mm. The face width of the gearing is 25mm. Determine the power that can be transmitted from the stand point of strength. Static strength for bronze is 80MPa, and for cast steel it is 100MPa. [4+12] 1 to of remove 2 Please purchase PDF Split-Merge on www.verypdf.com this watermark.

Code No: Q0303/R05 7. (a) Sketch the dierent thread proles.

Set No. 4

(b) A sluice weighing 600kN is raised and lowered by means of two square threaded screws. The coecient of friction between the thrust collar and screw is 0.003 and that between the screw and that between the screw and nut is 0.05. Design the screw and the nut. Assume the data if necessary. [6+10] 8. A lathe has two at, CI slide ways of equal width and height half the width. While turning a 100 mm diameter work piece, the tangential, radial and axial components of the cutting force were found to be Px =1200N, Py =1300N and Pz =3000N respectively. The lathe slide ways width assuming suitable values. Cast iron slide ways can with stand a maximum pressure of 2500 kN/m2 . [16]

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