Maintenance Manual

Volumed VP5000
0123 Swiss Made
ARCOMED AG 8105 Regensdorf - Zrich Switzerland (an ISO 9001 company)

Important
This manual is exclusively intended for authorized personnel who have been instructed by Arcomed AG in the maintenance and repair of the Infusion Pump indicated above. Arcomed AG shall assume no liability for tampering by unauthorized persons. Caution: The manufacturer reserves the right to improve the specifications of this product without prior notice. Edition 11/01 -VA-TM-5000-E

3 4 11 10 12 13

ML/H

TOTAL ML

16
DEFECT
ON

RATE

KVO

14
ML INFUSED
2 MIN START

ALARM
INF COMPL
OFF

18

STOP

17

15

19 9 7

26

6
Front view VP5000 -UK

22

23

24

20

25

21

Rear view VP5000 -UK

Index numbers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Knurled screw Bottle / Plastic container support Drip chamber Empty container detector Pump door Door latch Stop-flow lever Tube guides Air detector Rate display Rate keys Volume display Volume keys Infused display Information window Alarm window ON/OFF key START/STOP-key Alarm tone-mute key Mains supply socket Fuses Nurse call Option RS232 Input external drop detector Earth potential plug Pressure detector Infusion pole clamp knob

Contents Page Index numbers 1. 2. 3. 3.12 4. 5. 6. 6.1 7. 8. 9. 10. 11. 12. Introduction Specifications Operation Parallel / Multiple Infusions Alarm Supervision System Special key inputs for auxiliary displays Warranty Design Changes Inspection and Maintenance Intervals Technical Description Trouble Shooting Replacement of Parts List of spares 5000 0 1 3 5 7 8 11 12 12 13 17 21 22 25

Significance of trumpet curves for practical use 14

Appendix A Appendix B Appendix C Appendix D

Drawings Schematics Component Layout Performance and Trumpet Curves

24 31 45 49

1.
1.0

Introduction
General
The Volumed VP5000 Volumetric Infusion Pump has been developed using the latest state-of-the-art technology. The Volumed VP5000 meets the Medical Device Directory (MDD) requirements CE 93/42 EWG (MDD) and is labeled CE 0123 (TV PS Munich, Germany). The manufacturer according to MDD is Arcomed AG, Althardstrasse 146, CH-8105 Regensdorf, Switzerland. The person responsible for the EC is Mr Mark Hillson, arcomedical infusion Ltd, West Horndon, Essex CM13 3XS, UK. The Volumed VP5000 meets the Medical Device Directive (MDD) requirements of the EC Guideline 93/42 EEC and is marked CE 0123 (TUV PS Munich, Germany). The manufacturer according to MDD is Arcomed AG, Althardstrasse 146, CH 8105 Regensdorf, Zurich, Switzerland. The person responsible for the EC is Mr. Mark Hillson, Arcomedical Infusion Ltd., West Horndon, Essex CM13 3XS, UK. The Volumed VP5000 may be operated only on mains power installed to DIN 57107 VDE 0107 or the appropriate national standards. If the integrity of the mains power supply protective earth system is in doubt, the pump should be operated on battery power. Mobile telephones should not be used anywhere near this equipment. Every effort has been made to ensure this manuals completeness. If there are any queries with regard to the products use or any ambiguity, you are advised to contact our Customer Service Department in or the official distributor in your country. Switzerland: ARCOMED AG, Althardstr. 146, CH-8105 Regensdorf/Zurich, Switzerland. Tel: +41 1 840 47 40, Fax: +41 1 840 06 49

United Kingdom: Arcomedical Infusion Ltd., 5g West Horndon Industrial Estate, West Horndon, Essex CM13 3XS, England. Tel: +44 1 277 810432, Fax: +44 1 277 811967 The Volumed VP5000 is designed for use with mains power supply, and has rechargeable battery back-up in the event of mains supply failure.

1.1

Device set-up and installation requirements

Unpack and check the Volumed VP5000 and accessories. Should there be any physical damage, the equipment must not be used. The standard accessories are the drop detector, integral infusion pole, this user instructions and a mains cord. The unit when used with on mains, must only be installed with the supplied cord-set from Arcomed or approved to BS 1363A by a recognized Test House.

Page 1

Warnings: - do not use this equipment on mains power if the integrity of the protective earth system is suspect. - to prevent a possible explosion hazard do not use this equipment in presence of inflammable anesthetic gases. - do not use this equipment in close proximity to equipment such as surgical diathermy with generates high levels of RFI. - do not permit the use of portable telephones in wards where this equipments is in use. - do not permit this equipment to used if standing in a pool of liquid.

1.2

Routine and maintenance procedure

It is advisable to keep the pump clean and to carry out routine maintenance periodically. A mandatory safety and performance test must be performed every 24 months or after 10000 hours of use. (see chapter 7). Maintenance carried out annually ensures optimal performance and prolongs the life of the product. Should the pump be dropped or damaged in any way, it should be examined by a suitably qualified service technician or returned to the manufacturer for inspection and test.

1 . 2 . 1 Cleaning, disinfection and storage CAUTION: The pump must be switched off and disconnected from the mains power supply before cleaning and disinfecting. The pump must be kept clean and dry. Remove any spillage immediately. The pump must not be placed in an autoclave. The unit is disinfected by wiping over with a cloth which has been damped slightly with an alcohol-based disinfectant. Take care when cleaning that no liquid enters the inside of the pump case. Wait at least 30 seconds after disinfecting before switching the pump on. 1 . 2 . 2 Routine maintenance The following schedule is suggested: 1) Clean the pump after each infusion. 2) Every 4-8 months (according to usage) check if all alarm systems are operative, inspect mains cord and mains connections and perform routine self test, calibration*and battery check. 3) Please refer to the chapter 8 for further details. *Use an established test procedure or refer to the maintenance manual for advice. Circuits, calibration instructions and component list etc. will be made available to appropriately qualified technical personnel.

Page 2

1.3

Description of Symbols
external empty container detector nurse call

COM

interface RS232

cardiac floating (CF) - type unit - equipment with a floating applied part, providing an adequate degree of protection against electric shock.

!
IPX 1

Attention: consult accompanying documents. drip-proof - equipment provided with sufficient protection to prevent fluid ingress. equipotential point - terminal connected to earthed conductive parts within the device. For connection to a potential equalization conductor, used in medical environments where potential equalization is required.

2 . Specifications VP5000
Classification CE certificate number Flow rate range (Micro-pump) Resolution (Micro-pump) Deviation in flow-rate with 8101P series administration set Max. overinfusion (Mech./electr. Defect) KVO vein open rate (Micro-pump) Infusion pressure min. Infusion pressure max. Pressure alarm-limit (Option) Air detection Sensitivity Battery operation, charged (1.2Ah) Unit charging time OFF/ON Supply connection Input current Mains fuses (F1,F2) IIb G5 00 11 13006 008 1 - 999 ml/h (0.1 - 99.9 ml/h) 1 ml/h (0.1 ml/h)

typ. +/- 3% 0.5 ml 3 ml/h (0.3 ml/h) or set rate if less 60 kPa / 450 mmHg / 0.6 bar 120-150 kPa / 900-1100 mmHg / 1.2-1.5 bar adjustable 0-999 mbar / mmHg ultrasonic typ. 100 l, adjustable from 50 to 250 l > 3h 15 h / 20 h 230/240 VAC +10%-15%, 50-60 Hz 80 mA 250 mAT/IEC127/III/ SEV 1064 Page 3

Classification of electrical safety Leakage current Protection against ingress of liquids Equipotential bolt Nurse call Potential-free contact switch Dimensions with ext. Empty Bag Detector Dimensions with int. Empty Bag Detector Casing Weight Temperature range Operating/Storage Permits. rel. humidity Max. storage time Safety testing

Class I / Type CF < 40 A IPX1, drip-proof DIN 42801 24 V/ 0,2 A (WxHxD) 160x240x210 mm (WxHxD) 190x240x210 mm High impact ABS plastic 3,9 kgs 15C - 35C / 0C- 40C max. 85%, no vapor deposit 3 months without charging IEC 60601-1 IEC 60601-2-24 IEC 60601-1-2 EMC

Time to alarm after occlusion (8101P)

Pressure Rate 1.5 bar 1 ml/h 20 ml/h 100 ml/h 999 ml/h Bolus >60 min. 6 min. 75 sec 7.5 sec 1.3 ml
with opt. pressure sensor

500 mbar 45 min. 100 sec 25 sec 2.5 sec 0.45 ml

100 mbar 8 min. 20 sec 5 sec 0.5 sec 0.09 ml

Page 4

3.

Operation
An illustration of the front panel of the Volumed VP5000 together with a full explanation of reference numbers is to be found at the beginning of this manual. Caution: Use only Arcomed IV administration sets or equivalent (20 drops/ml, Silicone-insert: type 3/4mm, length 135mm, Shore-hardness Shore A,60) The performance data depend on the IV-line / pump system. The use of a IV-line has to be in accordance with the technical adjustment of the pump. If other IV administration sets are used, the operating safety of the pump can no longer be guaranteed. Patient safety may, as a result, be compromised. In accordance with the norm IEC 60601-2-24, the IV-set should be replaced every 24 hours. The IV-sets are for single use only (BS 5724).

3.1. Preparation / Insertion of the IV-set

a) If the unit is mounted on a floor stand, care must be taken to ensure that it is fixed at a height not exceeding 1.2 m above floor level, in order to ensure stability. The unit can also be placed on a flat surface. b) With the aid of the knurled screw (1) on the back of the unit, the bottle/container holder (2) can be adjusted so that the drip chamber (3) is held firm by slotting it into the empty bag detector (4). Make sure that there are no large ribs or joints in the passage of the empty bag detector and that fallen drops are detected by the empty bag-detectors light-barrier. c) Carefully purge the infusion set, without allowing any air bubbles to enter, until the drip chamber (3) is 1/4 to 1/3 full. If air has entered, repeat purge-procedure. d) Close the tubing roller clamp. e) Open the pump chamber door (5) by raising the door latch (6). f) Press back the red handled stop-flow lever (7) until it is inside the recess. g) Starting with the left side, insert the silicone section of the IV set into the tube guides (8) so that it is slightly tensioned. Ensure that the flow direction of the pump from the left to the right is respected. Insert the tubing carefully in the air detector (9) from top to bottom in the direction of the arrow. Ensure there is a loop between the pump door outlet and the air detector. h) Close pump door (5). i) Open tubing roller clamp. Check that there is no free-flow. Plug the power supply cable into the back of the pump and connect it to an AC power supply outlet unless battery operation is required. The AC operation power indicator (15) will light up and battery charging will commence. If not, check power cable and both fuses (24). Note: The power supply must include a reliable earth connection for safety. An earth terminal is provided on the back of the unit (25) for connection to an independent protective earth system if necessary. If the integrity of the protective earth system is in doubt, always operate the pump from its internal battery supply. ) (17). The audible alarm beeps once together with k) Press ON/OFF key ( the indication < ! > in the alarm window (16). The software version number (VP5000, rx.xx) and the configuration of the pump (VP5000, c.xxx) light up briefly. Page 5

3.2.

Rate (ML/H)
Set the desired rate with the Up/Down keys (11) in the rate display(10). Keys with arrow up increase the rate, those with arrow down decrease the rate in single steps.

3.3.

Total volume (TOTAL ML)

After setting the rate, use the Up/Down keys (13) in the total ml display (12) to set the total volume to be infused. When the Volumed VP-5000 reaches the preset total volume the pump goes into infusion complete (indication window), gives an audible alarm and the rate will be switched to the KVO rate. If no total volume is desired, the pump can be started directly after setting the rate.

3.4.

Alternative operation
If you want to use one of the following variants, please contact our Customer Service Department or contact the approved ARCOMED distributor for your country (see also point 1.1). a) Reset the Ml Infused Reset of the Ml Infused after every Start/Stop. b) SBS (Step by step) or titration If the volume is increased after reaching the preset total volume, only the difference between the new and old values is infused when the pump is restarted. Volume infused can be either accumulated or not. c) Storage of the last set ml/h rate and total ml. d) Display of time infused and or drops infused. e) Adjustment of the audible alarm volume level.

3.5.

Accessories and consumables

Accessories, expendable parts and single-use items may only be used if they comply with the appropriate international standard and national approvals. Syringes, filters and extension sets must be CE marked. The Instructions for Use and the mains power supply cable are included as standard equipment with the Volumed VP5000.

3.6. START/STOP
Once the rate is set, the pump can be started with the START/STOP key (18). At every fallen drop the drop lamp in the indication window (15) lights up.

3.7.

Infused display (ML INFUSED)

In the Ml Infused display (14) the actual volume is indicated. This indication is not influenced by starting/stopping the pump, however it is reset after the total volume is reached and the pump is restarted again. Also turning off/on the pump resets the volume infused.

3.8.

Alarm tone-mute key

The audible alarm can be suppressed for 2 minutes by using the alarm tone-mute key (19). After two minutes the audible alarm will automatically restart if the pump is still in alarm condition.

Page 6

3.9.

ON/OFF (

) -Key

To turn On/Off the pump the ON/Off key (17) is used. This resets the rate ml/h, total ml and infused ml values to zero. The ON/OFF key has to be held down for more than 1 second to turn off the pump. This prevents the pump from being turned off accidentally. This switch is not a mains isolating switch, and the battery charging circuit is always connected to the mains (stand-by).

3.10. IV container exchange

When changing the plastic container or bottle, infusion can be interrupted at any time by means of the 'Start/Stop' key (18) without affecting the set or displayed values. In this state, handling operations such as changing the container or IV set and rate changes can be implemented without activating the alarm. In the stop mode, 'KVO' operation is automatically activated. If the pump remains in the stop mode for more than 4 minutes, the audible reminder alarm will sound.

3.11. Keep-Vein-Open (KVO)

In certain conditions the Volumed VP5000 automatically switches to the KVOrate (Keep-Vein-Open rate). The KVO-rate is set to 3 ml/h (0.3ml/h Micro Pump mode). However, if the rate set by the user is lower than 3 ml/h, the KVO-rate is equal to this rate.

3.12. Use in parallel or multiple infusions

If several pumps are linked together for multiple or parallel infusions, infusion of air, reverse infusion or deviation of the flow rate might occur. If in doubt, please refer to the matrix in the VDE 0753 part 5 or equivalent specifications for the correct set-up of your system.

3.13. Use of Disposable IV administration sets

Alternatives to our recommended 8101P/LP sets can only be used, if their use is not in discrepancy with the security of the system and if the equipment has been certified by a qualified laboratory or institute.

3.14. External interconnections

When interfacing via the connector (22) and (24), only equipment can be used which meets the specifications of the IEC 60601-1-1:1992 or when it has been proved by a certified body that there is no influence on the safety of the system. - Use only the external drop- detector Nr. 98502 (24) - Use the cable 94070 for the nurse call (23) - For the RS 232C (optional 20mA passive interface), please contact our Service department (see 1.1).

3.15. Environment
Used IV set are dangerous and must be discharged according to the local regulations. Used batteries must be recycled or returned to the supplier. A list of the used materials can be obtained form our service department.

Page 7

4.
4.1.

Alarm supervision system

Alarm causes
During the operation of the unit, the built-in supervision system continually checks that the pump is operating correctly. In the event of a malfunction, the infusion is immediately suspended and the alarm is activated. This is signaled by the lighting up of the 'ALARM' display (15) with the corresponding alarm symbols continuously illuminated in red and by an intermittent audible alarm. At the same time, the nurse call system will be activated. If there is no 'Occlusion' or 'Air alarm', the KVO rate is activated. The Volumed VP5000 cannot be started: - if the infusion tubing is not inserted or is incorrectly inserted in the air detector (4). - if the rate is not set (0 ml/h). - if there is an occlusion or the door is open (alarm through optional pressure sensor). During operation, the Volumed 5000 switches on the audible alarm and 'KVO' operation if: - handling operations are performed on the rate or total input keys (11 and 13) - the Start/Stop (18) key is actuated - the infused quantity has reached the preset total volume value. During operation the Volumed VP 5000 emits an audible alarm and goes into the 'Stop' mode if: - a deficit/excess total number of mls are detected in relation to the ml/h rate - the liquid level in the drip chamber is too high - the tubing roller clamp has not been opened - the infusion bottle or plastic container is empty - the charge state of the battery can no longer guarantee continuous infusion - the pressure in the tubing exceeds the maximum permissible value - the infusion tubing contains air bubbles - the infusion PVC tubing is not fitted correctly in the air detector - the door is open.

4.2.

Cancelling the alarm condition

After rectifying the cause of the alarm or acknowledging the rate change, the alarm condition is cancelled and infusion resumed by pressing the START/STOP - key (18).

4.3.

Air bubble detection

The VP5000 goes in the following cases in air in line alarm: a) If there is a total of 500l of air within 15 minutes. Induvidual small air bubbles (>50l) will be integrated during a time window of 15 minutes. b) If there is an air bubble greater than 50 - 250l adjustable. The air bubble alarm will light up and the audible alarm starts. If the air in line has been solved, the air bubble alarm blinks and the pump can be started. Page 8

4.4.

Battery Alarm
The built-in battery enables the Volumed VP5000 to be used independently of a mains supply. In the event of a mains failure, the pump automatically passes into battery operation, without interrupting the infusion. If the battery is completely discharged, the pump goes into battery alert. The battery alarm symbol in the alarm window lights up and an intermittent audible alarm starts. However, the pump runs normally for at least 3 minutes before stopping. If the mains supply is connected in the meantime, the alarm is automatically cleared. The Volumed VP5000 can also be programmed as to have a prealarm about 30 minutes before being stopped, which is indicated when the green battery symbol is flashing. In this mode the battery also starts flashing when the mains supply is disconnected. In both cases the audible alarm can be muted by pressing the alarm tone-mute key (19). Charging the battery takes about 20 hours while the pump is in operation, 15 hours if the pump is turned off.

4.5.

Nurse call alarm

The unit can be connected to an external call system by means of the connection socket (22) on the rear of the unit. For each alarm, the nurse call is thus transferred to the call station. This does not affect either the optical alarm display of the pump or the audible alarm system.

4.6.

Alarm tone-mute switch

By pressing the alarm tone-mute key (19) the audible alarm can be muted for a period of 2 minutes. After the muting time has elapsed, the alarm again sounds until the cause has been eliminated.

4.7.

Alarm indications and their meaning

In order to be able to determine quickly the cause of the alarm, the alarm situations are indicated by illuminated pictograms in the alarm window (16):
Battery discharged Occlusion Rate changed

RATE Air bubble alarm

DEFECT

!
ALARM

KVO

Keep vein open

Hardware defect alarm

General alarm

Container empty or over infusion

4.8.

General indications and their meaning

In the indication window (15) further information is indicated as:
Mains supply on Infusion complete

Battery supply on

INF COMPL

Drops falling

Page 9

4.9.

Technical description
The microprocessor controlled peristaltic pump Volumed VP5000 is supplied with a step motor drive and comprehensive software monitoring. The operating range of the pump allows rates from 0.1-999 ml/h to be selected. An integrated, rechargeable battery permits mains-independent operation for emergencies or for ambulatory use. A mechanical stop flow is installed behind the door to prevent the infusion solution from flowing freely in the event of the pump door being opened inadvertently. The peristaltic system is driven by a step motor via a positive-engagement toothed belt, with the individual blade movements being controlled by an eccentric camshaft. These blades are fully protected by a rubber cover. All important operating parameters are clearly reproduced on an LED display. The desired values are entered via a keypad. The unit incorporates state-of-the-art SMD circuit technology.

Page 10

5.

Special key inputs for auxiliary displays

Display test and recall of the last values: Hold the Start/Stop key (18) while turning on the pump. Check whether all displays light up in the correct sequence (..6789). In this Display test mode, last ml/h, total ml, ml infused and the pressure limit (option pressure-transducer) of the last infusion will be recalled and displayed. Display of the software version number: Hold the Total 1000ml down key while turning on the pump. The software version number (VP5000, r1.xx) is displayed. After about 10 seconds the pump switches to normal operation. Display of the configuration: Hold the Total 100ml down key while turning on the pump. The configuration (VP5000, c.xxx) is displayed. After about 10 seconds the pump switches to normal operation. Display of the pump serial number: Hold the Total 10ml down key while turning on the pump. The pump serial number (P.nr. xx.xx xxxx) is displayed. After about 10 seconds the pump switches to normal operation. Display of the hospital inventory number: Hold the Total 1ml down key while turning on the pump. The hospital inventory number (no xxxx) is displayed. After about 10 seconds the pump switches to normal operation. Micro-pumping-mode: Hold the Rate1ml down key while turning on the pump. The pump switches to the micro pump mode. Rates can be set from 0.1 to 99.9 ml/h and the total volume to be infused from 0.1 to 999.9 ml. Carefully watch the decimal point in the 3 displays. Otherwise the pump operates exactly the same as the standard version 1 to 999 ml/h. Attention: When turned off in the micro pump mode, the VP5000 automatically reverts to its standard version when switched on again, unless permanently configured through the software code access. Pressure display mode (option): Press audible alarm 2 min. suppression key (19) once while the pump is running. Line pressure in mbar or mmHg will be displayed for 20 sec in the ml infused display (14). By pressing the same key twice in quick succession, not only will the pressure in mbar or mmHg be displayed in the ml infused display (14), but the pressure level will also be displayed in the total ml display (12). During this 20 sec time period, the pressure level can be adjusted below or above the preset 800 mbar or mmHg to a maximum of 999 or a minimum to suit the displayed in line pressure. Remember the lower the pressure level, the lower the bolus occlusion on release and the quicker the time to alarm. As soon as the line pressure exceeds the in the alarm prescribed pressure level, the pump will go into occlusion alarm window (16). An audible alarm will also be triggered. Once the occlusion has been will flash, and both the general alarm ! released, the visual occlusion symbol and audible alarm will continue until the START/STOP key (18) has been pressed. Caution: Do not open the door if the system is under pressure! Page 11

6.

Warranty
ARCOMED AG offers a 12-month warranty on every Volumed 5000 unit, effective from the date of delivery. The warranty covers the repair and replacement of faulty parts due to manufacturing or material defects. This warranty is rendered null and void if the unit is tampered with by unauthorized persons and if the inspection/maintenance intervals are not observed. This warranty does not cover the elimination of problems caused by incorrect operation, inappropriate handling or normal wear and tear. The supplier only accepts responsibility for the safety, functional reliability and performance of the unit providing that: - assembly, extension work, resetting, modification or repair work has been carried out by personnel specifically authorized by him, - the electrical system at the operating site meets the IEC requirements, and the unit is operated in accordance with these instructions for use. CAUTION: The Volumed VP5000 may only be used with accessories, expendable parts and consumable items which have been authorized by ARCOMED AG as being approved as being safe. The information provided in this manual applies to the currently prevailing situation and is given in good faith. We reserve the right to make modifications which may be in the interest of technical progress.

6.1.

Design changes
ARCOMED endeavor to ensure that future improvements and modifications are compatible with the earlier models. NOTE: When ordering spares, always state the model, serial number and where applicable the color of the unit in question.

Page 12

7. Inspection and maintenance intervals Volumetric Infusionpump Volumed VP5000 (according MDD)
Interval: After 24 m months or 10000 h of use. The following checks must be done by an engineer with sufficient technical background to comply with the safety regulations. What to do Visual Check Housing External empty container detector (ECD) (Easy Clip) or Internal empty container detector (ECD) ( especially spring ) Door, door latch Stop-flow lever Cover for peristaltic blades Inscriptions, display Display - LED Mains plug, fuses Air in line Functional checks o Spring plate o Pressure checks: o minimal mechanical pressure: manual IV-set filled with water, manometer & syringe preload system with syringe to 0.7 bar 4 min. at rate 5 ml/h (press. limit 999 mbar) rate 400 ml/h (press. limit 999 mbar) rate 100 ml/h pressure limit 500 mbar make occlusion on set Rate 100 ml/h Total of 100 ml watch manometer pressure always above 0.6 bar pressure always below 1.5 bar alarm reaction within 20 sec 10 sec 5 % accuracy Refer to trumpet curve (tech manual) o alternative test VT-5000 % dev = o alternative test PTD-5000 p min = p max = check free motion Physical damage Physical damage Physical damage Clean, function Clean, function Physical damage Readable, damage Function, display test Damaged, values Physical damage How / Equipment Remarks Result

o maximal mechanical pressure: o Pressure Sensor (option):

o Rate check:

while running on 100 ml/h o simulate missing drops o simulate Air in Line o check nurse call o (External pump stop

Take out drop chamber Visual and acoustic of empty container detector Take out IV - set of Air Detector e. g. open door while pump is running only Option RS 232C) IEC 601.1, section 19 75 A 100 mOhm Visual and acoustic alarm signal at connector

alarm

Electrical safety according to IEC 601Safety Tester 601 o Leakage current o Resistance protective conductor

The rates of the fuses must comply with the rates recommended by arcomed (producer): Conventional transformer 230V :100 mAT/250V, toroid transformer 230V: 250 mAT/250V, toroid transformer 115V: 500mA T/250V ( IEC127/III/SEV 1064). Caution: After any work on the pump (e. g. adjustment of programming, change of parts, any opening of the pump) this inspection must be made and all checks must be documented with the serial number of the pump. Serial Number: Remarks: Date /Signature:

Page 13

8 . Significance of trumpet curves for practical use

Trumpet curves indicate for 5 different observation windows the maximum and minimum mean values of the flow rate in ratio to the preset flow rate. Known therefore is the discrepancy per time-window. For optimal use of the infusion pump Volumed VP5000, the trumpet curve is an important factor in deciding whether the pump can be used with the prescribed drug. Volatile drugs with short therapheutic half life demand high accuracy. For a drug where the plasma-half life is e.g. 1 min. discrepancy of the flow rate of 15% per minute would mean the same discrepancy for the plasma level. Therefore, a predictable constant impact of the drug would not be guaranteed. Example: Intraveinous infused Insulin has a therapheutic half life of 15 minutes. A flow deviation of 15% within 40 minutes would have the same (and even greater) influence on deviation of the plasma level and therefore on its impact. This is inacceptable to physicians and nursing personel. It is important to know that the deviation in a short observation window depends strongly on the preset rate. The Volumed VP5000 has at a rate of 5 ml/h a deviation if 7% in a window of 2 minutes and 3% in a window of 5 min. However, at a rate if 25ml/h, the deviation is smaller than 2% for a observation window of 2 minutes (see also following table).

Table 1: Flow Accuracy of the Volumed VP5000 (typical values)

Observation window

2 min Rate (ml/h) Max Min Max

5 min Min

5.0 25.0 50.0

+5.25% +1.85% +1.38%

-6.17% -1.82% -1.17%

+2.60% +0.75% +0.38%

-2.33% -0.77% -0.50%

Rate (ml/h)

Measured Flow Rate (ml/h)

Flow Rate Error (%)

Standart Deviation (ml/h)

Test Sample Duration Duration (h.min) (h.min)

5.0 25.0 50.0

5.083 25.364 50.235

1.652 1.458 0.470

0.497 0.642 0.868 Page 14

2.00 2.00 1.30

1.00 1.00 1.00

Weight [mg]:

Flow:

Flow:

Error[%]:

Time:

50243.7
File Name:

25.87

25.316

1.267

120.30

VP5000 25ml/h
Rec. date: Rec. time: Rate (ml/h): Evaporation: # Scans: Interval (s):

6.2.2001 Flow [ml/h]:

50.0 37.5 25.0 12.5 0.0 0:00 10.0 5.0 0.0 -5.0 -10.0 0:00 0:10

8:55:37 Uhr

25.0

0.19

240

30

0:20

0:30

0:40

0:50

1:00

1:10

1:20

1:30

1:40

1:50

2:00

Trumpet Curve:
2 Min (max):

1.44
2 Min (min):

-1.63
5 Min (max):

0.36
5 Min (min):

-0.76
0:10 0:20 0:30

Weight [mg]:

Flow:

Flow:

Error[%]:

Time:

9561.1
File Name:

4.64

4.971

-0.569

120.30

VP5000 5ml/h
Rec. date: Rec. time: Rate (ml/h): Evaporation: # Scans: Interval (s):

5.2.2001 Flow [ml/h]:

10.0 7.5 5.0 2.5 0.0 0:00 10.0 5.0 0.0 -5.0 -10.0 0:00 0:10

8:29:10 Uhr

5.0

0.19

240

30

0:20

0:30

0:40

0:50

1:00

1:10

1:20

1:30

1:40

1:50

2:00

Trumpet Curve:
2 Min (max):

3.93
2 Min (min):

-3.56
5 Min (max):

3.09
5 Min (min):

-2.25
0:10 0:20 0:30

9.
9.1

Technical description
Introduction
The microprocessor controlled peristaltic pump Volumed VP5000 is supplied with a step motor drive and comprehensive software monitoring. The operating range of the pump allows rates from 0.1-999 ml/h to be selected. An integrated, rechargeable battery permits mains-independent operation for emergencies or for ambulatory use. A mechanical stop flow is installed behind the door to prevent the infusion solution from flowing freely in the event of the pump door being opened inadvertently. The peristaltic system is driven by a step motor via a positive-engagement toothed belt, with the individual blade movements being controlled by an eccentric camshaft. These blades are fully protected by a rubber cover. All important operating parameters are clearly reproduced on an LED display. The desired values are entered via a keypad. The unit incorporates state-of-the-art SMD circuit technology.

9.2

Circuit description
Microcontroller D1 monitors the following signals : Drip detector The drip chamber is monitored by a light barrier. Each falling drop produces a signal which is amplified in the OP N2, lengthened in monoflop D7 and processed by the microcontroller. Motor controller Motor controller D10 controls the step motor driver D11 which activates the step motor in chopper mode. Simultaneously, after eight step motor pulses it supplies an acknowledge signal, the arrival of which in the motor controller is monitored by the software. Pump camshaft rotation pulses Mounted adjacent to the pump camshaft is a hall sensor N12 which produces a pulse for each revolution of the pump camshaft. The chronological frequency of this is monitored in the microcontroller by the software. Air detector If air is present, the air bubble detector produces a signal which is monitored in the microcontroller in combination with the delivery rate. The air bubble detector is periodically checked for correct functioning (AirDetectorTest). This high frequency detector is capable of monitoring both clear and opaque fluids. Pressure transducer (optional) The pressure from the tubing is measured with the temperature compensated pressure transducer (Whetstone bridge) which transmits an analog signal corresponding to the pressure in the line. The signal is converted with an A/D converter in the microprocessor conditioned and monitored in the microcontroller. The pressure can be displayed and the pressure limit can be set by the user. If the pressure exceeds the set pressure limit, an occlusion alarm stops the pump. Also opening the door is detected and the pump can not be restarted until the door is closed. Page 17

9 . 2 . 1 Microcontroller

Watchdog The watchdog circuit D6 monitors the program run time. If the time limits are exceeded or fall, semiconductor relay V1 interrupts the supply to the step motor. A fault is signaled to the microcontroller via inverter D5. The relay V1 is periodically tested via the SM-Test connection. A second watchdog is located in the microcontroller which also monitors the program run time. Operating voltages The supply voltage, the 5V - and reference voltage are measured and monitored via disc resistors by the analog/digital converter in the microcontroller. Mains/battery operation The level of the operating voltage determines whether operation is from mains or battery. Battery voltage With battery operation the battery alarm is activated if the minimum operating voltage falls below limits and in the case of exhaustive discharge voltage, the unit is switched off. Microcontroller D1 activates the following signals : Step motor pulses The step motor pulses are delivered by the microcontroller from the quartz frequency corresponding to the desired delivery rate. Step motor Start/Stop The microcontroller produces the Start/Stop signal for the step motor on the basis of the operating status. This is supplied to the motor controller D10 via the inverter D4. Watchdog Watchdog D6 is periodically triggered after each program run. Buzzer (audible alarm) Dependent on the operating status the microcontroller activates the audible alarm transmitter H1 via driver V8. Alarm relay Depending on the operating status the microcontroller activates the alarm relay K1 (nurse call) via inverter D5 and driver V9. On/Off function After switching on, the microcontroller activates the holding of semiconductor relay V18. This maintains the supply voltage on. On actuating the key "I/0" or in the case of a discharged battery, the microprocessor cuts off the supply via semiconductor relay V18. A/D converter The microcontroller controls the internal A/D converter and evaluates the results. EEPROM memory Important data and preset values are stored in the non-volatile memory D4. Also in case of a completely discharged battery the data will be maintained and read back after the next power on. Page 18

9 . 2 . 2 Display The status and the important data are displayed by pictograms and 7 segment LED displays. The display drivers M2, M3 and M4 are controlled by the circuits D3 and M1 and multiplexed by the microcontroller.
Rate Total Ml infused Alarm pictograms Stop Infusion complete Battery supply Drop falls 3-digit numerical display 4-digit numerical display 4-digit numerical display red LEDs red LED yellow LED green LED green LED

The green mains-LED is supplied directly from the transformer.

9 . 2 . 3 Setting of the desired data All the inputs are actioned by the keys on the front panel and are periodically checked by the microcontroller. Only the ON/OFF-key is separately connected and controls the power on circuit. Power off is however controlled via the microcontroller. The keys have the following meaning:
function On/Off power Rate setting key ON/OFF (20) Rate 100 ml/h up/down (11) Rate 10 ml/h up/down Rate 1 ml/h up/down Total 1000 ml/h up/down (13) Total 100 ml/h up/down Total 10 ml/h up/down Total 1 ml/h up/down Start/Stop (21) Alarm tone mute (22)

Total volume setting

Start/Stop of the pump Alarm tone-mute (for 2 minutes)

9.2.4

Power supply The power supply from the mains is effected via the mains transformer and rectifier V14. In the case of a power supply failure, power is supplied without interruption from the integrated battery unit. Charging circuit V16 provides for constant battery charging while the unit is connected to the mains (also when switched off). The electronic relay V18 switches the supply on or off. This function is activated firstly by the ON/OFF key and secondly by a hold command from the microprocessor via inverter D5. Additionally the microprocessor can disconnect the supply in the same manner. Switching controller N3 produces the +5V logic voltage.

Page 19

9 . 2 . 5 Monitoring Air bubbles: Air detector test: Pressure (optional): 50 l detection limit, integration over 15 min, individual bubbles > 50 - 250l adjustable every 100 ms. Contious monitoring of pressure in the line in mbar or mmHg. Pressure limit 1999 mbar/mmHg settable.

Pump camshaft:

One revolution of the pump camshaft requires 1164 step motor pulses. For each complete revolution of the pump camshaft, the hall pulse initiates a comparison with the number of step motor pulses supplied. Tolerance per revolution +/- 20% pulses. Semiconductor relay: Functional check every 50 msec. Keypad: Key actuated in excess of 30 seconds triggers a fault signal. Microcontroller: When the unit is switched on, the registers are checked for their initial status and a continuous ROM, RAM and CPU test is conducted. Program run time: External watchdog monitors program run time; tolerance is approx. +/-15%. Operating voltages: The microprocessor monitors the following voltages: - mains/battery changeover threshold: 15.0 V - battery charged: 12.9 V - battery discharged: 10.5 V - 5 V monitoring: <4.75 V: fault signal >5.46 V: fault signal - A/D converter: fault > 2.5%: fault signal Other functions: - audible alarm in standby mode after 4 minutes - Suppression of audible alarm: 2 min. - audible alarm repetition: On: 0.6 sec. Off: 3.0 sec. - Nurse call pulse: 0.2 sec to 12 sec or static. - Interface (option): 20 mA passive

Page 20

10. Trouble shooting

In the case of a "DEFECT" signal a fault code is displayed automatically. A two-digit number appears in the total display (F-xx). The associated causes are listed in the following table: Code (Total Ml) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Meaning: Program sequence Air detector test Step-motor too fast Step-motor too slow AD converter Reference voltage Supply voltage Key locked Relais test CRC-test EPROM Program timing CRC-test EEPROM Watchdog Initial CPU test Register test RAM test Bit-walk test RAM CPU instruction set Sync. watchdog Home counter high

Page 21

11.

Replacements of parts
Caution: The unit must be switched off and disconnected from the mains supply before any maintenance work is carried out. The Volumed VP5000 is dismantled as follows: a) Remove the 4 screws in the rear of the pump and separate the two housings. Disconnect the plugs only if needed, otherwise the correct connection has to be verified before reassembly (see topography main PCB). b) removal of the main PCB: Disconnect the 230V/240V cable from the mains socket, the connector to the battery and the connector to the drip detector. Remove the two bolts in the blue clip and take out the the rear chassis. Disconnect all plugs from the PCB and remove the two screws holding the main PCB. Carefully remove the main PCB. Caution: Improper handling of the main PCB can damage the sensitive electronic components as a result of electrostatic charging. c) removal of the display PCB: Unscrew the 5 nuts inside the housing and carefully remove the display PCB. The front panel can be removed from the front side. After reassembly use the spacers between the display PCB (2.5mm) and the housing , then adjust with the 5 screws the distance between display and front panel to ensure proper function of all keys (audible snapping while pushing the keys). d) removal of the front door: Open the door approx. 45 and pull out. Preserve white door stop on axle. e) removal of the pump unit Unscrew the 4 spacers, remove the two beams and air bubble detector and unscrew the two lower spacers and screws of the pump unit. The entire pump unit can than be taken out. Caution: When replacing the pump block, a space of 79.5 mm is to be set between the center of the door hinge axis (93152) and the center of the door catch axis (93340) before the fastening screws are finally secured (to ensure that the door latch functions properly when the door is closed). Assembly takes place in reverse order. Check proper fit of the front chassis into centering recesses. Check pump housing gaskets sealing for proper joint. Replace if damaged. Replace and align white door stop on axle before refitting pump door.

Page 22

11.1 Inspection and maintenance intervals Cleaning / Desinfection

CAUTION: The pump must be switched off and disconnected from the mains power supply before cleaning and disinfecting. The pump must be kept clean and dry. Remove any spillage immediately. The pump must not be placed in an autoclave. The unit is disinfected by wiping over with a cloth which has been damped slightly with an alcohol-based disinfectant. Take care when cleaning that no liquid enters the inside of the pump case. Wait at least 30 seconds after disinfecting before switching the pump on.

Maintenance intervals with safety testing

With the exception of the nickel-cadmium (or green nickel hydrid) battery, the unit has no wearing parts which are subject to regular replacement. As a consequence, the condition of the battery and a visual inspection of the inside of the unit for contamination or loose or damaged parts is to be performed. If necessary, the interior of the unit is to be cleaned. The battery is checked by switching off the unit and leaving it connected to the mains for 15 hours so that the battery can be fully charged. This is followed by switching the unit on and allowing it to run from the battery, with the time being measured until the battery alarm is triggered. It should amount to a minimum of 3 hours (1.2Ah battery). A battery can be regenerated in some cases by repeated charging and discharging (memory effect). The safety testing can only be done by qualified personnel and has to be in accordance with the safety requirements. The inspection and safety testing of the unit is to comprise cleaning as well as performing visual checks for damage, checking alarm operation and verification of the accuracy of delivery. No intervention inside the unit is necessary. The alarm functions are checked as follows : - Install a water filled tubing, but remove the drip chamber from the empty container detector. - The display test is actuated by pressing the "START/STOP" key while the unit is switched on. Check that all indicator lamps and the audible alarm function properly. - Set rate 20 ml/h and start. The bottle/container empty alarm must be activated after 60 sec. - Set rate 500 ml/h and start. The drop alarm must be activated after approx. 2 sec. - Simulate drops by placing a finger through the drip detector light barrier. After 22 drops the alarm must be activated. - Remove the tubing from the air detector, the air alarm will be activated. - Optional pressure transducer: Test of the response to a complete occlusion. Tubing must be filled completely with water. Rate 100 ml/h. Pressure limit set to 500 mbar (360 mmHg) above actual pressure reading. Response time approx. 15 sec. ( 10 sec). Long term test: Let the pump run for 24h at different rates (e.g. Page 23

25 ml/h, 100 ml/h, 999 ml/h). No unexpected alarms. - Switch off the unit. The delivery accuracy is checked for instance by entering a "TOTAL" of 25 ml with a rate of 250 ml/h. Over a period of six minutes, 25 cm3 or 25 g +/- 5% of water should be delivered into a measuring beaker. Electrical safety testing is to be carried out according to IEC regulations and is to comprise measuring the protective conductor as well as checking the leakage current. The protective conductor connection in the unit is to be tested according to IEC 601 part 1, section 18 and is not to exceed 0.1 ohm. The leakage current is to be tested according to IEC 601 part 1, section 19. In no event is it to exceed 0.1 mA.

Page 24

12. List of spares 5000

Please mention serial number of pump with your order. For spare parts of older versions (befor AC 040) of Volumed 5000 and older arcomed pumps see their manuals. Following to this spare parts list you find a table of revisions with ordering numbers for main pcb, EPROM, fuse holder, and battery respectively door and rubber cover.

Spare part number

00110 00120 00140 00160 10030 10710 10780 80050 80102 80104 80105 90110 90440 90450 90460 91060 91290 91291 91330 91331 92201 92231 92450 92461 93001 93003 93121 93140 93141 93142 93152 93210 93271 93281 93291 93301 93311 93340 93351 93380 93620 93911

Description
final final final final final final final upgrade / Final document document document final pump bloc pump bloc pump bloc final door door door door pump bloc pump bloc pump bloc pump bloc submodul / final submodul / final pump bloc door door door door pump bloc pump bloc pump bloc pump bloc pump bloc pump bloc pump bloc pump bloc final pump bloc pump bloc

Mains supply cable Switzerland 5000 Mains supply cable Germany 5000 Mains supply cable UK 5000 Mains supply cable Italy 5000 Equipotential plug connector Molex 4-pole plug housing Molex 8-pole plug housing Upgrade plate door 5000 Instructions for use 5000-E Instructions for use 5000-esp Instructions for use 5000-it Knurled screw for stand Pulley 32 XL 025 compete Pulley 11 XL 025 with flange ring Toothed belt 90 XL 025 IV pole 450 mm Spring plate Spring plate Compression spring 0 Compression spring 1 Pump housing (blade housing) Permanent magnet dia. 6x3 Camshaft complete Blade Air in line detector (blue) Air in line dummy (blue) Hall pcb complete Door (blue) Door (brown) Door (blue) Door latch (blue) Silent bloc 10/10 Stop flow lever Red cover for stop flow lever Spring stop flow lever Locking pawl Spring locking pawl Spindle for door latch Spindle for door Battery 12V / 1.4 Ah Step motor Counter bearing

AC105

AC050

AC040

AC040

AC040

AC050 AC050 AC040 AC040 AC040 AC040 AC040 AC040

AC040

Page 25

93920 93930 93980 93991 94051 94061 94070 94111 94321 94327 98001 98011 98013 98016 98020 98021 98030 98040 98050 98061 98070 98091 98100 98110 98120 98130 98140 98150 98160 98170 98200 98210 98250 98260 98270 98280 98290 98300 98320 98404 98421 98444 98474 98501 98502 98511 98601 98603 98641 98690 98700 98780 98810 98870 98901

Motor flange Clutch complete Ball bearing dia. 6/19x6 Spacer plate Side wall. right Side wall. left (small) Cable for nurse alarm 3 m Pump block V2.00 complete. less door Door complete Silicone (blue) Door complete Silicone (blue) BC110 Housing front (blue) Housing rear (blue) Housing rear ec(blue) Housing rear ec complete (blue) Chassis front 1.00 Chassis front Chassis back Chassis beam1 Chassis beam2 Clip (blue) Threaded spindle M8x50 Adapter Diabolo (blue) Spacer M5/60mm thread inside Spacer M5/60mm Spacer M5/50mm Spacer M5/35mm thread inside.Polyamid Screw M5/40mm Screw M5/16mm Screw M3/10mm Screw M3/10mm Nut M6 Nut M3 Washer M6/6.4 Washer M5/2mm Washer M4/4.15mm Washer M3/3.2 Screw M5/12 Security clamp for rubber feet 8mm Washer 6/3 Front plate (UK) Label set 5000 (blue) Condensed Instructions 5000 UK Alarm sticker UK IR-light barrier (drip detector) (blue) Easy Clip Clamping spring for light barrier Pressure sensor Silicone Pressure sensor Dummy Adapter P-Sensor (gray) Ball 2mm P-Sensor A1 Magnet EC Anti Slide 25/140mm Screw M4/32 Rubber foot front (blue)

AC040 AC040 AC040 AC040 AC050

AC040

AC050

pump bloc pump bloc pump bloc pump bloc pump bloc pump bloc final final submodul / final submodul / final final final final final pump bloc pump bloc final final final final final final final final final final final final drop final final final final final final final final final door final final final final submodul / final submodul / final drop detector submodul / final submodul / final p sensor p sensor Easy Clip final drop detector final

AC045

Page 26

98911 98920 98930 98931 98932 98970 99001 99002 99003 99010 99020 99030 99040 99050 99100 99110 99120 99121 99130 99211 99212 99213 99220 99221 99232 99242 99301 99310 99320 99530 99550 99560 99570 99580 99590 99600 99610 99620 99690 99700 99830 99870 99880 99910 99930 99970

Rubber foot rear (blue) Gasket (Seal ) HF Rubber cover for peristaltic blades old Rubber cover for peristaltic blades (4 h Rubber cover for peristaltic blades (pre Seal for air detector Main pcb board V2.02 Main pcb board V2.03 Main pcb board V2.04 Connector pcb board Display pcb board HW-Key (red) Tec-Key (yellow) PCB P-Sensor Ribbon cable 26-pole Ribbon cable 14-pole Earth cable Earth cable long (UK) Buzzer SMA24L Transformer 7.5VA Toric transformer 15VA 230V Toric transformer 15VA 110V Micro fuse 1AT batttery Mains plug (screw) Fuse-holder 230/240/115V Fuse 250mAT/250V EPROM 5000 12V battery Opto coupler 4100 Opto coupler 4200 Adapter Magnet EC (blue) with magnet Screw M5/30 Screw M5/20 Nut M4 Screw M3/6 Washer M4/4.1 Nut M3 Screw M3/10 Protection main PCB Bolt locking pawl Bearing locking pawl Washer 4/9.3/0.7 Screw M3/3 Screw M3/4 Precision washer 4/8/0.5 Screw M3/5 Washer M3/3.2/7/0.5

AC040 AC040 AC100

AC030

AC055 AC030

AC045

AC055 AC055 AC040 AC040

AC055

final final pump bloc pump bloc pump bloc final final final final submodul / final submodul / final submodul / final submodul / final p sensor final final final final final final final final final final final final final interface interface upgrade / Easy Clip final final final final final final final final pump bloc pump bloc pump bloc pump bloc pump bloc pump bloc pump bloc final

Page 27

Volumed VP5000 (engl)

Version was BC005 (>030305) 12V battery charge transistor 12V transformator 7.5VA 99002 1) (upgrade: 12/95) 99301 2.xx 93380 12 V battery 10 cells 99231 230/200/115V
was: new:

Ordering numbers main pcb - EPROM - battery - fuse holder

BC030 (>350405) 12V battery charge transistor 12V toroid trafo 15VA 99002 2) (upgrade: 12/95) 99301 2.xx 93380 12 V battery 10 cells 99232 4) (upgrade: 230/240/115V)
was: new:

BC100 (>438603) 9.6V battery charge circuit 9.6V toroid trafo 15VA 99002 3) (upgrade:12/95) 99304 2.xx. 93381 9.6V battery 8 cells 99231 230/200/115V
was: new:

BC115 (>100610) 12 V battery charge circuit 12V toroid trafo 15VA 99002 12/95 99301 2.xx 93380 12V battery 10 cells 99232 230/240/115V
was: new:

main pcb

new: (spares)

EPROM (Rev-Nr to be mentioned ) battery

fuse holder

(only with 99002)

Ordering numbers door - rubber cover - pump block

Version was BC005 (>030305) door old design metal spring plate pump block long 94321 BC040 (>217503) door old design metall spring plate pump block short 94327 BC050 (>100502) door new design plastic spring plate pump block short 94327 BC110 (>400606) door new design ribbed spring plate pump block short 94327

new: (spares)

door complete

rubber cover

98930 v2.00 6 holes

98931 5) v3.00 4 holes

98931 5) v3.00 4 holes

98932 v3.14 Preshaped

1 For pumpsbefore BC30 new main pcb with charging circuit 12V (99002) will be delivered.

For complete upgrade to 15VA order toroid trafo (99212) and new fuseholder(99232) in addition and change these parts too.
2 For pumps from BC030 to BC100 new main pcb with charging circuit 12V (99002) and new fuse holder (99232) should be ordered. 3 For pumps BC100 to BC 110 new main pcb with charging circuit 12V (99002) is delivered (battery stays 9.6V).

If you wish to upgrade your pump to 12 V you have to order and change battery 12V (99301), EPROM (99301) and fuseholder (99232) . caution: main pcb with charging circuit 9.6V (99001) can not be used with 12V battery! 4 caution: only change fuseholder (99232) if new main pcb 12V (99002) is used. 5 New rubber cover preshaped (98932) to be used with ripped spring plate in door (transformation kit 80050) only .

18.6.2001/boe/bestellNr. bis BC115

Drawings

98001

ML/H

TOTAL ML

98404

RATE

DEFECT

KVO

ALARM
ON

ML INFUSED
2 MIN START

INF COMPL
OFF STOP

98421 93001

98601 98603

94327 98901 98300

15.3.2001/mvo

Housing front 5000

98120 98130 99560

99020

98210 98270 98280 98050

98920

98040

98970 98150 98260 98021

98100 98110 99550

94111

15.3.2001/mvo

Housing front 5000 - inside view

98502

98011 98013 (EC o. Magnet) 98016 (EC kompl) 98501

98511

98421

98421

98290 90110

98070

98061

71271 98421 99232 (AC115) 99241 (100mAT) 99242 (250mAT)

98140

98911 98300

10030 99120

99221
15.3.2001/mvo

Housing rear 5000

99010 99110

99003 (alle Versionen, siehe Versionsmatrix) 99100

93380 (10 Zellen) 93381 (8 Zellen)

99301 (10 Zellen) 99304 (8 Zellen) Version angeben !

98030

grey black

orange

99212 (230V) 99213 (110V)

grey black

orange 1 2

230 V

110 V (set fuse holder to 115V)

15.3.2001/mvo

Housing rear 5000 - inside view

98641

91291 ribbed Springs 4 x Nr.2 91332 (Standard for 5000) 4 x Nr.1 91331 93142 98421

L O V

ME

P V

00 50

93152

door complete without door cover 94327 upgrade to ribbed plate 80050 (please mention pump typ and iv set; for doors later than BC 050 the ribbed plate only is available)

Door 5000
(BC050 / 110)

10780 93620 93281 93930 93920 Spring 93291 93271

94061 93991 93980 92201 6x12x0,5

93210 10710

94051 6x12x0,5 93980 92461

99700 93301 Spring 93311

93340 90460 92450 90450 93991 6x12x0,1 93911 6x12x0,1

93351 93121 90440 92231

98931 98932 preshaped 98021

99690

31.05.96/mvo

Pump block
(AC040 / 110)

Schematics

Current PWM1 D10 Motor Controller Start / Stop Clock Home Fail WDT P1.4 SM-Test Hall Buzzer Driver K1 Relay Relay Driver Ak. Alarm P4.6 P1.1 PWM0 D1 P Address Bus D2 Eprom Data Bus D4 Inverter D4 Inverter D4 Inverter P1.5 P4.7 P3.5 INT 1 P4.0-4.3 Digit Select + Driver

Motor

D11 Motor Driver

WR

V1

D6 Watchdog Reset

D3 Segment Driver

DisplayRate ml/h

Display Total ml

Display Display Total ml ml infused

Alarm LED

Hall

D4 Inverter

P1.2

P4.4 Serial Interface Air. Det. Test Air Detector Air Bubble P3.7 P3.2 RST +5V Pressure Detector Pressure Ref. 2.5V V12 AC Main = On Off +5V Vcc D4 Inverter Battery Power Hold V13 V14 SR Voltage Control Ref. Ctrl. 18V Ctrl. 5V Ctrl. N1 Reset SCL EEPROM SDA ACD3 AVref+ ADC0 ACD1 ACD2 P1.0 P1.3 TXD RXD P4.5

Key ON/OFF-Key Indic. LED

Display Print

Internal Drop Detector Drop Drop-Detector Circuit External Drop Detector

Extern 12V

Block schematics VP5000

mvo 15.6.2001

+5V +5V C2 0,1F 2 C7 22pF Q1 12MHz C8 22pF Reset Bl.3 R1 15x10K Ak.Alarm Bl.4 Current Bl.9 11 Air bubble Bl.4 Fail Bl.2 Press Test Bl.4 SM Home Bl. 9 Air Det. Test Bl.4 Ext.1 Bl.6 Display Bl.1 I/O Key Bl. 7 SM Test Bl.2 SM-Clock Bl. 9 R1 15x10K 9 1 2 3 4 +5V 0K 15 +5V 0K 34 XTAL2 RST 35 XTAL1 61 +5V C1 0,1F 28 Vcc A8 A9 A10 A11 A12 A13 A14 A15 39 40 41 42 43 44 45 46 25 24 21 23 2 26 27 20 A8 A9 A10 A11 A12 A13 A14 CE 14 Gnd C4 0,1F

VDD AVDD

PSEN ALE 4 5 26 27 28 29 31 65 64 12 13 14 PWM0 PWM1 P3.2 INT1 P3.4 P3.5 P3.7 P5.4 P5.5 P4.5 P4.6 CMT1 D1 P80C552EBA

47 48

22 OE 1 ALE

57 56 55 54 53 52 51 50

10 11 9 12 8 13 7 15 6 16 5 17 4 18 3 19

A0 O0 A1 O1 A2 O2 A3 O3 A4 O4 A5 O5 A6 O6 A7 O7

D2 EPROM 87C257

+5V 63 2

C5 0,1F X4 a b c d e f g h

P5.6 P5.7 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 WR

Hall2 Bl.4 Power-hold Bl.7 Hall Bl.4 Nurse call Bl.4 Drop Bl.5 WDT Bl.2 SM Start/Stop Bl.9 C3 0.1F 5 6 7 8 15 14

62 16 17 18 19 20 21

32 33 38

D1 D2 D7 D0 D5 D6 D3 D4

2 3 4 5 6 7 8 9

20 19 D6 V cc Q6 Q7 18 D7 Q4 17 D4 Q5 16 D5 D3 Q2 15 D2 D3 74AC Q3 12 D0 574 Q0 13 Q1 14 D1 Segment

7 8 9 10 11 12 13 14 15 16 18 19 3 4 5

30

+5V

RXD Bl.4 TXD Bl.4

24 25

1 OE 11 CP Gnd 10

RXD TXD P4.0 P4.1 P4.2 P4.3 7 8 9 10 R2 P4.4 11 1K0 K9 +5V R3 Key

8 7 1 2 3 4 nc VDD A0 A1 A2 V ss D4 SCL EEPROM SDA ST24C16M1 6 5 13 12 22 23 SCL P1.6 SDA P1.7 11

6 21 1 2

STADC 2.5 V Ref. Bl.3 Ref.Ctrl Bl.3 18V Ctrl Bl.3 5V Ctrl Bl.3 Pressure Bl.4 59 1 68 67 66 A Vref+ ADC0 ADC1 ADC2 ADC3 AVss Vss 60 EW EA A Vref58

+5V

C6 1nF

6 49 Display Bl.1 20 22 23 24 DisplayPrint mvo 15.6.2001

36,37

Main PCB Microcontroller sheet 1

+5V

R5 16 Vcc

10K

R4

20K

C11 0,1F C10 33nF/1%

+18V* Bl. 7

C9 33nF/1%

2 RC1 14,0 ms 6 Q1 11 B2 5 B1 D6 HC4538

RC2

14

18,5 ms

R6 10K 100K

V1 IRFD 9120 2 1 2K7 R10 3,4

V5 SB 140

R7 1R0

SM + 18 V Bl. 9

7 9 V6 BC856 B R8 Q2 10K 10 12

+ 5V 7K

0.5W D5 1/6 HC04 9 8 Bl. 1 Failure

17,5 ms

R9

R11

WDT Bl. 1 TP5 Reset Bl. 3

WDT 3 R1 13 R2 A1 T1 4 1

K0

R14

V4 BC846 B

A2 15 Gnd T2 8 R13 10K 1KO V3 BC846 B R10b

5
R12 SM Test Bl. 1 10K 17,5 ms V2 BC846 B

D5 7

Main PCB Watchdog Sheet 2

mvo 15.6.2001

+18V* Bl. 7

+5V

470R

100K

R16 1,64V 18V* Ctrl Bl.1 C12 0,1F

R18 +2.5V Ref.

Drop det. Bl.5 2.5V Ref. Bl.1

0K

R17

TP6 1 7K + V7 TL431 C 2,3,6,7 C13 2,2F +1,25V Ref.Ctr. Bl.1 7K 8 R19

+5V

+5V

+5V

R20

C14 0.1F

0K

R21 2

7 Sens. Resin 3 CT 1 Vref N1 TL7705AD Vcc

TP3

0K

C17 0,1F

+5V R15 Reset Bl.2 7K R23 1.79V 5V Ctrl Bl.1 C18 0.1F

5 Reset

6 Reset Gnd

+ C15 2,2F C16 0,1F

5K

Reset Bl.1

R24

4 0K R22 TP4

Main PCB Peripheral 1 Sheet 3

mvo 15.6.2001

80msec

X6 +5V 1 2 Airdetector 3 4 TXD Bl.1 6 Vin 5 +22V* 560 Ohm 5 R100 X15 1 C19 0,1F 7 H1 KPE208H +16V* / 12 mA 2 R25 5 Gnd RXD Bl. 1 6 VE Vo V cc D9 HCPL-4200 I+ I4 3 1 10 2 12 Receiver +5V 7 20 mA Current Loop Interface 8 14 Gnd 7 8 V cc I+ D8 HCPL-4100 I1 2 3 4 8 X12 6 Transmitter

Air Det. Test Bl. 1 Air bubble Bl. 1 +5V

Ak.Alarm Bl.1

12
10K

V8 BC846B X12 +18V* Bl. 7 Pressure Bl.1

X11 13 1 2 C48 0.1F +5V 3 4 Pressure Sensor Hall Bl.1

X1 1 2 Hall Sensor

+5V

V28 N4148 +5V D5 C47 0.1F

10
1

+5V

3 4

1/6 HC04
Nurse call Bl.1

K1 V23026

5 11 Nurse call

13

14

12

R26 10K V9 BC846B

Main PCB Peripheral 2 (2.06) Sheet 4

mvo 6.9.2001

+ 5V Bl.3 Ref. + 2,5V +5V 7K M0 C24 0,1F R29 C25 0,1F

R28 C23 0,1F 3 5 11 13 16 Vcc

Built-in drop-detector

00

R27 X8 1

V13 BC846B +

+ 5V C20 22F N2 TLC271

CI1 B1 B2 CI2

T = 134 ms 2 D7 0K 1 2 + 7 5 6 R38 4 A1 HC4538 7 Q1 6 9 10 Drops Drop Bl.1 RC1

R30b 4 2 +1,85V +0,16V 1K0 C21b 0,1F

R30 3M3 C21 0,1F

10K

R31

+1,7V 3 V12 BC846B 100K R32

T1 1 C22 0,1F

Gnd 8

A2 12

T2 15

14

V11 BC846B

+0,15V

0K

R33

R37 1M0 TP7

0K

K7

R34

R35

X12 external drop-detector 1 +5V

K7 4 +2,6V 2 3

R36

Main PCB Drop-detector Sheet 5

mvo 15.6.2001

R39 X1 X2 1 N F2 black T1 10 L2 2*27H 180

X4 R40 180 25 Displayprint

1 V14 B80C1500 ~

180 R41

180 R42 V15 LL4002

26

VAC A F1 grey 230V orange 240260V 2 ~ R43 0,8Ap 5K6 3 11 2 15V +

2230V

+18V Bl. 7

Ph

+ C26 1000F (35V) F3 1AT/250V V17b SB140 C27 0,1F

F4 1AT/250V X3 X13

1 + Ni-Cd /Ni Hydr. battery 14h

C51 100F 5 6 R68 10

12V external for batt. charge: 2230V

Test

osc

4 30K 3

C50 2.2nF R44

12V
1.2 1,7Ah 3 3

D12 U2403BFP

VS GND

sense shunt Vc

7 LED V29 HLMP1503 8

2 1 2 R71 R45 15

Charge current: 100 + 45 mA trickel current: 45 mA

Ext.1 Bl1

V30 BZW04-5V58 V31 HLMP1400 R70 220 (45mA) V17 SB140 mvo 15.6.2001

Main PCB Transformer (2.03/AC115) Sheet 6

V18 IRFD9120 2 3,4 +18V* Bl. 2 Bl. 3 Bl. 4 Bl. 8

+18 V Bl. 6

1 0K 5K6

0K

R46

R47

R48

C28 22 F C29 22 F

10K

R49

V21 TL431C 1 2,3,6,7 10K 8 R52 2 8K2

D5 1/6 HC04 1 Power-Hold Bl. 1 R51 +5V

X4 Displayprint I/O Key 17 R50 100 V19 LL4148

V20 LL4148

R53

10K

R54 1KO I/O Key Bl. 1

Main PCB ON/OFF Sheet 7

mvo 15.6.2001

+18V* Bl.7

R55 1R0 0,5W

L1 25 H 1 3 In Comp. N3 L4960 2 Sense R56 15K RC 5 C32 0,1F C34 22 nF K7 Gnd 4 Start 6 V22 SB140 C37 0,1F + C36 2,2 F Out 7 1 2

J1

+5V / 0,35A

V23 + C38 1000F BZW04-5V5

+ C30 0,1F C31 100F C33 0,1F

V23b BZW04-5V5

R57

C35 3,3 nF

f ca. 100 kHz

Main PCB DC-Converter Sheet 8

mvo 15.6.2001

SM +18V / 100 mA Bl. 2

+5V / 72 mA 14,5kHz R58 27K

C42 0,1F C40 100F 12 Vs 1 3 Out1 A B C 4 6 7 9 5 Inh1 8 Inh2 13 R64

1K0 +

C43 100F

C39 3n3 11 19 17 SM Clock Bl. 1 11 SMStart / Stop Bl. 1 +5V R59

C41 0,1F 20 Vss Vs 10 X10 1 V24 EDF1 4 2 1 2 3 InB 12 InC 19 InD 1 11 17 14 Inh1 Inh2 SD SC Out3 D11 L293E 13 V25 EDF1 2 4 1 6 r/w gb/w gb Out2 8 3 4 sz sz/w o/w o

16 Osc Control Hall/Full

2 InA 9

CW / CCW 18 CI D5 1/6 HC04 10 C49 2,2nF

10 20

En D Reset D10 L297

M1
r

D5 1/6 HC04 SM Home Bl. 1 4 3

0K

3 +5V

S2 Home

C46 1nF

R60

Current Bl. 1

V26 BC856B
R61 10K

R2

R65

10K

7 7 15 S1 Vref Gnd
R2

18 SB SA Gnd 5,6,15,16 Out4

3 8

R62 +5V
10K

14

R66
1K0

C44 0,1F

K0

2 R63

C45 1nF

R67

Main PCB step motor Sheet 9

mvo 15.6.2001

X14

X9 1

2 3

2 3

External drop detector

X7

6 8

1 Transmitter 2

3 4 5 6 20 mA Current Loop Interface

10 12

7 Receiver 8

9 X5 14 13

1 2 Nurse call 3

11

Connector PCB Sheet 10

mvo 15.6.2001

X1 +5V 3 N12 0K 1 R1 Hall UGN3020T

2 4

Hall sensor Sheet 11

mvo 15.6.2001

X5 +5V 2

10
1

8
K1

5 4

Gezeichnete Stellung: Pumpe im Alarm

Nurse call Sheet 12

mvo 15.6.2001

+5V

R2 R3 10K R4 a b c d0

+5V

R1 3 4 5 6

74HC154
1 2 3 4 5 6 7 8 9 10 11

M1
12 13 14 15 G1 G2

C3

+5V

I0 C5 O0

I1 O1

I2 O2

I3

I4

I5

I6

I7

I0 O0

I1 O1

I2 O2

I3

I4

I5 O5

I6 O6

I7

UDN2580 O3 O4 O5

M2
O6 O7

UDN2580 O3 O4

M3
O7

C4

C7 Vs GND O0 I0 I1 O1

7 8 9 10 11 12 13 14

a A b c d e f g dp

A a b c d e f g dp a b c d e f g

A a b c d e f g

A a b c d e f g

A a b c d e f g

A a b c d e f g

A a b c d e f g

A a b c d e f g

A a b c d e f g

A a b c d e

A C D12 A C D13

A C D16 A C D17

A C D20

UDN2595A
M4

I2 I3 I4 I5 I6 I7

O2 O3 O4 O5 O6 O7

A C D21

C f g dp

D14

D18

D22

dp

dp

dp

dp

dp

dp

dp

dp

A C D15

A C D19

A C D23

D1

D2

D3

D4

D5

D6

D7

D8

D9

D10

D11

25 A 26 C

S1

S2

S3

S4

S5

S6

S7

S8

S9

S10

S11

S12

S13

S14

S15

S16

D26
V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 V13 V14 V15 V16

21 10K 1,2 + 22, 23, 24 C1 + C6 C2 R5

+5V

S17
17

Display Sheet 13
mvo 15.6.2001

Component layout

Connector PCB

Drop detector

Display PCB

X12

X8

Interface

Relay

Buzzer
X4

Seg. Driver Drop Det.

Reset Watch Dog EEprom Option 12 V P Eprom

X13

X2

X3 Batterie X1

X6

X11

Pressure sensor Air bubble detector Battery Transformer

AC/DC
X10

Motor Cont.

Hall sensor

Stepping motor

Topography main PCB

Component layout Main PCB VP5000 Version 2.05 / 7.11.00

Component layout Plug PCB VP5000 Version 1.11 / 15.11.95

Component layout Display PCB VP5000 Version 1.11 / 27.6.96