www.davidbr v own.

com

top p driv ve g gears high speed peed drives pressure pump drives jacking pinions

The oil and d gas industry driven n by David Brown

Manufacturing and Service Centers
South Africa Benoni T +27 (0) 11 748 0000 F +27 (0) 11 421 2963 Northern Cape T +27 (0) 53 723 0000 F +27 (0) 53 723 0002 southafrica@davidbrown.com Australia Bulli T +61 (0) 2 4283 0300 F +61 (0) 2 4283 0305 Mackay T +61 (0) 7 4842 3222 F +61 (0) 7 4842 3232 Newcastle T +61 (0) 2 4028 5100 F +61 (0) 2 4028 5111 Perth T +61 (0) 8 9365 5555 F +61 (0) 8 9365 5556 australia@davidbrown.com Canada Montreal T +1 514 457 7700 F +1 514 457 7265 canada@davidbrown.com Chile Antofagasta T +56 (55) 492 800 chile@davidbrown.com China Changzhou T +86 (0) 519 8636 1256 F +86 (0) 519 8636 1355 china@davidbrown.com France Thann T +33 (0) 389 370 113 F +33 (0) 389 370 936 france@davidbrown.com India Hosur T +91 (0) 4344 422800 F +91 (0) 4344 422815 india@davidbrown.com Australia Melbourne T +61 (0) 393 774 444 F +61 (0) 393 774 445 australia@davidbrown.com Brazil Sao Paulo T +55 (11) 97027 7840 brasil@davidbrown.com Chile Santiago T +56 (2) 234 5000 chile@davidbrown.com India Bangalore T +91 (80) 4235 2800 F +91 (80) 4235 2820 india@davidbrown.com Indonesia Jakarta T +62 (21) 5289 1871 F +62 (21) 5299 4599 indonesia@davidbrown.com Morocco Casablanca T +212 0 522 354 149 F +212 0 522 354152 northwestafrica@davidbrown.com Singapore Sail Marina Bay T +65 6648 8245 singapore@davidbrown.com USA Waynesboro, VA T +1 855 693 2432 usa@davidbrown.com

jacking gearboxes xation n systems y rewate er pump gearboxes crane sl lew and winch drives drawwor o ks gears
Indonesia Surabaya T +62 31 891 0976-77 F +62 31 891 0978 indonesia@davidbrown.com UAE Dubai T +971 (0) 4 887 0274 F +971 (0) 4 887 0275 dubai@davidbrown.com USA Debord, KY T +1 855 693 2432 usa@davidbrown.com UK T +44 (0) 1484 465 500 F +44 (0) 1484 465 501 West Bromwich T +44 (0) 121 557 6334 F +44 (0) 121 520 0951 uk@davidbrown.com Zambia Kitwe T +260 212 210 642 F +260 212 210 645 zambia@davidbrown.com

speed reducers

Approved David Brown service and repair facility

Sweden Goteborg Moventas service and repair centre T +46 31 710 20 50 F +46 31 710 20 60 service@moventas.com

Produc ct catalog
Print date 08/12 Moventas approved service and repair centre Revision date 08/12 English version *3X terms and conditions apply, contact your local David Brown representative for details and to check eligibility.

The oil and gas industry driven by David Brown

David Brown o ers an extensive range of gears and transmissions for all stages of the oil, gas and petrochemical processes. Working in partnership with our customers, we work to understand your operating environment and engineer solutions that are reliable, durable and meet your needs exactly. We work within the very heart of the oil, gas and petrochemical industries and use our global references and experience to ensure we can drive value into your processes. We work to always maximize availability and lower the total cost of ownership for you and your customers globally.

Partnering with our customers to build solutions that last

Think reliability. Think David Brown

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Durable, reliable, low maintenance gearboxes r

Maximum interchangeability for easy drop in replacements r

All gearboxes conform to the latest ISO, AGMA, DIN and API
(high speed) standards, including marine insurance standards (DNV, ABS, GL) where required r

Custom engineered solutions designed to enable OEMs and end users to optimize their package o ering r

Global network of service and repair centers for local oil and gas expertise and customer support r
Full load, full speed testing available

Upstream
Also known as the exploration and production sector, upstream processing refers to the recovery and production of crude oil and natural gas. Upstream processing includes searching for, drilling and operating the crude oil or natural gas wells. Products r

Top drive gears r

Mud/frac pump drives r

Drawworks gears r

Compressor drives r

High speed pump drives r

Rotary table gears r

Crane slew and winch gears r

Jack up rig gears r

Anchor winch gears r

Gen-set high speed gears r

Right angled re water pump gears

MidstrFBN

The midstream industry processes, stores, markets and transports crude oil, natural gas and natural gas liquids such as ethane, propane and butane.

Downstream
The downstream oil sector refers to the re ning of crude oil and the subsequent sale and distribution of natural gas and products derived from this process.

Products r

High speed pump drives r

Compressor drives

Products r

Compressor drives r

Process pump reducer drives

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0JM
BOE
HBT
QroducU
DaUBMPHVF

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The midstream and downstream oil and gas process

Midstream

Downstream

Transport

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Pipeline
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10

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Tanker
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10 11 12

High speed pump drive Compressor drive Process pump redu ucer drive

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The upstream oil and gas process

We understand the demands of the oil and gas process and our experience in supplying gears and transmissions to this market for more than 80 years ensures we are equipped to deal with any challenge, at any stage of the process, anywhere in the world. Our global network of manufacturing and service facilities gives you access to application speci c knowledge and customer support for any type of gearbox. We work with you and your customers to ensure you have the best and most reliable solution for your speci c needs and circumstances.
Upstr ream

Onshore
Drilling Hydraulic frac pumps

Production

Fuel Gas
11
5

11

Gas Injection Lift Gas Sales

Dehydration
3 4 2 1 11
5 10

HP Compressor

MP Compressor
5

LP Compressor

11

10

Production Wells

Gas Water Oil Flowline Pump Water HP Separator MP Separator

LP Separator

Oil Transfer Pumps

8 5
5

Injection Wells
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Gas umps Product Water Injection Pumps Seawater

ps Seawater Injection Pumps

5 10

Seawater Dearation

Seawater Filtration

1 2 3 4 5 6

Mud/frac pump drives Drawworks gears Top drive gears Rotary table gears Crane slew and winch gears Jack up rig gears

7 8 9 10 11 12

Anchor winch gears Gen-set high speed gears Right angled re water pump gears High speed pump drive Compressor drive Process pump reducer drive

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E ineer Eng i i expertise ing ti

David Brown has h a dedicated global team of design engineers experienced in n providing tailored solutio ons for all applications in the oil and gas g industr y. Our engineer rs work with you to provide optim mized designs using state of o the art software, equipment an nd processes. Housings, couplings and shaf fts ts hermal e ciency r

Designed for th r

Using the lates st sof ft tware design tools f for or FEA
analysis and 3D D modelling (Solid Edge)

Sta t te o of f the art manufac f ctur t ing i capabilities bilities s

Unrivaled d capability to manufactur re or assemble gears in Nor orth e ica, South America, Europe er pe, India, China and Australia alia r

State of the art gear cutting and grinding machine tools r

Manufacture of gears and nd gearboxes to any rating or gear grade r

Manufacture of full gear systems and loose gears to customer
speci ed designs

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High accuracy gears up to AGMA 14 af ft ter heat at

treatment

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Manufactur t e to major international standar dards such

as API, AGM G A, JIS, DIN, DNV and ISO

Gear design r

David Brown d designs to API, AGMA, JIS, DIN

or ISO standards d ations to achieve optimal r

Tooth modi ca per formance

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In house carburizing to 3m diameter r and

4.5m length

Requirements
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Reliabilit li bili y r
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Short delivery pe eriod

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Using the lates st sof ft tware design tools f for or

power transmission

Assembly y & load testing

All gearboxes follow strict quality control guidel lines and reviews bef fore being shipped s to our customers wor o ldwide David Brown o ers no-load no load spin testing and full scale load l testing of stand alone e gear units or complet c e drive assemblies s depending on n your requirements Our full load testing e capabilities include the measurement t of temperature, vibration and noise

Solutions
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Trouble free ope eration r

Lowest lif fetime etime cost r Short lead times due to optimized ply chains

Quality control
Equipped with cutting edge ge gear inspection equipment as well as th he latest onboard and stand nd alone gear ear measurement technology ogy Des sign and manufacture to major inter rnational standards

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Oil and gas produ uct catalogue

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The complete oil and gas industry product ra ange

David Brown has h an extensive range of g gearboxes for for drilling, jack up rigs, high speed and auxiliar uxiliary applications. A All David Brown gearboxes s are designed and manufac actured to major internatio onal standards including API, DNV and ABS to ensure a saf fe e, reliable and durable product in service. Our main priority is to ensure you have maxi imum availability and prod ductivity at the lowest lif fetime et time cost.

High speed gearboxes

David Brown engineers high qua D ality, h high speed gearboxes that oper rate at speeds beyond 40,000rpm. Our n w range of high speed gearbo ne oxes combine exible, high performance d designs with cost e ectiveness.

Top drive gears

We o er comprehensive prehensive top drive solutions through o our global design and manufactur t ing facilities.

Jacking pinions s
David Brown has experience perience in di erent module sizes and manufac anufactures jacking pinions to many major or international standards such as DNV NV and ABS.

Jack up u rig gearboxes

We des sign and manufacture multi-stage ge planetar ary and multi-stage spur and helical gearing for for jack up rigs across the globe obe.

Fixation systems
David Brown has extensive experience in supplying electro-mechanical chanical wide range of gearing technology e

Pressure pump drives

Oil drilling requires products tha O at are capable of handling the ardu uous p ocessing environment. David Br pr B owns p essure pump drives are designed pr n and b to guarantee reliability in th built hese v processes. vital
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Drawworks k gears
David Brown eng e ineers drawworks gearboxes to suit customers speci c applications, pr p oviding ultimate reliability and maintainability.

Firewater pump gearboxes

David Brown has a pr roven history in supplying quality spi iral bevel gearing for vertical pump applications plications and can supply both speed in ncreasers and speed reducers.

Speed reducing gearboxes

David B Brown can design and manufa acture any speed reducing gearbo ox f for or applications such as reciprocating pumps, reciprocating compressors e and anchor winch drives.

Crane slew and winch inch drives

David Brown manufactures two or three stage planetar y design crane slew and

Oil and gas produc uct catalogue

11

HX high speed series

When it comes to specifying high speed gearboxes for critical applications such as pumps, compressors and generators, we use our experience in designing innovative gearboxes for some of the worlds most critical applications. Our HX high speed gearbox series combines enhanced performance, adaptability and increased reliability to deliver a standard range that has the exibility to meet your speci c requirements.
At a glance r


The HX range covers applications up to 60MW (80, 500HP) r


Standard product range thats adaptable in design to suit
your application as well as meet your needs for rapid delivery and minimal downtime r


Global high speed manufacturing capabilities across ve continents r


Capability to supply full package solutions including lubrication systems, instrumentation, barring drives and clutches r


Additional warranties can be negotiated, including life cover for peace of mind

Product range includes:

Low ratio gearbox including ratios 1.2 to 4.1. Optimized ratios beyond 4.1 are available on request

High ratio gearbox including ratios 4.1 to 8.5. Optimized ratios beyond 8.5 are available on request

Key features r


Double helical gearing is supplied as standard but

single helical gears can be incorporated to suit customer requirements r


All HX gearboxes are designed to limit sound pressure levels to meet your noise emissions standards r


All high speed gearboxes are no-load tested at full operating speed. Load testing and back-to-back testing programs are available if required r


Oil reservoirs and housings that enclose moving lubricated parts are designed to minimize contamination by moisture, dust and other foreign matter during operation and idleness

Gearbox design features r


The HX range is designed and manufactured to all major
international standards including: API613, API677, AGMA6011, AGMA 421.06, ISO and DIN r


Flexible gear case design allows for the positioning of oil inlets either side, or at the end of the gear case to minimize pipe runs r


The gear case is designed and manufactured in cast iron or fabricated steel, dependant on customer requirements. It is accurately machined to ensure noise and vibration minimization r


All HX high speed gears are designed to operate at maximum e ciency with minimum oil quantity. If needed, we can supply an integrated or stand alone lubrication system depending on your requirements
HX800 and HX900 available in a fabricated case design
E A F
I H J

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Oil and gas product catalogue

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Drilling products: top drives and drawworks

David Brown provides a comprehensive range of gearing products and solutions for capital drilling equipment such as top drives and drawworks. Working to our customers own designs, we can produce high quality gearing at any of our manufacturing facilities across the globe. David Brown can also o er a comprehensive turnkey solution for gearbox supply utilizing our global supply chain and fully equipped assembly and test facilities. We strive to form a collaborative relationship with our customers to give them a gearing partner thats capable of adding value though our large engineering teams. Proven capabilities in gearing technology
Key features r


Supply of single components through to fully tested
gear units r


Using our global engineering capability to utilize gear and gearbox design r


Expertise in uprating and redesign r Global manufacturing facilities located in key OEM manufacturing areas

Gear design features r


Spur, helical, planetary and worm gearing r


Designed and manufactured to all major
international standards for ultimate performance and reliability r


Wide range of gearing technologies available r


Supply of gear components through to complete, tested gearboxes r


Global manufacturing capability r


Global support delivered locally r


Typical sizes range from 1/2 to 288 P.D, larger dimensions can be accommodated

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Pressure pump drives

David Brown provides tailored loose gearing and full pressure pump drive gear systems for OEMs and end users across the globe. More than 150 years of gearing innovation in assurance critical industries enables us to design and manufacture any type of loose gear at any size, as well as complete gearbox systems for:
r


Hydraulic fracturing r


Cementing r


Acidizing r


Mud pumping
Helical Straight Bevel Spiral Bevel Double Enveloping Worm

Key features r


David Brown is one of the few gear specialists that has
the capability to manufacture loose gears at any size, globally

Gears for pump applications r

Worm or herringbone arrangements for main crank gears r
One or two speed reducers between the diesel
prime mover
Cylindrical Worm Spur Planetary Full gear systems

r


David Browns pressure pump gears are lightweight,

compact and strong to support HP increase r


All pressure pump gears are designed to the latest major international standards such as ISO, DIN, APV and AGMA r


Combines high quality, adaptability and reliability for maximum availability r


Flexible gearbox mountings in line with OEMs pump arrangement

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Multi stage reducers to truck PTO r
Planetary or spur main drives r
Two speed parallel shaft intermediate step down
gearboxes r

Side mounted, end mounted and internal gearing arrangements depending on pump speci cations

Typical capabilities
TYPE
From 1/2, 48 D.P. to maximum sized listed:
Spur gears Helical gears Internal gears Bevel gears Worm gears Gear racks (spur or helical) Spline shafts Sprockets Double helical gears Ground gears (with or without crowning) Gear inspection 18" 17" 63" 80"

SIZES
Face
48" 48" 30" 8" 48" 10"

Size
288" P.D. 288" P.D. 228" P.D. 36" 120" P.D. 10' - 12' 60" P.D. 288" P.D. 72" P.D. 80"

Pitch
0.5 D.P 0.5 D.P. 0.63 D.P. 7/8 D.P. 3/4 D.P. 1 1/2 D.P 3" Pitch 0.5 D.P. 3/4 D.P All

All sizes and pitches depending on design

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Oil and gas product catalogue

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Jack up p rigs: gearbo oxes, pinions and xation x system ms

We work at the very heart of the oil and gas industry to provide innovative novative jack up rig gearboxes, boxes, pinions and xation x systems. Failure is not n an option and David Brown rown has the experience, i expertise xpertise e i and global ma anufacturing capability nee eded to deliver reliability to jack up rigs worldwide. Jack up gearbo oxes
Key fe eatures r

Typical ratios from m 7000 - 9000rpm r

Output speeds fr rom 0.1- 0.3m/min r

Typical rated jack king capacities from 80-500 tons r

Typical rated preload capacities from 80-600 tons r

Typical rated nor rmal holding capacities from 150-80 00 tons
David Brown can n provide solutions for for all major rig designs including Le Tourneau, Gusto and Keppel F FELS arrangements

Fixation systems
Key f fea eatures
earing technology to match each r

Complete range of ge application - Helical - Worm - Planetary r

High overload capaciity and low backlash

r

Compact and lightweight e designs enable higher torque e

production within the he same space envelope

r

David Brown can n support jack up rig operators across o the

globe through it ts global design, manufacturing and d testing facilities

Jack up pinion ns
Key fe eatures
j up pinions are compliant with ABS and r

All David Brown jack DNV design, man nufacturing and test requirements

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Experience in a range of module sizes from 50-105 MOD r

Conf forms to AGM MA 14 af ft ter heat treatment

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Other gear g systems s for for oil and gas g industry applica ations

David Brown o ers a range of auxiliary products p for the oil and gas as industry which are tailored ed to suit our customers s exact requirements. Usin ng our proven track record d of meeting the demands of the oil and gas industry, we design auxiliary gearboxes to be exible, reliable able and cost e ective.

Firewater pu ump gearboxes

David Brown has v vast experience in supplying quality ality spiral bevel gearing for o shore ore vertical pump applications from om mine hoists and associa ated equipment in many types an nd sizes to full gearing drives. We understand the demands of the e upstream oil and gas proces sses and our rewater pump gearboxes rboxes are designed to be exible, e, reliable and cost e ective and are tailored to suit your exact requirements. Key fe eatures r Proven design capability up to 6MW r Precision machined f for or smooth and quiet operation r Utilising our glob bal engineering expertise to optimize e
gear design

Crane slew and winch drives

David Browns two or three stage planetary design crane slew and winch gears are designed to guarantee reliability within our customers exact act speci cations. We provide an adaptable range of slew and winch nch gears that are capable of handling ndling even the most dem manding o shore environments.. Key f fea eatures r Utilising our global al engineering expertise to optimize
per formance

Gearbox design fe eatur t es r Designed in accordance nce with AGMA and API
requirements

Gearbox design fe eatures r Planetary gearing g designs supplied r Single or double helical gears can be
incorporated

r r r r r

Spiral bevel gears Rolling element type bearings Thrust bearings designed to carry pump loads Hollow shaf ft t design available Sprag clutches can be e incorporated

r Delivering global support locally through a network of f

20 service centers in major oil and gas producing areas s

r Global manufacturing facilities located in key OEM areas

Speed reduc cers

Mine hoists and associat ssociated equipment are available e in many types and sizes and can an supplied as geared drives. David Brown can custom design to your exact speci ci cations.



Whe ether were wor rking with proc cess and equipm ment designe ers to deliver robust, bust reliable sy ystems or with oil & gas engineers to mainta ain optimum pl lant per formance f for or lo onger, we pride e ourselves on t the quality of ou ur work and the assurance th hat it brings.

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Rapid g global suppo ort delivered locally

David Brown understands u that fast response is key to anyone who o needs gearbox service and nd repair in the oil and gas industry. Our global network n of manufacturing and service facilities ensures res we can rovide p upport u s to you and your cu ustomers wherever you are, e, whenever you need us. We eW work ork w to make sure you y are supported by engineers who know your gear ar system inside out as well ll as understand yo our business needs and op perating environment exactly. ctly. Not only do we w provide support for all David D Brown gearboxes, we can also service and repair air other ther o manufacturers units including: Flender, Voith, Renk, Allen Gears, Lufkin, Philadelphia Gear, Brevini, Bon glioni, Ho orsburg & Scott and Renold.
Services o ered r


Gearbox inspection t and site services r


Gearbox repairs and overhauls r


Upgrades r


Asset managem ment programs r


Full diagnostic and performance testing r


Consulting, fa ailure analysis and strain gauging cement gearboxes r


Retro t replac r


3X extended warranties

We understand d that gearbox downtime e can be expensive so we strive to get your gearbox up and running in the e fastest possible time to reduce educe your total costs of ownership. Your local gearbox arbox service and repair teams ams comprise the following ng key functions and are dedicated edicated t supporting to ti our global l b l customers at a local l l level. l l

Engineerin ng

Site services

David Brown has s recently introduced 3X - a full three year extended warranty on o any gearbox thats serviced, repaired or upgraded by Dav vid Brown at our manufacturing g and service facilities across the e globe. Key fe eatures r


Available for any y make or model of oil and gas industry ustry gearbox* r Installation, com mmissioning and maintenance of yo our gearbox at
regular l service i intervals t l b by a specialist i li t D David id B Brown service i engineer local to you r Access to round d the clock support through our glo obal network of service and repa air centers as well as the option to install CMaS, a well proven remote condition monitoring system for ex xtra assurance
Below is an example e of a high speed gearbox recently de elivered to David Browns UK facility for for o rapid repair and overhaul.

r


Giving ou ur customers sound technical

advice and infor informed, proactive upgrades s r


Engineering the best solution to x your problem r


Using ou ur proven track record to maximize ze your operational erational e ciency

r


Fast response nse with dedicated, experienced d

ser vice eng gineers r


Full range of services delivered by experien nced engineers local to you r


Parts and ser er vices warranty to minimize downtime impact

Project ma anagement

Quotations
vely priced at your speci ed lead d r

Competitively time

r


Coordina ating our global teams to provide

rapid repair pair and redeliver y of your gearbox r


Local suppor pport delivered through our global bal network of ser vice centers

r


Honest and d prof fessional ser vice

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Oil and gas product ca atalogue

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