Datasheet

The PDR is an equipment ground fault protection device that combines hydraulic/magnetic circuit breaker and overload and short circuit protection and ground fault protection. This breaker senses and guards against faults to ground using a state of the art integrated circuit. This technology detects faults and when a fault occurs, the breaker trips and an LED illuminates. The LED gives a clear indication that the trip occurred as a result of leakage. This protection helps prevent serious equipment damage and fire.

Our Circuit Breakers are designed according to railway regulations: - IEC 60077 - 1/2/3 - NF F62-001 - 1/2/3 - EN 45545-2 & NF F16-101/102 (fire and toxic regulations)

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General technical specifications - PDR-Series

Electrical Maximum Voltage Current Ratings Insulation Resistance Dielectric Strength Resistance, Impedance

AC, 480 WYE/277 VAC, 50/60 Hz 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0 amps. For other ratings, consult factory. Minimum: 100 Megohms at 500 VDC 1960 VAC, 60 Hz for one minute between all electrically isolated terminals. from Line to Load Terminal (Values Based on Series Trip Circuit Breaker)
1000

CURRENT (AMPS)
100

TOLERANCE (%) 15% 25% 35%

0.10 - 5.0 5.1 - 20.0 20.1 - 50.0

10

O H M S

0.1

0.01

0.001 0.01

0.1

10

100

AMPERE RATING

Leakage to ground Standard Must Trip Leakage Current Ratings Trip Time Test Button Leakage Trip Indicator Mechanical Endurance Trip Free Physical Number of Poles Length Width

7, 10, 15, 30, 50 & 100 milliamps. For other ratings, consult factory. 300 ms Max. @ 100%, 40ms Max. @ 500% of must trip leakage current. On breaker face above actuator. Red LED on breaker face above actuator. 10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. All PDR equipment leakeage circuit breakers will trip on overload or leakage to ground, even when actuator is forcibly held in the ON position. 2, 3 & 4 Poles 106.7 mm (4.2 inches) (included switched or unswitched neutral) 2-pole: 76.2 mm (3.0 inches) 3-pole: 95.3 mm (3.75 inches) 4-pole: 114.3 mm (4.5 inches) 63.5mm (2.5 inches) 2-pole: 453.6 g (16.0 oz.) 3-pole: 606.7 g (21.4 oz.) 4-pole: 762.6 g (26.9 oz.) Housing - gray; Actuator - black, red, or white Front Panel or Standard 35mm Symmetrical DIN Rail (35 x 7.5 or 35 x 15mm per DIN EN5002). Box Lug -10 C to +50 C

Depth Weight Standard Colors Mounting Termination Environmental Operating Temperature

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Ordering Scheme - PDR-Series

PDR B
1 Series 2 Voltage/ Poles

610
3 Current Rating

24
4 Frequency & Delay

B
5 Equipment leakage trip current

B
6 Circuit

B
7 Actuator

1
8 Actuator Color

1
9 Terminal

1
10 Mounting

1
11 Agency approval

1 SERIES PDR

9 TERMINAL 1 Front Connected Box Lug with Pressure Plate

2 SYSTEM VOLTAGE/POLES 1 A B C D E F G P Q R System Voltage 120VAC 1 120/240 VAC 1 120/208 VAC 1, 120/240 VAC 1 120/208 VAC 1, 120/240 VAC 1 208/240 VAC 3 208/240 VAC 3 208/240 VAC 3 480Y VAC 3 480Y VAC 3 480Y VAC 3 Poles One plus unswitched neutral Two Two plus unswitched neutral Two plus switched neutral Three Three plus unswitched neutral Three plus switched neutral Three Three plus unswitched neutral Three plus switched neutral

10 MOUNTING 3 1 2 Threaded Insert 6-32 x 0.195 inches Threaded Insert ISO M3 x 6.5 mm

11 AGENCY APPROVALS 5 1 UL-Recognized, CSA, TUV to EN60077 and NF F62-001

3 CURRENT RATING (AMPERES) 410 512 415 517 420 522 425 527 430 435 440 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 445 450 455 460 465 470 475 480 485 490 495 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 610 710 611 711 612 712 613 614 615 616 617 10.000 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 717 618 619 620 622 624 625 630 635 640 650 17.500 18.000 19.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000

Notes: 1 Units with a switched or unswitched neutral connection are the same size as a unit with an additional breaker pole (e.g. a 2-pole unit with a switched or unswitched neutral is the same physical size as a 3-pole unit.) Switched neutral poles contain the same overcurrent protection as the other poles. 2 The leakage currents shown will cause the breaker to trip (must-trip current). The must-hold current is 67% of the must-trip current. 3 All breakers are front panel mountable using screw size shown. Breakers may also be mounted on either 35mm x 7.5mm or 35mm x 15mm symmetrical DIN rail. 5 Preliminary test results showed that the breakers comply to the EN60077 and NF F62001. Certificates for UL-Recognized and CSA are available on request. For the EN60077 and NF F62-001 the certificates will be available in short notice

* Other values on request 4 FREQUENCY & DELAY 20 22 50/60Hz Instantaneous 50/60Hz Short 24 26 50/60Hz Medium 50/60Hz Long

5 EQUIPMENT LEAKAGE - TRIP CURRENT (milliamps) 2 B C 7 10 D E 15 30 F G 50 100

6 CIRCUIT B Series Trip (Current)

7 ACTUATOR A B Handle Handle with handleguard

8 ACTUATOR COLOR & LEGEND Actuator Color Color: White Black Red Marking I-O A C E Marking Color ON-OFF B D F Dual 1 2 3 Black White White

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Time Delay Values - PDR-Series

PERCENT OF RATED CURRENT DELAY TRIP TIME (SECONDS) 100% 125% 135% 150% 200% 400% 600% 800% 1000% 1200%

20 22 24 26

No Trip No Trip No Trip No Trip

May Trip .700 - 12.0 10.0 - 160 50.0 - 700

---------

.040 MAX .350 - 4.00 6.00 - 60.0 32.0 - 350

.035 MAX .130 - 1.30 2.20 - 20.0 10.0 - 90.0

.030 MAX .027 - .220 .300 - 3.00 1.50 - 15.0

.025 MAX .008 - .130 .050 - 1.30 .500 - 7.00

.020 MAX .004 - .090 .007 - .500 .020 - 3.00

.017 MAX .004 - .045 .005 - .060 .006 - 2.00

.015 MAX .004 - .040 .005 - .040 .005 - 1.00

NOTES: Delay Curves 22,24,26: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay Curves 20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 25C (77F) with no preloading. Breakers are mounted in standard wall-mount position. On 50 amp and less current ratings, the minimum inrush pulse tolerance handling capability is 12 times the rated current on standard delays and 25 times the rated current on high inrush delays. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. High inrush delays should be specified for applications with high initial surge currents of short duration such as switching power supplies, highly capacitive loads and transformer loads.

AC

Instantaneous
10000

Short
10000

50/60 Hz INSTANTANEOUS CURVE NO. 20

1000 1000

50/60 Hz SHORT DELAY CURVE NO. 22

TRIP TIME IN SECONDS

10

TRIP TIME IN SECONDS

1000 1100 1200

100

100

10

.1

.1

.01

.01

.001 100 125 150 200 300 400 500 600 700 800 900

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

PERCENT OF RATED CURRENT

PERCENT OF RATED CURRENT

Medium
10000

Long
10000

50/60 Hz MEDIUM DELAY CURVE NO. 24

1000

50/60 Hz LONG DELAY CURVE NO. 26

1000

TRIP TIME IN SECONDS

TRIP TIME IN SECONDS

100

100

10

10

.1

.1

.01

.01

.001 100 125 150 200 300 400 500 600 700 800 900 1000 1100 1200

.001

100 125 150

200

300

400

500

600

700

800

900

1000

1100

1200

PERCENT OF RATED CURRENT

PERCENT OF RATED CURRENT

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Circuit & Terminal Diagrams - PDR-Series

CIRCUIT SCHEMATICS 1-POLE CIRCUIT

PDR A
P1(L) SOLID STATE CIRCUITRY TRIPPED DUE TO EARTH LEAKAGE INDICATOR TEST SENSOR TRIPPED DUE TO EARTH LEAKAGE INDICATOR (N)

3-POLE CIRCUITS
PDR E & PDR P LINE
SOLID STATE CIRCUITRY TEST SENSOR

P3(L3)

P2(L2)

P1(L1)

LINE

TRIP MECHANISM

TRIP MECHANISM

LOAD

LOAD

2-POLE CIRCUITS
PDR B
P2(L) P2(L2) SOLID STATE CIRCUITRY TRIPPED DUE TO EARTH LEAKAGE INDICATOR TEST SENSOR TRIPPED DUE TO EARTH LEAKAGE INDICATOR P1(N) P1(L1)

PDR F & PDR Q (WITH UNSWITCHED NEUTRAL) LINE

SOLID STATE CIRCUITRY TEST SENSOR P3(L3) P2(L2) P1(L1) (N)

LINE

TRIP MECHANISM

TRIP MECHANISM

LOAD

LOAD

PDR C (WITH UNSWITCHED NEUTRAL)

P2(L2) SOLID STATE CIRCUITRY TRIPPED DUE TO EARTH LEAKAGE INDICATOR TEST SENSOR TRIPPED DUE TO EARTH LEAKAGE INDICATOR P1(L1) (N)

PDR G & PDR R (WITH SWITCHED NEUTRAL)

P3(L3) SOLID STATE CIRCUITRY TEST SENSOR P2(L2) P1(L1) (N)

LINE

LINE

TRIP MECHANISM

TRIP MECHANISM

LOAD

LOAD

PDR D (WITH SWITCHED NEUTRAL)

P2(L2) SOLID STATE CIRCUITRY TRIPPED DUE TO EARTH LEAKAGE INDICATOR TEST SENSOR P1(L1) (N)

LINE

TRIP MECHANISM

LOAD

POLE IDENTIFICATION SCHEME

(N) POLE 1(L1) POLE 2(L2) POLE 3(L3)

.920 [23.37]

LINE

ON I
1.500 [38.10] 4.500 [114.30]

F OF O
LOAD

BOX TYPE WIRE CONNECTORS WITH PRESSURE PLATE

All dimensions in inches and [mm] http://www.morssmittrelais.com 5

Form & Fit Drawings - PDR-Series

2.500 [63.50] 2.260 [57.40]

2.250 [57.15]

6-32 [M3] THREAD x .195 [4.95] DEEP (2 PLACES PER POLE) LINE 4.200 [106.68] 2.250 [57.15] 60 30 .650 [16.51]

.265 [6.73]

4.200 [106.68]

PDR A & PDR B

3.500 [88.90]
ON I

1.405 [35.69]

2.062 [52.37]

LOAD .790 [20.10]

3.000 [76.20]

TRIPPED DUE TO EARTH LEAKAGE INDICATOR .375 [9.53] .750 [19.05]

.644 [16.36]

PDR C & PDR D

ON I

PDR E &PDR P
TEST BUTTON

ON I

3.750 [95.25]

.150 [3.81] .550 [13.96]

PDR F, PDR G PDR Q & PDR R

ON I

1.215 [30.86]

OPTIONAL HANDLE GUARD

4.500 [114.30] STANDARD 35mm SYMMETRICAL DIN RAIL (35 x 7.5 OR 35 x 15mm PER DIN EN50022). 1.510 [38.35]

.649 [16.48]

2.260 [57.40] 2.062 [52.37]

1.125 [28.58] 2.250 [57.15]

.156 DIA [3.96] 4 PLCS.

PANEL CUT-OUT DETAIL

SCREW DRIVER

ASSEMBLY

REMOVAL

All dimensions in inches and [mm] 6 http://www.morssmittrelais.com

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DS/GB PDR-Series 1.50 / 04-04

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Australian Distributor

Relay Monitoring Systems Pty Ltd 6 Anzed Court Mulgrave, Victoria, 3170, Australia Phone: +61 3 8544 1200 Fax: +61 3 8544 1201 Email: rms@rmspl.com.au Web: www.rmspl.com.au