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ISO 9001:2000
SWT DIESEL GENERATOR SET

Prime Model:P20PlB Standby Mod el:P22ElB

DIESEL GENERATOR SET 1e0v_440v 3p4w

Standard Features and Gharacteristics
O OUALITY SXANDARDS
O The SUPERWATT generator set compliance with all main standards, such as lSO8528 (GB|T282O-97), G8755, 855000, vDE0530, 1so3046, lEc34-'t, csA22-2, AS1359,

Rating Range
Standby:
Prime:

I500RPM 50Hz
17.6

kw
KVA KW KVA

22
16 2A

tso1400t. O Diesel engine and alternator OEM authorization certificate

and their quality assurance. O Other standards and certifications can be considered on request.

ASSETTIBLY

CThe engine andalternator are closecoupled by meansof an SAE flange .Afull torsional analysishas been carriedout to
guarantee no harmfulvibration will occur"
O Anti-vibration pads are affixed between engine alternator feet and the baseframe. Thus ensuring complete vibration isolation of the rotating assemblies and enabling the machine to be placed on an uneven surfacewithout any detrimental effects. O For durability and corrosion resislance, all iron and steel surfaces of canopy fabrications havebeen treated for coating by grit blast cleaning, Then covered by a polyesterpowder paint which provides an excellentconosion resistant surface.

CONTROL SYSTEiIAND PROTECTION O Controllers are availablefor all applications. The controller system is used to start and stop the engine , indicate electric date and prolect the generatorset"See controller features inside. OThe revolving partsare covered bysafety net,and the place which easy toscald and gotan electric shock all to havethe obvious warning slogan

Picture only for reterence

.WARRANTY
O sUpf RWAff Company provides one-source responsibility for the generator set and accessories.

ALTERNATOR RATINGS
AltornatorModel
Frequency and Speed

I |

Pl144D(STAMFORD) ILSA42.255(LEROYSOMER)

50Hz 1500rpm

soHz

1500rpm

Prine Power Data

380 400 415 440 190 200 208 224 22A 230 240 254
20.0 20.0 20_o 16.0 16.0 16.0 84.8 85.1 85.3
18-S 't 8_8 18.A
19-o

380 190 220 16.0 87.0 18.4

400 2AO 230 16.0 87.0 1A.4

415 208 240

O Each SUPERWA'IT generating set has been got through 2 hours load test f or ru n n i n g Ao/o,25o/o,50o/o,7 5o/o, 1 O0o/s and 1 1 0 % load, all protective devices and control function are stimulated and checked before dispatch, OAll equipment is guaranteedfor the periodof 1000 hours or12 mouths from the date of commissioning or18 months from shipping, whichever occurs first.

Convenience for operationand maintenance, backed by PERKINS,NEWAGE(CUMMINS) andLEROY SOMER global service network-

15.2 85.7
17 -7

16.0 87.0 18.4

Standby Power Data

380 400 415 190 200 208 22A 230 240

22.O 22.O 2?.O

440 220

254
?O.9

17.6 17 -6 17.6 a4-o a4.4 84-6 21.O 20.S 20.8

16.7 85"2 19.6

19.0 87.0 2 t.9

19.0 87.0 21.9

19.0 87-0 21"9

RATINGS: All three-phas urits are rated at0.8 power factor. Standby ratings : Standby ratings apply to installations sarved by a reliable ulility source. The standby rating is for this rating. RatiBgssre in accordingwith IS0-3046/1,BS 5514,AS 2789,and DIN 6271. Prame Powcr Ratings: Prime power ratings apply to installations where utility power is unavailablg or unraliable, At varying load, the number of generalor set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve. Ratangs are in acmrdance wiih lS0-8528/l,overload capacity inamordance with 150-3046/1,BS5514, AS 2789, andDlN 6271. Forlimited running timeand base loadratings, consult the factory. The gonerator set manufactu.er reserues the right to changg thg design or spocitications wiihoul no:ic6 and without any obligalion or liability whatsoever.

GEilERAL GUlDElrl'tES FOR OERATION:Attitudei oerare 2-0% per 300m(984fr.)

elevation above 1000m(3279ft.) up loa maximum elevalionof 2450m(8000 ft.).Morethan

2450m(8000ft), please contacts wilh us or our dealer seek the help. Temperature: Derale 6.0% per 'l'l C (20T ) temperetu.e above 4OC {104? }.

ALTERNATOR
Specification
Type Exciter type Voltage regulator

1500RPM 50Hz
4-Pole, Rotating Field Brushless, Self excited Solid State, VoltslHz <1.570 Class H
rP23

o Alternators meet the requirement of BS EN 60034 and the

relevant section ofother international standardssuch as 8S5000, vDE 0530, NEMA MG1 -32, 1EC34, CSACz2 .2-1 00, As1359, and otherstandards and certificationscan be
considered on request.

Voltage regulation
lnsulation Protection Rated power factor Staior winding Winding pitch

a The

213 pitchdesign avoids excessiveneutral currents. Withthe 2/3 pitch and carefully selected poleand tooth designs, ensuresvery low waveformdistortion"

0.8 Double layer concentric Two thirds

12

O Brushless alternator with brushless pilot exciterfor excellent

load response.

OThe insulation systemis class H,easy paralleling withmains or

other generators, standard2l3 pitch statorwindings avoid excessive neutral currents. a Backed by worldwideservice network

Winding leads
Maximum overspeed Sustained short circuil Waveform distortion

2250 Revlmin Self excited machines do not sustain a short circuit current No load <1.57o Non-distorting balanced linearload < 5.0%

Altitude

('t000

DIESEL ENGINE

4A4D-22G diesel engines are manufac*ured by Perkins Engines Company Limited(UK).

Engine Electrical
1500RPM 50Hz
Battery charging alternator: Ground(negative/positive) Volts(DC) Ampere rating Starter motor rated voltage(DC) Starter motor rated Capability Battery voltage
Negative
12V

EnqineSpecifications
Manulacturer Number of cylinders Cylinder arrangement Cycle lnduction system Gompression ratio Bore Stroke Cubic capacity Direction of rotation

1500RPM 50Hz
Perkins(UK)
4

15A
12V

Verticalin-line
Four stroke Naturally aspirated

1.1KW
12V

23.3:1
84 mm (3.3 in) 100 mm (3.9 in)

Fuel
Fuel
irP)

System

i500RpM 50Hz
lndirect injection Gassette type Pintle nozzle
14,7 MPa {21331bf/in')

2.216litres(135

Clockwise viewed from front 1,3, 4,2 Max.Power at rated rpm,kW 20.6 Estimated total weight {dry) 242 kg (533 lb) +O.25o/o Frequency regulation,steady state

Firing order

Type of injection Fuel injection pump Fuel injector Nozzle opening pressure

Fuel lift pump Flow/hour

1500RPM 50Hz
63 litres/hr (16.6 UKgals/hr) 10 kPa {1 .45 lbflin'z)

Frequency Air cleaner type,al lmodels

Fixed Dry 5

Mean piston speed Combustion airflow

(16.4) m/s (ftls)

1,45 m3/min

Exhaust
ExhaustSystem
Maximum back pressure Exhaust outlet size Exhaust gas flow(max) Exhaust gas temperature (max)

Pressure Maximum suction head Maximum static pressure head Governor type Fuel specification

0,8 m (2.6 ft) 3 m(9.84 ft)

Mechanical

1500RPM 50Hz 1O,2kPa (3.0in Hg)

42mm (1.65 in) 3,94m /min

Density (kg/l@ 15 C) Viscosity (mnf/s @40T) Sulphur Content

Cetane Number

0,83s - 0,855
2,0 -4,5 0,2% mass, maximum 45 minimum

505C(914T) 1500RPM 50Hz

Fuel consumption

1500RPM 50Hz
Power rating % g/kWh (litresihr)

Lubrication
Lubrication svstem
Total system 10.6 litres Minimum 8.9litres Relief valve opens 304- 500kPa (44.1 -72.5lbflin2) Normal oil temperature 125t (257 T)
110

100

75

50

254 (6.2\

243 (5.4)

243 (4,O)

265 (2.e)

Cooling System
Radiator
Face area Rows and materials Matrix density and material Width of matrix Height of matrix Pressure cap setting Estimated cooling airflow reserye
Fan

1500RPM 50Hz
0.167 m (1 .58 ft'z) 2 Rows, Aluminium

14,5 FPlAluminium 334 mm 500 mm 90 kPa ('l3.05lblin'z) 0,1 25 kPa

Th. con{roll.r mrd.ln UK

DEEP$EA

grnret contrcalor

Control panel tor soundpr@f

1500RPM 50Hz
320 mm (12.6 in) 1.25:1
7

Diameter Drive ratio Number of blades Material Type

Plastic
Pusher

The DSE704 is anAutomatic Mains Failure module withgenerator monitoring, protection and start facilities- lt utilises advanced surface mount construction techniques to providea compact yet highly specified module. This modelcan start the unit automaticallywhen the MAINS failure and than control the ATS turn to the gensetside. Operation of the module isvia three pushbuftons mounted onthe front panel with STOB MANUAL andAUTO positions.

Coolant Totalsystem capacity with radiator without radiator Drain down capacity Maximum top tank temperature Minimum temperature to engine Temperature rise across engine Max permissible external system resistance

1500RPM 50Hz
7.0 litres 3.6 litres TBAlitres ( UKpints)
110 C {230T)

Panel introduction: a lndicator type frequency, voltmeter andampere meter demonstration unit's electrical parameler. a The voltage change-overswitch and therheotrope uses forto choose the diferent phase voltageand current lodisplay. a The oil pressure gauge, coolant temperature gauge and the

TBAC (?) TBAC(T)

I a

battery voltage gauge. The controller. Preheating button.

Protection:
)'z

Thermostat operation range Recommended coolantl 50% ethylene glycol with a corrosion inhibitor (BS 6580:1992 oTASTM D3306-89 orAS2108) and 50% clean fresh water.

TBAkPa (lbf/in 82 - 95C

Over Speed Shutdown. Low Oil Pressure Shutdown. High Engine Temp Shutdown. Charger failure alarm. Mains failure alarm. Optional Under speed Protection. DC Supply:8 to 35V Continuous.

CONTROLLERS

PCRC21OI22O INTELLIGENT CONTROLSYSTEM

(Optional)
n.d.ln Crcch

UHH
-aQ
t O Oq
rtocontrcltornadclnu*
DEEPSEA

Th. conlroll.r

GolnlF g.nral controllar

Coniaol pEnel tor soundpr@t

g.trr.t cnlroll.r

Control panel tor openstyl

The Model 702 is a Manual Engine Control Module designed to control the engine via akey switch and pushbuttons onthe front panel. The module is used tostart and slop the engineand indicate fault conditions, automatically shutting down theengine and indicating the engine failure by LED, givingtrue, first up fault annunciation.

The AMF25 isan Automatic MainsFailure module with generator monitoring, protection and start facilities. The controller has a large LCD screen, display the generatofs each parameter, running and alarm information. The off/replacementbutton, mode switch button , starUstop button and the LED indicator light, makes the usereasy to operate and maintain the gene.ator.

Panel introduction:

Panel introduction: a lndicator type frequency, voltmeter andampere meter demonstration unit's electrical parameter. I The voltage change-overswitch and therheotrope uses forto choose the different phase voltageand current todisplay. a The big redbutton uses forthe operatortostop the genset peremptorily O The oil pressuregauge, coolant temperaturegauge and the battery voltage gauge. o The controller.And an integralanti-tamper LCD hoursrun

a a

lndicator or digital type frequencyi voltmeter and ampere meter demonstration unit's electrical parameter. The big redbutton uses forthe operatortostop the genset

peremptorily

a I

The controller.

Function:
Communication: RS232 connection, uses the industryrank MODBUS protocol can easily communicate withothers intelligence control system. O Display function: LCDscreen can displaythe generator's parameter and thecontrol system's running information.

counter is also provided. lf the customerneeds to usethe preheating function,we will be able to increasethe preheating button.

Protection:
Low Oil Pressure High Engine Temperature Auxiliary Shutdown Over speed DC Supply: 8 to 35 V Continuous.

Set up parameter: Engineer can setup the controller parameter from the control panel or throughthe PC, 6 programmable fan-out may satisfy the user eachkind of demand. o Protection: The control system canprotect the generator set , manage each kind of electrical failure. I Control Function ofATS. DC Supply: B to 35 V Continuous.
NOTE: tttore functions or please refer towebsite ww.genset.cfl, Extra demand
please conlacts our sales engineer.

Standard Features and Accessories

Standard Features a Battery, BatteryRack and Battery Cables a lntegral Vibration lsolation a Oil Drain Extension a Air cleaner ,Heavy Duty a 3 Pole CircuitBreaker O Heavy duty industrial type exhaustsilencer
with flexible pipe(supplied loose).

D Voltage Regulator Relocation Kit

Controller System

n Reactive Droop Compensator n Voltage AdjustControl

Common Failure RelayKit

Paralleling System

Maintenance and Literature

I O o

General Maintenance LiteratureKit

TestCertificate and designpaper Quality certificate and Maintenance card

Accessories
Enclosed Unit

n Communications Products andPC Software n Engine Pre-alarm Sender Kit ft Remote Annunciator Panel tr Remote Audiovisual Alarm Panel n Remote Emergency Stop Kit series control system, with RS232 or RS485 communication u PCRC connection and communication agreement.

tr Customer Connection Kit(ExceptOpen Style)

D I I I f f f] I f f, f f fl E fl f f f f] [l f-l fl
l--l

Sound Enclosure Weather Enclosure (with enclosedcritical silencer) Weather Housing (with roof-mounted criticalsilencer)

t_
D

Miscellaneous Accessories

Trailer(Causes thegenset easily tomove)

Exhaust Silencer, Criticalkit

Open Unit
Flexible Exhaust Connector, Stainless Steel

ft
Dimensions and Weights
Open Stvle
Overall Size, LXWXH, mm Weight{radiator model),net,Kg

Cooling System
Block Heater (recommended for ambient temperatures below0C)

1590x730x 1245
493Ks

R"di"to, Duct Flange

Remote Radiator Cooling

Fuel System
Auxiliary Fuel Pump
Ftexible Fuel Lines

T
H

\,/ \-J

H
tl

Mechanical dipstick orfuel levelsensor Subbase FuelTankwith DayTank

f uel fill capwith breather

10 hours running tank

l* w-l

I
I

L-l
1850x760x1 160
673K9

Soundoroof Stvle
Overall Size, LxWXH, mm

Automatic fuel--providing device

HanO primer pump

Weight(radiator model),net, Kg

Electrical System
Battery Cnarger, Equalize/FloatType

Engine andAllernator
3 or 4 Pote Circuit Breakerwith Shunt Trip

H
I

FuelMater Separator oit Preheater

AirPreheater Afternator Slrip Heater

tl

NOTE: tnis Orawing isproyided for refereneonly and shouldnot be usedior ptanning installation. Contact yourlocal distributor formo.e detailed information.

Maintenance and Literature

DISTRIBUTED BY:

fl fl

Maintenance Kit (includesair, oil, and fuel filters) Overhaul Literature Kit