Documente Academic
Documente Profesional
Documente Cultură
Prepared by
Terubentau Akura General manager Solar Energy Company, Ltd terubentau@solar.net.ki Marc Torra Griso Business Management Expert 8.ACP.KI.02 Solar Energy for outer islands mtorra@bubusi.net
Illustrations by
Natang Itonga & Roberto Lpez
Published with financial assistance from the European Union Copyright 2004 Solar Energy for outer Islands All rights for commercial/for profit reproduction or translation, in any form, reserved. The reproduction or translation of this material for educational or research purposes is authorised, provided that the source document is properly acknowledged. For more information visit www.creativecommons.org Administrative manual for island technicians
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CONTENTS page Introduction The 8 monthly tasks ....................... The first three weeks of the month.. Task 1. Monthly visit to villages .. Task 2. Monthly visit to users . Task 3. Receiving the monthly delivery On Fridays. Task 4. Filling out the user balance card.. Task 5. Serving customers at the service center The last week of the month Task 6. Filling out the remaining sheets .. Task 7. Removal of utility systems Task 8. Sending sheets and damaged parts .. 1 3 5 6 15 37 39 40 44 46 47 58 60
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INTRODUCTION For the successful operation of solar systems, the local island technician plays a crucial role. This administrative manual has been written with you, the island technician, in mind. All islands have an island technician who is the main representative of the company on the island. Their position is appointed by the Solar Support Group (SSG) of the island in conjunction with the headquarters in Tarawa. In some villages, a village technician can be appointed. He will be appointed by the island technician, in collaboration with the unimwane (elders) and the village member of the island Solar Support Group. The position must be accepted by the headquarters and it is not essential to appoint a village technician in every village. The aim of the village technician is to facilitate that some of the monthly activities are carried out locally. In this way the community gets more involved and your workload as island technician is lightened.
Administrative manual for island technicians
Introduction
The eight monthly tasks Your duties as island technician have been structured into eight tasks. Three of them are to be carried out during the first three weeks of the month, two of them on Fridays, and the last three during the last week of the month. Each task has a number and some of them are divided into activities. The first task is the monthly visit to villages and the last one is sending sheets and damaged parts to the headquarters. It is important to do it in this order and to ensure that they are all completed within the time allotted to them. By doing so, you start the following month well and receive your monthly payment on time.
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Monthly visit to villages
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Monthly visit to to users
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Attending clients at the SC
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Receiving the monthly delivery
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Filling out user balance card
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Filling out the remaining sheets
Have a look at the eight tasks and at the assigned order to carry them out. Remember to do it in this order!
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Removal of utility systems
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Sending sheets & damaged parts
The first three tasks are to be performed during the first three weeks. These are: Task 1 - Monthly visit to villages Task 2 - Monthly visit to users Task 3 - Receiving the monthly delivery
1 Monitoring sheet
The monitoring sheet is necessary for recording the technical data on each system. Remember that on the monitoring sheet you record data for 22 solar systems. If there are less than 22 systems in a village, then one monitoring sheet a month is enough. If the community has a village technician, he or she will perform this job, but make sure that he has enough sheets for next month. So always bring some extra sheets with you!
2 Activity sheet
An activity sheet will be necessary if: 1. The system needs to be repaired 2. The user requests a change in the number of supplements 3. The status of the system changes. These are activities that you cannot delegate to the village technician and therefore he doesn't need to keep any Activity Sheets with him.
Administrative manual for island technicians
3 Receipt book
Remember to bring the receipt book in case you need it for fee collection or for direct sales.
Hydrometer: Without a hydrometer you cannot complete the maintenance sheet. Volt Meter: A volt meter is as important as a hydrometer. Without this equipment you cannot carry out your work properly. Always carry it with you. 9
Note Book and Pen: For your own information and future planning you may need to take notes of the important things each customer may want you to do in the future.
Spare parts & components: Some of the items that the company sells can be used as components or spare parts too, depending if they are sold or used in a utility PV system. This is explained further in the kanban sheet. This includes lights, inverters, and fuses. Apart from this you will need some common spare parts such as cable clips, together with other components that are lightweight and often needed. 10
Delivery Order
Item # Description Generation BP011 Solar Panel BP 50W BP012 Solar Panel BP 75W BP013 Solar Panel BP 80W BP014 Solar Panel BP 60W Accumulation ALC001 Battery 100Ah 12V ALC002 Battery 105Ah 6V ALC005 Battery T205 6V FB001 FB Battery 110Ah 12V Electronic components ASSEM008 Capacitor 16V,1000 uf BP016 Inverter 350w 12V CHSP003 LBC SOLAR JACK CHSP010 Fuse KPT 160a 500V PLA0001 Plastm. Controller 20amp 12v SELC002 Selco Lumninaire Lighting BH003 OLD002 SELC001 Cabling KSCL03 Tools & Appliances BP008 BP009 CHSP017 OLD006 SELC004 Manufacturing MANF001 MANF002 Others CHSP011 CHSP012 Drive Assemble Diapharam Kit Page 1 of 2 Fluro - light 2 feet Hat Tupy Solagen light Led lamp with six white led Hytide Volt Meters + bags(multi m.) Hydrometer Motor 12V Video Set Solar Fan DC 8 inch Controller SEC 20amp 12v Controller SEC 20amp 24v
Price $580 $770 $885 $815 $300 $260 $240 $345 $300 $885 $250 $23 $185 $105 $45 $50 $145 $36 $85 $35 $145 $1,185 $85 $185 $185 $34 $25
Advance $580 $770 $885 $815 $300 $260 $240 $345 $300 $885 $250 $23 $185 $105 $45 $50 $145 $36 $85 $35 $145 $1185 $85 $185 $185 $34 $25
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Make sure he has enough of the above items to carry out his duties before your visit next month. It is your responsibility to provide him with enough of all the said items as you don t want the job not to be carried out because he didn t lacked some of the above items. If the village technician, the unimwanes or the local member of the Solar Support Group are in charge of the fee collection, they also will need: ! A receipt book Make sure that the village technician or unimwane has enough receipts for at least the next three months.
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Activities that must be performed only by you 5. 6. 7. 8. Trouble shooting and repairs Disconnections Changing status Changing the fee
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Task 2. Monthly visit to users You will notice that the data contained in the monitoring sheet is similar to the data from the monitoring card (blue card). The only two differences are: 1. Each monitoring card belongs to one solar system and covers several months; while the monitoring sheet is for several solar systems and one single month. 2. Cards remain inside the battery box for you to analyze the trends; while the sheets are sent to the headquarters.
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Task 2. Monthly visit to users Keep in mind that the monitoring card gives you the historical collected data for a system and therefore it is from the card that you interpret the data. When we receive the monitoring sheet at the headquarters, we will transfer the same data into the computer. This will allow our senior technicians to identify those PV systems with (potential) technical problems and to suggest correcting measures. In your case, since you dont have a computer, the monitoring card will allow you to identify the same trends and to see how the solar system evolves.
RescoManager 1
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Task 2. Monthly visit to users Start by filling in either the sheet or the blue card, but remember that both need to be filled out. If you start by the sheet, write down first of all the unique system identification number (or UT number), then the name of the user, the date and time of the visit and the weather. For the specific gravity readings take an hydrometer. For convenience, it has been decided that cell number 1 must be a cell located at the positive terminal of the battery and therefore cell number 6 should be the cell located at the negative terminal of the battery. This information was explained during previous trainings and it is now a ritual procedure of the company. A rough estimate of the electrolyte level during the reading is acceptable. For the battery voltage use the voltmeter and in water added inform on the amount of water that was necessary to refill the battery. LVD is the number of load disconnects by charge controller during the last four weeks. SAT is the level of user satisfaction with the service.
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The panels
1. Check the panel mounting to make sure that it is strong and well attached. If it is broken or loose, repair it. 2. Check that the glass is not broken. If it is, the panel will have to be replaced. 3. Check the connection box to make sure that the wires are tight and the water seals are not damaged. 4. Make sure the panels are not covered by vegetation or new buildings. If there are, make arrangements for removing the vegetation or moving the panels to a shade free place.
The controller
1. Check that the controller is still firmly attached. If it is not, attach it correctly with screws. 2. Keep the controller clean.
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The batteries
1. Clean the top of the battery. Check connections for tightness and corrosion. Clean and tighten as needed. 2. Check each cell with a hydrometer and record the readings. When checking take off one cap at a time. Do not remove all caps at once because this greatly increases the risk of dirt getting into the cells. 3. If any cells are low on water, add distilled water to raise to the correct level. Never add more acid, only water. If distilled water is not available, carefully collected rainwater can be used. Remember that any salt, minerals or oil in the water will poison the battery and shorten its life, so be very careful about collection and storage of water for the battery. 4. If any of the caps for the cells have been lost or broken, cover the fill holes loosely with plastic or glass until proper replacement caps are available. Never cover the holes with paper, cork, cloth or metal. Never leave the holes uncovered. Make sure the temporary cover you install does not plug the holes tightly because the cells must have air. 5. Clean the battery with fresh water and a rag.
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The wiring
1. Check the wire covering (insulating sheath) for cracks or breaks. If the insulation is damaged, replace the wire. If the wire is outside the building, use wire with weather resistant insulation. 2. Check the attachment of the wire to the building to make sure that it is well fastened and cannot rub against sharp edges when the wind blows. 3. If someone has changed the wiring since the last check, make sure that it is the correct size, that it is suitably installed, that the connections are properly made and that it is fastened securely in its new place. 4. If someone has added more wires to the solar system to operate additional appliances, remove the extra wiring and check in pg 30 on the actions to take. 5. Check the connections for corrosion and tightness.
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Appliances
1. Turn on each appliance and check that it is working properly. 2. Check that the appliances are mounted securely. If loose or incorrectly mounted, attach them securely. 3. Clean all exposed parts or each appliance. Clean light bulbs and plastic covers.
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And after filling it out you need to ask for the signature of the user and sign your own name as well. 29
Your supervisor can help you with any problems you cannot solve. Every time he visits your island he is obliged to provide you with hands on-training that will benefit your customer, yourself and the company. 30
Task 2. Monthly visit to users After repairing the system or trying to solve the problem, it is essential that you fill out the section on the activity sheet called Troubleshooting and repairs.
First of all you need to categorise the things you did to the system into jobs and describe them on the sheet in the same order that they were performed. Then include the time that each one of them took you. Use the section comments to write any comments you have for the headquarters. All this information will be processed electronically and recorded in our computer. In this way we will know at any time the history of repairs carried out on a system and the nature of the problems the system had.
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Don t forget to seal the controller to make sure that the system cannot be reconnected without your authorization.
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Task 2. Monthly visit to users Disconnecting a system is one example of a change of status. You will learn more about this when the next activity is explained.
In this case the change of status section needs to be filled out in that way: 1. Previous Status: will normally be Operating , but in some cases it may be System failure: User NOT exempted . 2. New Status: in this case will be Disconnected as you are in activity 7. Disconnecting a PV system. Why do you think the previous status cannot be System failure: User exempted ? Because if the user was exempted from paying the fee, how can we disconnect the system for not paying it. Why do you think the previous status cannot be [Commissioning] ? Because if we just installed the system, how can we disconnect it without giving the user a chance to accumulate arrears.
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Task 2. Monthly visit to users Note how the Activity sheet asks about the previous status and the new one as any change in status means moving from one status to another in the system. In the example you will notice that we are marking Previous Status Operating to New Status Damaged: User exempted. This tells the headquarters that the system had a technical problem that could not be solved by you. The technical problems will be explained in the section Troubleshooting and Repairs and in Comments from the Activity Sheet. The change of status simply confirms us that this user cannot be invoiced next month. We will not invoice him or her until a new change of status tell us that the system is operating again. This helps the headquarters to gather a lot of useful information. From the sheet the headquarters will know the type of problems you had when repairing a system, which will help to structure better training in the future. Also the headquarters will be able to see if it is necessary to send a senior supervisor to assist you in repairing the system. As you can see it is a lot of information transmitted from a single sheet.
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See how the given example informs us that the user has contracted a new supplement, which is the DC/DC inverter. In Task 6. Filling out the sheets, you will request a new inverter from the company. This will be done by filling out the kanban sheet. See then how the activity sheet tells us where the existing inverter in stock has been installed. This justifies why a new inverter has to be sent to you.
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Task 3. Receiving the monthly delivery Any item that has to be installed in a solar system needs to be accompanied by an Installation Sheet. This sheet gives you information on: Solar System where the item has to be installed together with other information to identify it. Description of the job to be performed Dates and signatures to follow up the sheet An area for your written observations
Once you finish installing the parts or components you will need to enter the date, sign on the area where it says Island Technician and ask the user to sign too. The same needs to be done after commissioning the system, this is, when the system is working again. Then if you have any observation to make, use the area marked observations.
Make sure that after commissioning the system, you return this sheet to the headquarters as we need it.
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Task 4. Filling out the user balance card Task 5. Attending clients at the service center Friday is a special day. As the last working day of the week, it is a good time to analyze and transfer the data from the receipts of the week into the user balance card (the pink card). As a payday, it is a good time to be at the service center, whether this is your house or a company building. There you will attend customers that come to buy items, or to pay monthly fees that were unpaid at the time of collection, etc. The most important thing is that on that day users know that you are available and where to find you.
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The user balance cards are in a ring binder. They can be organized either by villages, system numbers or alphabetical order by the name of the user. This is up to you.
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Task 4. Filling out the cards To fill out the user balance card you need: The receipts from the fee collection. The Activity Sheets Follow this steps: 1. 2. 3. 4. Take the first receipt from the village folder. Check if any Activity Sheet was filled out for that user. Look for the User Balance Card that matches the receipt. Transfer the information from the receipt and the Activity Sheet to the User Balance Card. Receipt: transfer the amount received and the receipt number. Activity sheet: transfer the sheet number (sheet #) to identify the sheet, the date, and a broad description of the activity. 5. Take out the next receipt.
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Task 4. Filling out the cards The user balance card allows you to follow up the arrears manually. This follow up on the arrears will tell you when a system needs to be disconnected. If you see that Debt is more than twice the Fee, then add the name of the user in the List of possible disconnections for next month.
Debt
Previous month
Total Paid
Fee
Debt
This month
Remember that if the system is operating, misused or disconnected, the user needs to pay a fee. If the system is exempted, then the fee is zero. For example, in January the system had some technical problems and therefore the fee was zero.
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2. Advising users
users will want your advice. This is normal and it forms also part of the company's service. Remember to give proper advice. If you cannot provide an answer immediately, be honest with them and tell them that you need to consult with the headquarters and we will give them an answer as soon as possible.
3. To pay the fee that was unpaid when you visited the client at his house
To some users it might be more convenient to pay at the service centre rather than at the village because they normally collect their allotment from the Island Council Cashier. Some other users may not be able to pay you when you go to the village and both of you agree that they will pay it at the service centre.
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Task 6. Filling out the remaining sheets Task 7. Removal of utility systems Task 8. Sending sheets and damaged parts
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Task 6. Filling out the sheets The kanban sheet tells the headquarters the following information:
Remaining inventories in the outer islands Items used as spare parts Monthly sales cash on delivery (COD) Items required for replacements (assets) Orders for items stored in the headquarters Full payment on previously delivered orders Monthly amount of cash collected
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Note that in the column that says Qty Left you need to use the following formula: Opening Qty Used Qty Sold = Qty Left If at the headquarters we know the quantities of items left at the end of the month, we can send you the exact quantity of items that will replenish stocks. This helps us to monitor inventories.
Items used as spare parts
The first section of the kanban sheet gives a list of the items stored in the service centers. These are items that you can either sell or use as spare parts in the maintenance or upgrading of a system. Lets say you used three fuses to replace the ones blown up, one DC/DC Converter to add one supplement to a system, and cable, lights and switches because one system was removed and later transferred to another user. Make sure that the information you send on items used is the same as the Activity sheets sent in the same shipment.
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Apart from using the items stored in the service center as spare parts, you can sell them to customers. This is called sales cash on delivery because the users will pay the items in full once they are delivered. Remember to issue a receipt with each sale. Then at the end of the month put all the receipts together. Organise them according to the items. Write down the total quantity sold for each item in Qty Sold and the amount of money received in Amount. And then add the amount in Sales COD. Remember that Qty Sold x Price = Amount.
Items required for replacements (assets)
These are items considered as assets by the company and they require some special control. For example the replacement of an old battery to a utility user is a big investment for the company. Therefore we will need you to issue an Activity Sheet in which you certify that it requires a change of the old battery. You will need to send us the old battery when you replace it with the new one .
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In the service center you store the most common items sold or used as spare parts but you cannot store all kind of items as this would be very expensive for the company. Therefore, only items that are stored in the central warehouse in South Tarawa need to be ordered. You will see these items in the catalogue sent to you every year together with the kanban sheets. Make sure to collect 10% in advance for this orders and send the money to us or we cannot deliver to you the item ordered.
Full payment on delivered orders
When you receive an ordered item, it will be accompanied by an invoice. Make sure to get full payment of the remaining 90% before delivering the item to the customer. To inform us that the remaining 90% has been collected, you need to write the invoice number in the first column, then the name of the customer in description and the remaining amount collected in Paid Today, together with the receipt number. 52
Sales COD + Payments tells us the total cash collected during the month and therefore the money you will need to send to the headquarters. Another addition gives us the total sales you made during the month, this is Sales COD + Total orders. At the end of the year we will add up this figure from the 12 kanban sheets and with this information we will know how much commission you should be paid. Remember that you receive a 3% on all the sales, both COD or by order. Finally don t forget to add the information on the telmo number, date and charges and to sign the sheet before sending it to the headquarters.
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Verifies that the information provided by headquarters is updated and correct Informs the headquarters of the total fee collected and the receipt numbers Informs the headquarters of the monthly expenditure and give a net amount
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The Activity Sheet updates information on the fee and the status of the system. Also, it gives the new user s name when a system has been removed. The headquarters will process the Activity Sheet by updating the information into the computer. Then it will print out the Fee Collection Sheet according to the given information. Therefore it is very important that you verify the accuracy of the information given and if you see any mistake you inform the headquarters immediately. Any error in the information given in the Fee Collection Sheet can have two possible causes: 1. You didn t issue an Activity Sheet when the fee or status of a system changed.
2. The Activity Sheet was issued but then mislaid on its way to the
headquarters. The need to update the information contained on the sheet on a monthly basis is the reason why you cannot keep blank copies at the service center and send one every month, as you do with the kanban sheet.
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In total paid you will write the amount collected from the user that month. In receipt # you will write the number of the receipt issued to the user in exchange of the fee. In Debt you will write the remaining debt according to this formula: If the system is: 1. Operating 2. Misused 3. Disconnected If the system is: 4. Exempted
Remember that when a system is exempted the company does not invoice the monthly fee to the user and this is why you don't need to add the Fee 56
The telmo is an example of monthly expenditure. At the top of the sheet you are requested to enter information related to the telmo such as telmo date and charges. At the bottom of the sheet you will detail the telmo charges again together with the other expenditures of the month, for example: The need to hire a motorbike to visit the distant villages The need to employ local labor for specific tasks Finally you need to sign the sheet and send it to the headquarters in task 8. Sending sheets and damaged parts
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Task 7. Removal of utility systems All orders for removal are always issued in writing. Never agree to carry out any removal that is not supported by a letter duly signed by the General Manager. They will be addressed to specific users, informing them on the immediate removal of their solar system. Take the order with you and present it to the user at the time of removal. Removals can be of two kinds: 1. Removal to another village: the orders for removal will explain which village the solar systems should be transferred to. 2. Removal to another island: this is a special case of removal and it will be done only when the arrears on the island are very high. If this is the case, our logistics manager will visit you to supervise the shipment of the solar systems to another island. It will help that you inform users in advance that an order for removal was issued to them. You can do this easily during Task 2 - Monthly visit to users. When the headquarters sends you an order for removal, the user has only two options: 1. Either he or she pays the outstanding debt in full plus the removal fee, or 2. The PV system is removed and then transferred to a new user from another village Remember that when a system is removed you need to fill out an Activity Sheet.
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The aim of this manual is to assist island technicians of the Solar Energy Company Ltd in fulfilling their monthly responsibilities. This will greatly improve the quality of the utility service supplied to the outer islands of Kiribati. The Solar Energy Company is a renewable energy service company (RESCO). A RESCO is a company that supplies electricity to users in exchange of a monthly fee. The equipment is usually located at the users premises, although it remains the property of the RESCO or Government and the electricity is generated through renewable energy sources such as solar or wind. With this manual, we have suggested potential solutions suited not only to Kiribati but to any other location worldwide. Poor infrastructure in the outer islands and lack of proper communication with the headquarters meant the project had to define a system that would function by the mere exchange of documents by ordinary mail, and still work when even this failed.