CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

STANDARD INSPECTION & TEST PLAN (ITP) FOR CIVIL WORKS : 1.0 GENERAL NOTES: Inspection & Test Plan (ITP) given herein is indicative only. Contractor shall prepare and submit ITP for all activities. The provisions indicated herein for stage wise inspection are minimum and the Engineer-in-charge may decide to increase the Hold Point/Witness Point basis the work being carried out at site. Contractor has to prepare ITPs for any of the activities not covered herein, submit the same to HPCL and obtain their approval. Contractor to prepare required reporting formats and job procedure for each activity i.e. Setting out of work, levels at 5 m grid, prior to excavation, submission of murrum samples meeting tender specifications along with soil lab test report, concreting, etc., to HPCL for approval well in advance prior to commencement of activity. Any deviation to ITP shall be subjected to HPCL's written approval. Contractor to carry out 100% examination; satisfy that the specifications as per PO are complied & thereafter submit to HPCL for witness/review as applicable. 2.0 2.1 LEGEND: HP: HOLD POINT A point which requires inspection/verification and acceptance by HPCL before any further processing is permitted.

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CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

The Contractor shall not process the activity/item beyond the Hold Point without written approval from Engineer-in-charge. 2.2 W: Witness Point Any point which requires witness by HPCL when activity is performed. 2.3 2.4 RW: review of contractors documentation Contractors documentation to be reviewed by HPCL. S: Surveillance inspection by HPCL Monitoring of observations to verify whether or not materials/items/services confirms to specified requirement. Surveillance activities may include audit, inspection, witness of testing, review of quality documentations and records, personnel qualifications etc. WC: 100% examination by contractor. THE INDICATIVE INSPECTION AND TEST PLAN IS AS BELOW,

2.5 3.0

STANDARD INSPECTION & TEST PLAN PAGE 2 OF 10

CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

S.NO

ACTIVITY

CONTRACT OR

HPCL

1 1.1

LEAD LINE, R&D YARD AND UNLOADING SIDING Fixing of Centre line & levels with respect to HPCL coordinates & Bench Marks with Total Station. Setting out of various control points & alignment, grid levels at every 3m c/c bothways before filling. The readings will be taken after filling each layer Submission of soil test reports confirming to PO Specifications to HPCL for approval with all requisite details like grain size analysis, atterberg limits, modified proctor dry density with graph. Submission of following documents to HPCL pertaining to soil being brought for filling purposes. a) Contractor to submit activities to be carried out under this item for HPCLs review. b) NOC from land owner or owner of borrow pit c) 7/12 extract and village map indicating the location of the plot/quarry. d) Royalty payment slips WC HP

1.2 1.3

WC WC

HP HP

1.4

WC

HP

1.5

A) Rolling of each layer after filling & testing for specified WC lab dry density achieved in case of soil only. B) Each layer shall not exceed specified loose thickness

HP

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CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

S.NO

ACTIVITY

CONTRACT OR

HPCL

1.6

A) Embankment formation :

Specified layer checking with templates/tools at various WC coordinates & recording. Watering the layer, checking the OMC through Moisture WC tester & recording co-ordinate wise. Rolling the OMC watered layer immediately till WC specified Modified Proctor lab dry density is achieved. Testing for compaction to confirm its specified Modified Proctor dry density achieved coordinate wise, recording WC the levels co-ordinate wise. (Min. test as specified per layer) Offering tested layer to HPCL to inspect & witness to WC give clearance for next layer.

W W

B) Compaction :

W HP HP HP

1.7

Obtaining NOC from District Mining Officer/relevant WC statutory authority as regard to royalty payment for executed quantity basis HPCL letter before final bill.

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CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

S.NO

ACTIVITY

CONTRACT OR

HPCL

1.8

Construction of side shoulders, watering and compaction up to a thickness of compacted thickness and trimming of inside edge to vertical.

Laying of courses and rolling with Vibromax/10T roller to specified thickness and checking with templates/ tools WC at various coordinates and recording layer wise. Offering to HPCL layer wise to inspect & witness and to give clearance for next layer.

WC

W W

WC

HP

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CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

S.NO

ACTIVITY

CONTRACT OR

HPCL

2 2.1

RCC,PCC & assoc. works Laying of PCC beneath foundations Checking of layout and materials, compaction of sub grade

Visual inspection, sieve analysis and carrying out all the WC field tests of the sand and coarse aggregates as per attached specifications. WC Verification of the test reports of all the tests of cement, sand, water and coarse aggregates specified in tender documents from govt. approved laboratory supplied by the contractor with respect to the specifications WC Mix proportion Check for shuttering , dewatering if any Concreting with proper compaction with plate vibrators Checking of top level of PCC Curing WC WC WC WC

HP HP

W HP W HP W

STANDARD INSPECTION & TEST PLAN PAGE 6 OF 10

CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

S.NO

ACTIVITY

CONTRACT OR

HPCL

2.2

Bottom Raft, side walls & wingwalls:

Carrying out PCC as per drawings and specifications.

WC

W HP HP HP HP

hold point clearance for center points for side walls and WC Rafts and center lines for haunch Submission of design calculations for including shuttering and props. formwork WC

Approved quality shuttering to be provided. Inside WC dimensions to be marked. Reinforcement steel to be placed as per HPCL approved bar bending schedule/drawings with cover WC blocks/spacers. Contractor will provide the gauge/template for measuring the diameter of reinforcement bars. The sample piece will be taken out from above supplied steel; the same will be tested at WC designated laboratories as given in attached specifications. Placement of concrete will be started only WC after the receipt of test report of the steel testing. Counting authorized laps and chairs. Visual inspection, sieve analysis and carrying out of all the field test of the sand and coarse aggregates as per attached specifications.

W HP

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CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

S.NO

ACTIVITY

CONTRACT OR

HPCL

2.2

Verification of the test reports of all the tests of cement, WC water, sand and coarse aggregates specified in tender documents from approved laboratory Mass batching of aggregates, sand and cement as per mix WC designed & placing of concrete. Vibrating, tamping and finishing smooth. WC Measurement of finished dimensions. It shall be the sole responsibility of the contractor to ensure the members are WC in a proper grade & levels as per the approved drawing. Curing of the cast concrete. Slump cone test. Cube test sample collection from the mix, curing and its testing as per IS: 456, submission of following laboratory reports , WC WC

HP

HP W HP

W HP

2.3

a) slump test - field b) cube strength - lab/field

WC WC

HP HP

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CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

S.NO

ACTIVITY

CONTRACT OR

HPCL

3.1

Plastering :

Visual inspection, sieve analysis and carrying out of all WC field tests of sand as per attached specifications Verification of the test reports of all the tests of cement WC and sand specified in tender documents from approved laboratory supplied by the contractor with respect to the specifications WC Carrying out plastering of specified thickness with CM as per specification. WC Final acceptance after checking thickness of plaster with thickness gauge to be provided by the contractor at some random places as decided by HPCL.

HP HP

W HP

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CONSTRUCTION OF BG RAILWAY SIDING AT KADAPA IRD

S.NO

ACTIVITY

CONTRACT OR

HPCL

4.0

BACK FILLING: Back filling in foundation trenches after construction of foundation or wherever required as per the directions of HPCL engineer in charge, using the serviceable earth

Offering the selected material from excavated earth for WC backfilling to HPCL to inspect and witness. WC Filling the material in layers of specified thicknesses

HP W

Watering the layer and compaction using plate vibrator

WC

W HP

Offering tested layer to HPCL to inspect & witness to WC give clearance for next layer.

STANDARD INSPECTION & TEST PLAN PAGE 10 OF 10