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  • Energy Recovery in The Carbon Black Industry

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    ffown
    183 vizualizări19 pagini
    The document discusses energy recovery in the carbon black industry through combustion air preheating. It notes that now is the right time to invest in high temperature air preheaters, as 800°C air preheating provides significant energy cost savings and higher carbon black production rates, with a payback period of only one year. It promotes a proven double shell air preheater design from Ekstrom that can reach temperatures of 800°C or even a new 900°C solution, bringing substantial financial and environmental benefits to the carbon black industry.

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    Energy Recovery in the Carbon Black Industry

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    Energy Recovery in the Carbon Black Industry

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    The document discusses energy recovery in the carbon black industry through combustion air preheating. It notes that now is the right time to invest in high temperature air preheaters, as 800°C air preheating provides significant energy cost savings and higher carbon black production rates, with a payback period of only one year. It promotes a proven double shell air preheater design from Ekstrom that can reach temperatures of 800°C or even a new 900°C solution, bringing substantial financial and environmental benefits to the carbon black industry.

    Drepturi de autor:

    Attribution Non-Commercial (BY-NC)
    Descărcați ca PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    183 vizualizări19 pagini

    Energy Recovery in The Carbon Black Industry

    Încărcat de

    ffown
    The document discusses energy recovery in the carbon black industry through combustion air preheating. It notes that now is the right time to invest in high temperature air preheaters, as 800°C air preheating provides significant energy cost savings and higher carbon black production rates, with a payback period of only one year. It promotes a proven double shell air preheater design from Ekstrom that can reach temperatures of 800°C or even a new 900°C solution, bringing substantial financial and environmental benefits to the carbon black industry.

    Drepturi de autor:

    Attribution Non-Commercial (BY-NC)
    Descărcați ca PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    din 19

    Energy Recovery in the Carbon Black Industry by Combustion Air Preheating

    Now is the right time to invest in high temperatures air preheaters!


    120 100 80 60 40 20 0
    19 97 19 98 19 99 20 00 20 01 20 02 20 03 20 04 20 05 2 20 00 07 6 ( 20 Oc 08 t) (O ct )

    Crude oil price development 1997 2006 (USD / barrel)

    Carbon Black

    Carbon Black Process


    AIR PREHEATER

    COLD AIR

    650oC

    260oC

    PREHEATED AIR 800C


    950oC

    BAG HOUSE FILTER EVAP CHAMBER

    QUENCH WATER FEED OIL


    1300oC

    FUEL; OIL OR GAS


    Combustion Chamber Reaction Zone Quench Zone

    CARBON BLACK

    Carbon Black

    EDS: Ekstrom Double Shell Air Preheaters

    Higher Air Preheating Temperatures

    Higher air preheating temperature gives: - Energy cost savings - Higher carbon black production rate

    A very profitable investment, with short pay-back time.

    Carbon Black

    Effects of Air Preheating

    30 25
    Percent Change (%) Fuel Saving

    20 15 10 5 0 650

    Carbon Black Production Rate Feed Oil Rate

    700

    750
    Air preheat Temperature (oC)

    800

    850

    Carbon Black

    Annual cost savings at various air preheat temperatures and oil prices, Average size Air Preheater

    1800 1600 1400 1200 1000 800 600 400 200 0

    el D/barr 100 US

    kUSD/year

    /barrel 60 USD

    el D/barr 40 US

    650 C

    800 C
    Air Preheat Temperature

    900 C

    Carbon Black

    Pay Back time for 650C and 800C Air Preheating

    3
    Pay Back Time (years) 25 USD/b

    2.5 2 1.5 1 0.5


    100 USD/b 60 USD/b

    0 650 800
    Air preheat Temperature (oC)

    Carbon Black

    Higher Air Preheating Temperatures

    Savings and improvements: - 40% fuel cost saving - 21% higher carbon black production rate - 16% higher feed stock flow rate - 3% higher carbon black yield - less CO2 emissions!

    Investment: One year pay-back time

    Carbon Black

    Design

    - Fire Tubes

    253MA, 88.9 mm

    - Ferrules

    GRX (FeCrAl)

    - DBTS

    Double bottom tube sheet with external cooling

    - Bellows

    Each fire tube has top bellows with optimized convolutions, double ply

    Carbon Black

    Single Shell Design The Standard Solution

    CB gas out

    Air in

    Air out

    Cooling air out CB gas in Quench temp.

    Cooling air in

    Carbon Black

    Double Shell Design The Non Fouling Solution


    CB gas out

    Air in

    Air out

    Cooling air in CB gas in Quench temp.

    Cooling air in

    Carbon Black

    References

    - Present on the market since 15 years - Delivered to all major carbon black actors - All type of APH sizes and carbon black qualities - Focused on the high temperatures - Size vs air flow
    150 140 130

    Number of fire tubes vs design air flow

    Number of fire tubes (pcs)

    120 110 100 90 80 70 60 50 5000

    10000

    15000

    20000

    25000

    30000

    Design air flow (Nm3/hr) Carbon Black

    Higher Air Preheating Temperatures

    External slide (ESP 900 Degree C)

    Carbon Black

    Summary

    - Incentive for air preheating has never been higher - 800 C air preheating has proven to be a very profitable investment - Energy cost saving - Higher carbon black production rate - The pay off time of a 800 C air preheater is now one year - Proven design - A new 900 C solution ready

    Carbon Black

    Please visit us on: www.ekstrom-son.se

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