Documente Academic
Documente Profesional
Documente Cultură
Gerhard Ruttmann
Seite 1
INTRODUCTION
TABLE OF CONTENTS:
Fields of applications Requirements Typical build up Technologies Production Application
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FIELDS OF APPLICATION
General Industrial Flooring
SPECIFICATIONS:
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FIELDS OF APPLICATION
FLOORING: Secondary Containment Systems
SPECIFICATIONS:
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FIELDS OF APPLICATION
Secondary (primary ) Containment Systems (primary)
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FIELDS OF APPLICATION
FLOORING: Coating Systems for the Food Processing and Pharmaceutical Industry
SPECIFICATION: - GMP
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FIELDS OF APPLICATION
Parking Decks
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FIELDS OF APPLICATION
Overlays
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FIELDS OF APPLICATION
Waterproofing Systems
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FIELDS OF APPLICATION
Gymnasium- / Sports Floors
SPECIFICATION: DIN 18032
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FIELDS OF APPLICATION
Roof Coatings
SPECIFICATIONS: - Guidelines of planing and applications of roofs coatings/waterproofing measures - DIN 4102/7: Resistance against radiated heat and fire
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FIELDS OF APPLICATION
SPECIAL APPLICATIONS: Crack - Injections
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FIELDS OF APPLICATION
SPECIAL APPLICATIONS: Embedding - Systems for Rails
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FIELDS OF APPLICATION
- Parking Decks - Industrial Flooring (general) - Secondary Containment - Overlays (anti slip road-, ramp and ship deck coatings) - Sports Floors - Technologies of application: - rolling, - trowelling, - spraying (2 pack-PU spray coatings)
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chemical load
-oil, lipids - solvents - acids - alkalines - detergents short term constant
thermal load
- heat (humid - dry) short term constant - cold short term constant - change in temperature
safety
- w aterproof - crack bridging - slip resistant - non-combustible - antistatic - ecological
surface
- evenness - structure - color - gloss - color fastness - w eather stability
comfort
- impact sound insulation - abilitiy of repair - cleaning - maintenance
wear coatings:
sealers / thin floor coatings / thick floor coatings / synthetic resin mortars pretreated underlayer for the wear coat
penetration primer / primer / levelling coat pretreatment opt. adhesion promoter opt. adhesion promoter opt. adhesion promoter
vacuum shot blasting, grinding, milling inspection of the substrate (humidity, contaminations, toughness, strength)
cementous screeds
bituminous floors
ceramic tiles
concrete
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self-levelling coating
primer
concrete
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C-Aquameter
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Pull-off Tester
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Application
Mixing Equipment
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Application
Mixing Equipment
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Application
Application: Tools
spike roller
spiked shoes
squeegee
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Application
TECHNOLOGY OPTIONS - Aromatic systems (Desmodur / Desmophen): - NCO/OH (2 pack PU, aromatic) - NCO/H2O (1 pack PU, moisture curing) - NCO/Amine (2 pack PU, amine-aromatic) - NCO/Polyolemulsion (3 pack PU, Desmolith) - Desmocap - 2 pack PU, water borne (Bayhydrol / Bayhydur ) - Aliphatic systems (Desmodur / Desmophen): - NCO/OH (2 pack PU, aliphatic) - NCO/H2O (1 pack PU, moisture curing) - NCO/latent Hardener (1 pack PU, moisture curing) - NCO/Amine (2 pack PU, Aspartates)
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- Desmodur VL / VL 50 / VL R20 - Desmophen 1150 / 1145 / VP LS 2284 / 550 U etc. - industrial flooring - solvent free, self levelling coatings - higher reactivity than EP at lower temperatures - soft to hard - adjustable properties
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TECHNOLOGY OPTIONS 1 pack PU, moisture curing - with aromatic isocyanates - Products: - Application: - Advantage: - Desmodur E 21 / E 23 / E 29 - industrial flooring and parking decks as primer/sealer on concrete - less sensitive regarding application conditions - easy handling at the construction site - higher reactivity than EP at lower temperatures - Disadvantage: - low tolerance regarding film thickness - high viscosity of Desmodur E 21 / E 23 - formulations mostly solvent containing
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TECHNOLOGY OPTIONS 2 pack PU, with aromatic/ aromatic/aliphatic isocyanates and aromatic amines
- Desmodur E 15 / VP LS 2371 - parking decks, balconies etc. waterproofing membranes in general - not sensitive regarding application conditions - highly flexible but relative hard coating material
also at low temperatures, used for water-proofing - Disadvantage: - higher raw material price - relatively high viscosity - use of aromatic (non carcinogenic) amines as hardener
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- Desmocap 11 / 1180 / 12 - parking decks, balconies etc. - Epoxyd- Elastification - less sensitive regarding application conditions - flexible to hard coatings depending EP/Desmocap ratio broad glass transition temperature range, used
for crack bridging systems - Disadvantage: - high viscosity (~ 100.000 mPas for Dcap 11)
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COMPARISON OF TECHNOLOGIES
PU PU--TECHNOLOGY TECHNOLOGY
FLEXIBLE FLEXIBLETO TOHARD HARDCOATING COATING SYSTEMS SYSTEMS CRACK-BRIDGING; CRACK-BRIDGING;TOUGH; TOUGH; ABRASION RESISTANT ABRASION RESISTANT SENSITIVE SENSITIVEREGARDING REGARDING APPLICATION APPLICATIONCONDITIONS CONDITIONS AND FAILURES AND - FAILURES
EP EP--TECHNOLOGY TECHNOLOGY
GENERAL GENERALPURPOSE PURPOSESYSTEMS SYSTEMS HARD, HARD,NON NON--FLEXIBLE FLEXIBLECOATINGS COATINGS HIGH HIGHCOMPRESSION COMPRESSIONSTRENGTH STRENGTH NON NONCRACK CRACKBRIDGING BRIDGING
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