CHAPTER 3: SUMMARY OF INDUSTRIAL TRAINING Every polytechnics student must undergo Industrial Training before they are bestowed

with a Diploma. This Industrial Training should be undergone for 20 weeks and it is done in the fourth semester for Diploma courses. Each student is given a daily report book where they have to note down the activities done daily throughout the training in it. The summary of activities which I have done throughout my Industrial Training in SETIA AWAN HILDINGS SDN.BHD (MISI JUTARI SDN.BHD), works from 9 July 2012 until 7 December 2012 where I have arranged it according to weeks as in my daily report book. The Summary:Electrical HT/LT maintenance works ( VCB/OCB /RMU / TXs) Low Voltage Switch gear and switch board maintenance (ACB/OCB)

Below are the services that we provide: Servicing of 11KV System Shutter operation Busbar torque checks Cable termination checks Heater checks Insulation/ Bushings

Below are the services that we provide: Cable termination checks Insulation resistance Overall breaker operation Contact resistance Operation of mechanism Cleaning and lubrication

36

Overall breaker, metering / LV, busbar, cable compartments

Minor adjustment (if any)

Contact resistance Operation mechanism Insulation resistance Cleaning and lubrication Minor adjustment (if any) Vacuum interrupter test

Electrical spare parts supply

To supply ACB, MCCB, MCB, RCCB, ELR, EFR and UVR. To supply all kinds of bulbs, chokes, ballast, capacitor, ignitors, holders and new light sets

To supply PVC cables, armored cables, MICC cables and FRS cables To supply capacitors, power factor regulators, Ammeters, voltmeters and protection CTs

37

Figure 3.1.1: Electrical Parts Generator repair, services and part supply

Check diesel fuel level in tank and return piping for leakage Check coolant level and top up if necessary Check battery condition, battery terminal and connection Check battery electrolyte level and top up if necessary Check condition of hoses Check condition of fan belt and charger and alternator belt Check charging alternator Check governor condition - Mechanical /Electronic control Start up engine and warm up engine Check engine instrumentation Level engine protection system - LOP, HWT and OS Check for tightness of AMF switchboard and battery charger Frequency: 48 Hz - 55 Hz Oil pressure and water temperature. 38

Figure 3.1.2: Generator repair, services and part supply

39

Servicing of High Tension oil immersed Transformer To carryout oil purification and filtration for transformers. To carry out die-electric strength test before and after purification of oil

Servicing of High tension cast resin Transformer Insulation test Vector group test Reduce press test To carry out general inspection and cleaning of cast resin transformers

Associated works as below:Motor rewinding

Figure 3.1.3: Induction Motor 40

Single phase motor Capacitor start motor Rotor resistance motor Low and high speed motor 3 phase induction motor Re-calibrations of Earth Fault/ Over current Relays Electrical wiring - domestic industries Telephone wiring c/w JC 9 and cabinet

41