Ista BMW Installation Manual V1 3

User Manual
Version 1.3
Installation Manual
Programming, Coding, Diagnosis and KSD2 operation for BMW & MINI Vehicles via the Internet
BMW Group Documentation / Anwenderanleitung OSS User Manual
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1 Introduction
1.1 Explanation of the symbols used
In this User Manual, the following symbols have the following meanings: WARNING The symbol "WARNING" indicates actions that could result in personal injuries.
CAUTION The symbol "CAUTION" refers to actions that could result in material damage.
NOTE The symbol "NOTE" indicates text passages that are especially important e.g. in relation to procedures so that undesired or unexpected results are not produced.
Information The symbol "INFORMATION" refers to other documentation.
1.2 Important security instructions

Before using ISTA software, you should familiarise yourself with the relevant security regulations and comply with the instructions in this manual.
WARNING Certain functions in ISTA may result in the actuation of components in the connected vehicle. Before components are activated it should be ensured that no-one is in the danger area. The general safety regulations should be observed.
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2 Overview of Online Service System for BMW Service and MINI Service (OSS)
With the OSS an online ISTA Workshop System is available to authorized users, such as e.g. independent garages/workshops, authorities, training institutions, etc. ISTA software must be installed on your PC. After installation you must make some administrative settings before you can use ISTA.
2.1 OSS system environment

The OSS consists of a PC or laptop connected to the OSS servers via the Internet. To connect to the vehicle, you can use the diagnosis interface used in BMW authorized workshops "Integrated Communication Optical Module (ICOM)" or the standard device "Pass Thru Tool (PTT)". The two devices differ in how they are connected to the PC (see Figure2.1). To begin, you must download some software components and install them on the PC. Only then will the PC work as a client together with the ISTA server at BMW AG. Offline operation is not possible. NOTE The connection to OSS functions only for PCs on which no proxy or similar which expects authentication is connected in between. In this respect, the Internet connection can also be established via a LAN if no additional inputs of user name/password are required.
Mit ICOM: eine zweite Netzwerkkarte erforderlich!
PC
Mit PTT: Anschluss an RS232 oder USB
ISTAServer
BMW Zentrale
ICOM
Fig.2.1
oder
PTT
OSS-1
ISTA Workshop System Overview
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2.1.1 Personal computer (PC) After successful registration different program parts can be downloaded and installed on a PC with Internet capabilities. You can then start the ISTA Client.
2.1.2 Integrated Communication Optical Module (ICOM) The ICOMs are the BMW-recommended interfaces for treating BMW and MINI vehicles. The ICOMs have been specially developed for BMW Group vehicles and are used in the BMW dealer organisation. They have powerful processors and a high memory capacity. These enable vehicles to be treated much faster than with a PTT.
Three different ICOMs (Integrated Communication Optical Module) are available. All BMW Group vehicles can be treated with them: ICOM A for vehicles with OBD access port ICOM B, in conjunction with ICOM A, for vehicles with MOST direct access port ICOM C, in conjunction with ICOM A, for vehicles with 20 pin diagnosis socket
2.1.2.1 Sequence of connecting ICOM to the vehicle Connection, ICOM to OBD access port Connect the ICOM A via the computer's free network connection. Plug the OBD connector on the ICOM A into the OBD socket on the vehicle. The OBD connector on the ICOM A can be angled, allowing it to be adjusted for OBD sockets at different installation locations in the vehicles. Using ICOM at MOST direct access port Also use the ICOM B module to connect the ICOM to the vehicle MOST direct access port. To do so, connect the USB ports of the ICOM A and ICOM B with the USB cable. Then connect the ICOM A via the computer's free network connection. Connect ICOM B via the MOST connector to the MOST direct access port of the vehicle and plug the OBD connector of ICOM A into the OBD socket on the vehicle. Repeat the procedure if the MOST direct access port or the ICOM is not recognised. Using ICOM at diagnosis socket Use the ICOM C module to connect the ICOM to the 20-pin diagnosis socket on the vehicle. To do so, connect the OBD connector on the ICOM C to the OBD connector on the ICOM A. Then connect the diagnostic head connector to the 20-pin diagnosis socket in the vehicle.
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2.1.3 Pass Thru Tool (PTT) If a PTT is to be used instead of an ICOM,
A driver from the PTT manufacturer is required. 2.1.3.1 BMW-specific adapters and cables BMW-specific adapters are required for connecting to certain vehicles. Please check with your PTT manufacturer for availability. BMW-specific 20-pin adapter The following vehicles required the 20-pin adapter for diagnosis purposes: 323i Saloon/Sedan up to model year (MY) 1998, 323i Coup/Convertible up to MY 1999 328i, 330i Saloon/Sedan up to MY 1998, 328i, 330i Coup/Convertible up to MY 1999 528i, 530i up to MY 1998 540i up to MY 1997 740i up to MY 1997 M3 Coup/Convertible up to MY 1999 M3 Roadster/Coup up to MY 2000 Z3 Roadster 2.8/3.0 up to MY 1998
BMW-specific 7-8-pin adapter This adapter is required for BMW vehicles with OBD access ports. With the exception of the following vehicles: 3 Series Saloon/Sedan/Touring from MY 2005, Coup from MY 2006, Convertible from MY 2007 5 Series Saloon/Sedan from MY 2003, Touring from MY 2004 6 Series Coup from MY 2003, 6 Series Convertible from MY 2004 7 Series from MY 2001 to MY 2008
Vehicles developed and produced later no longer require these adapters. 2.1.3.2 Sequence of connecting the PTT to the vehicle
Connect the USB cable or RS232 cable first to the computer and then to the PTT. Do not use a USB hub. Connect the matching diagnosis cable to the PTT and finally to the vehicle.
2.1.3.3 Vehicles that cannot be treated with the PTT The following vehicles communicate via the K2 protocol and cannot be programmed with the PTT: V 1.3 318i, MY 1996-1999 840Ci, MY 1996-1997 Z3 Roadster 1.9, MY 1996-1998. Copyright BMW 2009
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Programming is possible with ISTA/P Online and an ICOM vehicle interface. 2.1.3.4 US and Canada markets If you want to program or code one of these vehicles, send an e-mail in English to servicetechinfo@bmwna.com. The following data must be specified in the e-mail: Vehicle type Model year Last 7 digits of the vehicle identification number Which module is to be programmed, coded or replaced Your name and your telephone number
2.2 Limitations for ISTA on OSS

No Operations list (there is only one operation). No Customer statements in the "Operation details" index tab. No Repair history. No FBM reports. No Administration (Client setting, Dealer data, Version status). No Measuring instruments (substitute value input possible). No Feedback. No Operating mode No Status display
The associated functions always remain shaded in grey. An appropriate note is featured in each case in the User Manual.
2.3 Power supply

Without a stable power supply programming aborts or faulty programming may occur. Vehicle from model series E65 (7 Series from 11/2001) cannot be programmed without an external power supply. A BMW-approved charger with the following properties is recommended for the power supply: Microprocessor-controlled monitoring and adaptation of the vehicle's current intensity decrease External power supply mode (for ensuring a constant voltage supply during programming)
An approved charger can be ordered from the Internet address http://store.apinet.com under BMW Tools.
2.4 Internet connection

Without a stable Internet connection programming aborts or faulty programming may occur. A stable Internet connection must be guaranteed for the entire time that work is being carried out in the OSS. In the case of some model series, depending on the equipment specification and the vehicle condition, programming may take several hours and a data volume of several megabytes may be transferred. The Internet provider should ensure that the IP address is not changed during the session.
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3 OSS Installation
3.1 System requirements
Use of the OSS requires the following:
Function Operating system
Precondition Microsoft Windows XP Professional 32 bit Microsoft Windows Vista 32 Bit
Graphics Main memory Hard disk CPU Interface (connection to vehicle interface)
Resolution 1024 x 768 pixels, min. 256 colors Min. 2 GB 80 GB free memory recommended Intel Pentium IV or better, minimum 2 GHz If using ICOM: Internet connection with min. 256 Kbit (2 Mbit recommended) An additional network card (connection ICOM)
If using PassThruTool (PTT): Browser Internet connection with min. 256 Kbit (2 Mbit recommended) An RS 232 or USB free serial interface
MS Internet Explorer Version 6 or 7
Application
Java Runtime Environment, min. JRE 6 Update 5. Available from the Internet address http://java.sun.com/products/archive/j2se/6u5/index.html Microsoft .NET 2.0 or higher Available from the Internet address http://www.microsoft.com/downloads/details.aspx?FamilyID=0856EACB4362-4B0D-8EDD-AAB15C5E04F5&displaylang=en
User account
Administrator rights on the computer used
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3.2 Settings
The Internet settings and use may be influenced by running system programs. To avoid problems during the vehicle session, it is necessary to make settings to "Display Properties" and "Power".
3.2.1
Display and screen saver properties "Start > Settings > Control Panel > Display"
To set the display properties, proceed as follows: The "Display Properties" dialogue box is displayed. Select the "Screen Saver" index tab
Select "(None)" as the screen saver Acknowledge with "OK".
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3.2.2
Power management
To set the power options properties, proceed as follows: "Start > Settings > Control Panel > Display"
The "Display Properties" dialogue box is displayed. Select the "Screen Saver" index tab Select "Power"
The "Power Options Properties" are displayed. NOTE Always use an A/C adapter when using a laptop. Never program the vehicle in battery mode. Select the "Power Schemes" index tab Select the "Always On" power scheme Acknowledge with "OK".
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3.2.3
Automatic updates
Turn off Automatic Updates during programming. To set the "Automatic Updates" properties, proceed as follows: "Start > Settings > Control Panel > Automatic Updates"
The "Automatic Updates" dialogue box is displayed.
Select "Turn off Automatic Updates" Acknowledge with "OK" Turn on "Automatic Updates" after programming.
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3.2.4
Browser settings
To ensure that installation of the individual components can be run, it is necessary to make some configurations to the browser used (Microsoft Internet Explorer 6/7). Refer to the following chapters for the required settings to the corresponding browser. Dialogue boxes may be displayed during installation. These must be observed and acknowledged. Windows Vista users must turn off UAC
(User Account Control) before proceeding.
3.2.4.1 Microsoft Internet Explorer 6 and 7
Note: In Internet Explorer 6 the browser settings can be changed in the menu line at top left. In Internet Explorer 7 in the area at top right. 3.2.5 Turning off pop-up blocker
To turn off the pop-up blocker, proceed as follows: IE6 IE7 Start the browser Tools > Pop-up Blocker > Turn Off Pop-up Blocker Start the browser "Tools > Internet Options > Security > Custom > Disable Pop-up Blocker
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3.2.6
Security settings Open Browser Select "Tools > Internet Options"
To set the security settings properties, proceed as follows:
The "Internet Options" dialogue box is displayed. Select the "Security" index tab In the "Security level for this zone" box, select "Custom Level"
The Security Settings dialogue box is displayed. "Enable" the following settings in ".NET Framework-reliant components": Run components signed with Authenticode Run components not signed with Authenticode Acknowledge "OK"
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3.2.7
Certificates
To set the certificates properties, proceed as follows: "Tools > Internet Options"
The "Internet Options" dialogue box is displayed. Select the "Content" index tab In the Certificates field, select "Certificates"
The Certificates dialogue box is displayed. Select the "Trusted Root Certification Authorities" index tab Select the "TC TrustCenter Class 2 CA" certificate Select "View"
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The "Certificate" dialogue box is displayed. Select the "Details" index tab Select "Edit Properties"
The "Certificate Properties" dialogue box is displayed. Insert a check/tick symbol in the "Code Signing" selection box Acknowledge with "OK".
NOTE Firewall software information may be displayed if a firewall is used. Observe and acknowledge such information.
NOTE Bluetooth connections may give rise to programming aborts and thus to programming errors. Deactivate Bluetooth connections.
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3.3 Installation procedure
NOTE Entries are also made in the Start menu when the software components are installed. Do not call up the programs from the Start menu. Start ISTA and ISTA/P only from the website link.
NOTE If your PC is protected by virus protection programs or a firewall, you must allow access to the Internet during installation.
Do not deviate from the following sequence:

Download and install PTT driver for Pass Thru Tool (Not needed if using ICOM) Download and install PTT driver for BMW (setup.exe) (Not needed if using ICOM) Download and install WSM Online (WSM Online) Install ISTA/P (Using the Website Link) Download and install ISTA (ISTA Client) Complete ISTA installation (Using the Website Link)
If you have Progman Online installed on your PC you must remove both the Progman Online and the BMW PTT driver Pass Thru D by using the Add/Remove Programs option in Windows Control Panel. A new version of the BMW PTT Driver is required for the 3G system.
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1. Installing Pass Thru Tool (PTT) driver Please install the driver that was included with your PTT following manufacturers instructions. If a re-boot is required please do so.
2. Installing Pass Thru D (Setup.exe) Download the Setup.exe file Double click the Setup.exe to begin installation. Re-boot PC For verification: The following entry is made in Control Panel, "Software":
3. Installing WSM Download the WSM Online file. Click on "Open". Click on "Run".
Click on "Next >".
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If necessary, change the specified installation directory and click on "Next >".
Click on "Install".
During the install Windows Firewall may ask to allow WSM Online access to the internet. Please click allow for each instance.
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Click the "Finish" button.
Click on "Yes" to restart the computer. For verification: The following three entries are made in Control Panel, "Software":
4. Configure Pass Thru D START > All Programs > PassThruD > Configuration Your PTT should be listed as default device
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Check with your PTT manufacturer if 115200 Baudrate is supported.
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Installing ISTA/P Online

ISTA/P Online can be installed once the prerequisite software has been successfully installed. To do so, proceed as follows: Click the ISTA/P Online Link
Select either choice in the next window
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The following page is displayed
When the "Status" box changes to green, select "Start". If the "Status" box does not change to green, refresh the browser page. Check and acknowledge the safety instructions
Once "Start" has been acknowledged, the "Launching Application" dialogue window is displayed.
First start of ISTA/P Online When ISTA/P Online is started for the first time the .NET application "ClientChecker" is downloaded. The ClientChecker checks the system requirements, and installs and starts ISTA/P Online. The ClientChecker dialogue box is displayed.
Acknowledge "Run ClickOnce Application". The application is started.
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A security warning is displayed.
Click "Run". The ISTA/P ClientChecker is installed and started.
ISTA/P Online is started The ISTA/P Online ClientChecker dialogue box is displayed.
ISTA/P Online is initialized, installed and started.
Windows security warning During startup several ISTA/P Online programs are blocked by the Windows firewall.
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To run ISTA/P Online, select "Unblock" for the following programs when prompted by Windows firewall: Castor Idmon ISOMInstance Pollux TaurusAdministration TaurusClient TaurusServer TaurusServices TDSServer
Note: The above-mentioned programs are required during vehicle programming. They communicate during vehicle programming via local network ports. If you change these, the Windows security warnings are repeated. Select "Unblock" again. Please refer to the ISTA/P Online manual for ISTA/P operation instructions.
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Installing ISTA Online

Install ISTA as follows: Download the ISTA Client.exe file and select run Click on "Open"
Click on "Run".
Click on "Next >".
Set the desired installation directory and click on "Next >".
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Click on "Install".
Following completion of ISTA Client installation re-boot PC
Starting the ISTA Client

Start the ISTA Client as follows: Click the ISTA Online link When the "Status" box changes to green, select "Start". If the "Status" box does not change to green, refresh the browser page.
Click the "Start" button. Note that when this function is called up for the first time the ISTA software is downloaded first and only then is the ISTA Client started.
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NOTE You can also start ISTA Online without the diagnosis interface (ICOM/PTT), for example, an information search. As soon as the ISTA Client has to communicate with the vehicle, e.g. to carry out the vehicle test, the diagnosis interface must be connected and a connection to the vehicle must exist. The following window appears
Select "Open with". The following Window appears
Approx. 800 MB are downloaded in the process, which may take several hours, depending on your Internet connection speed.
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During this time all of the data to run ISTA is being downloaded to your PC. The information displayed in this window will change as the software is installed. Depending on your Internet connection and the size of the data this process may take several hours. Once complete this window will close and the ISTA application will start. Please refer to the ISTA Online manual for instructions on how to use the ISTA application.
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KSD2 Installation
The use of KSD2 requires the installation of: WSM Online ( If you have previously installed WSM Online this step is not needed) KSD Client
Please install WSM Online first per the instructions on page 16 of this manual. Once you have installed WSM Online you can download and install the KSD Client.
KSD2 can be started once the necessary software has been successfully installed. To do so, proceed as follows: Click the KSD Link Select either choice in the next window
Starting KSD2 is displayed and WSM Online is started.
When the "Status" box changes to green, select "Start
Click Open in the next window
Once "open" has been selected, the KSD2 application will launch.
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User Manual

BMW Group Documentation / Anwenderanleitung OSS User Manual

Information The symbol "INFORMATION" refers to other documentation.

1.2 Important security instructions

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

2.1 OSS system environment

Mit ICOM: eine zweite Netzwerkkarte erforderlich!

Mit PTT: Anschluss an RS232 oder USB

ISTA Workshop System Overview

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

2.1.3 Pass Thru Tool (PTT) If a PTT is to be used instead of an ICOM,

BMW Group Documentation / Anwenderanleitung OSS User Manual

2.2 Limitations for ISTA on OSS

2.3 Power supply

2.4 Internet connection

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

Function Operating system

Precondition Microsoft Windows XP Professional 32 bit Microsoft Windows Vista 32 Bit

MS Internet Explorer Version 6 or 7

Administrator rights on the computer used

Copyright BMW 2009

Select "(None)" as the screen saver Acknowledge with "OK".

BMW Group Documentation / Anwenderanleitung OSS User Manual

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

The "Automatic Updates" dialogue box is displayed.

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BMW Group Documentation / Anwenderanleitung OSS User Manual

(User Account Control) before proceeding.

3.2.4.1 Microsoft Internet Explorer 6 and 7

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BMW Group Documentation / Anwenderanleitung OSS User Manual

Security settings Open Browser Select "Tools > Internet Options"

To set the security settings properties, proceed as follows:

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

3.3 Installation procedure

Do not deviate from the following sequence:

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BMW Group Documentation / Anwenderanleitung OSS User Manual

Click on "Next >".

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BMW Group Documentation / Anwenderanleitung OSS User Manual

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BMW Group Documentation / Anwenderanleitung OSS User Manual

Click the "Finish" button.

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BMW Group Documentation / Anwenderanleitung OSS User Manual

Check with your PTT manufacturer if 115200 Baudrate is supported.

Copyright BMW 2009

BMW Group Documentation / Anwenderanleitung OSS User Manual

Installing ISTA/P Online

Select either choice in the next window