DESIGN BASIS REPORT CIVIL

INNOVATION CAPMUS MUMBAI

Consultants
Arnita SEZ Consultants Pvt. Ltd
305 to 308 Wellington Business Park 1 rd 3 Floor, Near Mittal Estate, Andheri East , Mumbai 400 059, India Tel: +91 22 67775200 Fax: +91 22 67775299 Mail: aarti93@arnita.in, ramesh@arnita.in

Client
M/s. BASF INDIA LIMITED.

Mail: srivallabh.naik@basf.com

Arnita SEZ Consultants Pvt.Ltd.

M/s. BASF INDIA LTD.

DOCUMENT APPROVAL SHEET Revision

Sr. No. 1. Rev. No. 0 Date 12/10/12 Issued on Remarks APPROVAL

ARNITA SEZ CONSULTANTS PVT.LTD.

Name Prepared By Checked By Approved By Pradip Nikam Prashant Khandekar Ramesh Chavan Signature Date 10/10/12 11/10/12 12/10/12

BASF INDIA LTD.

Name Reviewed By Checked By Approved By Mr. S. S. Naik Signature Date

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Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Project Brief Site Location

CONTENT

Provision of Future Horizontal / Vertical Expansion Geotechnical Observation Design Units Unit Weight of Materials Used Method of Design and Conceptualization. Grade of Concrete and Steel Used Design Loads Basic Loads and Load Combinations Standard Codes Used Softwares Used Building Drawings / Layouts Used Recommendations

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1. Project Brief :
M/s BASF India Ltd. proposes to put up Innovation Campus Mumbai project facility at their Turbhe site, Navi Mumbai. The facility contains mainly 3 buildings, viz. Main building, Kilo lab building, Parking structure, Utility Area and other infrastructure facility like Process water tank, Fire water tank, Solvent store and pipe rack. The proposed Main building is Ground + 12 storeys and the approximate built up area is 5,00,000 sq.ft. The building houses various areas like Office, Standard labs, Technology labs, Application labs, Auditorium and Dining area. The total height of building measured from ground is 60 m approximately. The proposed Kilo lab building is ground + 4 storeys structure with a total built up area of 60,000 sq.ft. The building houses stores, leather lab, construction chemicals lab and kilo lab. The total height of structure measured from ground is 27 m approximately. The proposed parking building shall be ground + 10 storeys with a car parking for 650 cars approximately. The height of building measured from ground is 31 m approximately. The utility area is proposed to be close to the Main building. The various utilities like cooling tower, DG, transformer, Breaker, STP and rainwater harvesting tank and flushing tank are proposed. The existing Fire water tank and the existing Process water tank provided presently on the west side boundary are proposed to be demolished and reconstructed near the east side boundary. The tanks will be designed for existing + proposed capacity after adding the water requirements for the proposed buildings. As the proposed buildings will be located on existing site, various existing structures will also be demolished. The underground utilities also will be rerouted or removed depending on the requirements. This report describes the overall design brief for the systems proposed and to be installed for Main building. The report will be extended for other structures after conclusion of the structures.
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As only Main Building is concluded and released for civil design, DBR for other buildings and structures are not included here.

2. Site Location:
The site is located at TTC Industrial area, Turbhe, Navi Mumbai. Site comes under MPCB RED zone Approachable by a 12 M wide Turbhe- Belapur Road.

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3. Provision of Future Horizontal / Vertical Expansion:

This is covered in the Input summary of individual structures.

4. Geotechnical Observation:
The work of soil investigation for tentative SBC is carried out by V.T.GANPULE GROUND ENGINEERING CONSULTANT, Mumbai. The results are worked out by observation of two trial pits on site and lab reports of samples collected from the trial pits. The tentative recommended SBC for first stage of the project is 80 T/m 2 at 2.5m depth from N.G.L. The final SBC to be reconfirmed by bore explorations and lab study after demolition of existing structures.

5. Design Units:
IS metric units are used to design the project.

6. Unit weight of materials used:

Material PCC RCC Steel Brick Siporex Grade M:20 M:75 Fe-500 D Density 20 kN/m3 25 kN/m3 78.5 kN/m3 20 kN/m3 10 kN/m3 Reinforcement With plaster With plaster Remark

7. Method of Design and Conceptualization:

The aim of design is to achieve an acceptable probability that the structures being designed will perform satisfactorily during their intended life as per IS code. The structures are designed to sustain all the presumed floor loads and have adequate durability and resistance to the effects of earthquake and fire, for which they are designed. It shall be further understood that design calculations alone do not produce a safe, serviceable, durable structure. Suitable materials, good workmanship, quality control and good supervision are required to translate the designs into structures as intended by the Design Engineer.
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The building is considered without expansion joint, to avoid the issues of waterproofing and finishing of wide gap from outside and inside. The structures are designed based on Limit State Method of Design as per IS code provision. Main Building Refer Input summary for design input details. The building is RCC framed structure with post tensioned floor; excluding staircases. Shear walls are provided at various locations to take care of the lateral forces due to earthquake and wind. The design and analysis is done by using ETAB, SAFE and ADAPT softwares also standard excel spread sheets are used for foundation design. Earthquake analysis of building is carried out by Response Spectrum method by using ETAB software.

8. Grade of Concrete and steel used:

Self-compacting M: 75 grade of concrete and Fe 500D steel is considered for design of the structure.

9. Design Loads:
9.1 Dead load: Dead load includes unit weight/mass of materials, components in a building that apply to the dead weight in the design of buildings and shall be considered as per IS: 875 (Part 1) 1987 (Reaffirmed: 1997). It includes self-weight, weight of false ceiling, floor finish and water proofing load etc. Details of dead load on each floor are as per input summary provided for each of the building/structure. 9.2 Imposed load: Imposed / live loads shall be considered as per IS: 875 (Part 2) 1987 (Reaffirmed: 1997). However, presence of any heavy equipment in any particular area needs to be informed to the design engineer and it may require providing additional members. Details of Imposed/ live load on each floor are as per input summary
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provided for each of the building/structure.

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9.3 Earthquake Load: The project is located at Turbhe Navi Mumbai and as per IS: 1893-2002 (Part-1) the region falls under zone III. Details of earthquake load are as per input summary provided for each of the building/structure. 9.4 Wind load: The project is located at Turbhe Navi Mumbai and as per IS 875 (Part 3) 1987 (Reaffirmed: 1997) the region falls under basic wind speed 44 m/s. Details of wind load are as per input summary provided for each of the building/structure.

9.5 Any Specific Additional Load. Client has to inform, in case of any specific loads to be considered.

10. Basic loads and Load Combinations:

Following are the basic loads used for building design. 1 2 3 4 5 6 7 Dead Load (DL) Live Load (LL) - Self-weight/ finish/suspended ceiling etc. - Live Load. - Earthquake Load in X direction (+ve and -ve) - Earthquake Load in Y direction (+ve and -ve) - Wind load in X direction (+ve and -ve) - Wind load in Y direction (+ve and -ve)

Earthquake in X (EQX) Earthquake in Y (EQY) Wind load (WLX) Wind load (WLY)

Temperature load (TL) - Loads due to temperature variation.

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Following are the load combinations used for building design as per IS 875 (Part 5) 1987 (Reaffirmed: 1997)
Load combo. No. Load Case details

11

1.5 ( DL + LL )

Load combinations for Earthquake and Temp. Loads 12 13 14 15 16 17 18 19 20 21 22 23 1.5 ( DL + EQX + TL) 1.5 ( DL EQX + TL ) 1.5 ( DL + EQY + TL ) 1.5 ( DL EQY + TL ) 1.2 ( DL + LL + EQX + TL) 1.2 ( DL + LL EQX + TL) 1.2 ( DL + LL + EQY + TL) 1.2 ( DL + LL EQY + TL ) 0.90 ( DL + 1.5 EQX + TL ) 0.90 ( DL 1.5 EQX + TL) 0.90 ( DL + 1.5 EQY + TL) 0.90 ( DL 1.5 EQY + TL)

Load combinations for Wind and Temp. Loads

Load combo. No. Load Case details

24 25 26 27 28 29 30 31 32 33

1.5 ( DL + WX + TL ) 1.5 ( DL WX + TL ) 1.5 ( DL + WY + TL ) 1.5 ( DL WY + TL ) 1.2 ( DL + LL + WX + TL ) 1.2 ( DL + LL WX + TL ) 1.2 ( DL + LL + WY + TL ) 1.2 ( DL + LL WY + TL) 0.90 ( DL + 1.5 WX + TL) 0.90 ( DL 1.5 WX + TL )
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34 35

0.90 ( DL + 1.5 WY + TL) 0.90 ( DL 1.5 WY+ TL )

11. Standard Codes Used:

Code No. IS 456 - 2000 Indian Standard Code Name Plain and Reinforced Concrete - Code of Practice (Fourth Revision). IS 1893-2002 Criteria for Earthquake Resistant Design of Structures Part 1 General Provisions and Buildings. IS 13920-1993 Edition 1.2 IS 800 - 1984 IS 875 1987 Part 1 IS 875 1987 Part 2 IS 875 1987 Part 3 NBC Ductile Detailing of Reinforced Concrete Structures Subjected to Seismic Forces - Code of Practice. Code of Practice for General Construction in steel (First Revision). Code of Practice For Design Loads (Other Than Earthquake) For Buildings and Structures. Dead Loads.( Second Revision ) Code of Practice For Design Loads (Other Than Earthquake) For Buildings and Structures. Imposed Loads.( Second Revision ) Code of Practice For Design Loads (Other Than Earthquake) For Buildings and Structures. Wind Loads.( Second Revision ) National Building Code of India 2005

12.Softwares Used:
Softwares used for structural analysis and designs of the building are ETAB -9.7.3, SAFE V12 and ADAPT PT 2012.

13.Building drawings / Layouts Used:

Sr.No 1 2 3 Drawing GROUND FLOOR PLAN FIRST FLOOR PLAN SECOND & THIRD FLOOR PLAN Drawing No (1112-33-PER-ABA - ) - 101 - R2 - 102 - R2 -103 & 104 - R2 DESIGN BASIS REPORT
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4 5 6

FOURTH TO NINTH FLOOR PLAN TENTH FLOOR PLAN ELEVENTH FLOOR PLAN

-105 to 110 - R2 - 111- R2 - 112 R1

12.10.2012 12.10.2012 12.10.2012

14.Recommendations:
14.1 Fire resistance: The structural elements are designed for a fire resistance of Two hours. In case of specific requirement from the user, over and above the requirements of the code, same shall be noted and structural elements shall be detailed accordingly. 14.2 Cracking: Adherence to the detailing rules will generally take care of these criteria. However, in case, cracking has to be limited to any particular width, reference shall be made to the provisions of the code. Checks in RCC or Pre-stressed Concrete design shall be done. Design is done for cracked section. 14.3 Vibration: Isolation of source of vibration shall be done to avoid discomfort to the occupants, structural damage and to check interference of functions of various sensitive instruments. This may be achieved with flexible structural elements. The designer will do the detailing based on user requirements. Checks for equipment load details in regards to vibration are done. All equipments should be provided with antivibration pads. 14.4 Durability: The designer checks for the effects of the environment for which the structure is exposed. Adequate covers have been provided and reasons for extra cover thickness shall be given, wherever required. Covers provided as per IS 456. No extra cover required. 14.5 Workmanship: Dimensional tolerances, good and proper amount of curing are essentials for a good workmanship. Any extra deviation can introduce extra moments and also less curing will introduce cracks. In case of severe environments, specialist products shall be specified.
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14.6 Special Hazards: The building is classified as non-hazardous. No extra partial safety factors are used. Structure in question is classified as ordinary hazard, hence does not qualify as building for effects of severe hazards.

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