Sunteți pe pagina 1din 15

Fip

fip
HEATSHRINKABLE SHEETS ManufacturerStatement&ProductdataSheets

ThisSectionincludestheTechnicaldatasheets,safetyData Sheets,andInstallationInstructions.

Fip

TBK

g Kits Drillin l a n io Direct

oduc r P p i h Flags
-CPS CANUSA

ts
-CPS CANUSA

Canu id Wrap Sleev e

saTub

ucts uperCase d o r P S ted a CFS l u s n Pre-I


SUPERS EAL

Canu

saWra

TBK

P TBK-P

-CPS CANUSA CSS -CPS CANUSA CSS


S SA-CP CANU CSS-2

CFS

CFS

-CPS CANUSA

CSS-2

CSS

PLX

roduc P e n e l propy y l o P GTS &


CANUS A-CPS
CANUS A-CPS
CANUS CANUS A-CPS A-CPS

ts
A-CP CANUS
A-CPS

10 INR-1
S

CPS CANUSASEAL
SUPER

CSC-X

CSC

CANUS

se Super

al

5 GTS-6

0 GTS-8

T GTS-H

E GTS-P

P-100 GTS-P P P GTS

ev id Sle Wrap

h Offse
CANUS

ducts MIS o r P ore S-PP


GT
SA-CPS CANU

SA-CPS CANU

A-CPS

s Sleeve b a h e R

CANUS

A-CPS

eves ink Sle r h S h Hig


CA NU

Fit Snap g n i s Ca CSK) (CSF/

LRKN

WLOX PMO/

PMA

F /PMO KLOX

GT SVE

SA -C

W W rap ra id pi Bo d Co nd at

VE Co ati ng s
PS

ts Produc r i a p e Re Pipelin e d Tap Wrapi


CPS CANUSACPS CANUSA-

ducts o r P eline p i P r Wate


HIELD AQUA-S

CO HCA/H

Mastic Filler

Melt Stick

CRP

HIELD AQUA-S

Liqu
E HBE-F

duc o r P y x id Epo
95 rade HBEBrush G
Spray G

ts

HIELD AQUA-S

APD-NA-rev024

-FF AQW

AQW

ld -Shie Aqua

rade E-HT HB Brush G rade

rade Spray G

Canusa is registered to ISO 9001:2008.

Product Data Sheet

CanusaWrap
Two-piece protective bulk roll with separate closure
Canusa-CPS is a leading manufacturer of specialty pipeline coatings which, for over 30 years, have been used for sealing and corrosion protection of pipeline joints and other substrates. Canusa high performance products are manufactured to the highest quality standards and are available in a number of configurations to accommodate your specific project applications.

-CPS CANUSA

Black B

acking

S SA-CP CANU

Product Description
CanusaWrap is a wraparound sleeve with a separate closure designed for corrosion protection of buried and exposed steel pipelines. CanusaWrap is supplied in bulk rolls consisting of a crosslinked polyolefin backing, coated with a protective heat activated adhesive. Once installed, the system effectively bonds and protects steel substrates and common main line pipe coatings including polyethylene and fusion bonded epoxy.

Yellow
Flexibility on the Job Site Since CanusaWrap is supplied in bulk rolls, just-in-time customized lengths can be quickly cut in the field to protect any pipe size. This flexibility results in reduced inventories and cost savings on the job site. CanusaWrap is also available in a high shrink ratio for high profile joint protection. Consult the High Shrink data sheet or your Canusa representative for additional information. Easy Field Installation CanusaWrap can be installed quickly and easily in most environments. Since no special taping, priming or operator equipment is required, product installation is quick and labour costs are kept to a minimum. CanusaWrap and the closure seals are available in yellow with a thermochromic indicator and a patented Windoweld feature which visually confirms optimum installation.

Backi

ng

Applications
Oil & Gas Water Pipelines Polypropylene Pre-Insulated Pipes Girth-Weld Joints

Features & Benefits


Long-Term Corrosion Protection CanusaWrap provides excellent resistance to cathodic disbondment resulting in effective long term corrosion protection. The high performance crosslinked backing, in combination with a broad range of adhesives, can be engineered for regular or high stress environments. Once installed, CanusaWrap provides the structural integrity of a seamless tube, and provides the substrate with durable protection against abrasion and chemical attack.

Configurations
CanusaWrap 2-Layer Standard Shrink

Pipe Sizes
55 - 1520 (2 - 60)

Temperature Range
up to 80C (176F)
CANUSA-CPS is registered to ISO 9001:2008.

The product selection chart shown here is intended as a guide for standard products. Consult your Canusa representative for specific projects or unique applications. The following are typical values based on Black, Heavy Duty (L) Sleeves.

CanusaWrap
WLC WTC Mastic Adhesives WLS WLO WLON WTS WTO WTON WLNN WTNN Hot Melt Adhesives WLA WLAS

Product Selection Guide


Celsius 110 90 70 50 30

Choose your sleeve based on Operating Temperature and Characteristics listed below. Fahrenheit 230 194 158 122 86
-40C -40F -40C -40F

WLG WTG

Sleeve Operating Characteristics

Pipeline Operating Temperature

Minimum Installation Temperature Resistance to Circumferential Forces Resistance to Soil Stress Resistance to Axial Pipe Movement Main Line Coating Compatibility

C (F)

50 (122) fair fair fair

60 (140) fair fair fair

65 (150) good good good

75 (167) good good good

75 (167) good good good

90 (195) good good good PE, PP, FBE

60 (140) v. good v. good v. good PE, FBE

90 (195) excl excl excl PE, FBE

PE, PP, FBE, PU, Coal tar, Bitumen,

Typical Product Properties


Adhesive
Test Standard Softening Point Lap Shear Specific Gravity Tensile Strength Elongation Hardness ASTM E28 DIN 30 672 M ASTM D792 ASTM D638 ASTM D638 ASTM D2240 ASTM D1044 ASTM D257 ASTM D149 DIN 30 672 DIN 30 672 ASTM D1000 DIN 30 672 ASTM G8 ASTM D570 ASTM D2671C MPa (psi) % Shore D mg ohm-cm kV/mm class C class C N/cm (pli) N/cm (pli) mm rad % C (F) class mm (mils) mm (mils) Unit C (F) N/cm2 (psi) 100 (212) 8 (12) .93 20 (2900) 600 46 45 1017 27 --15 (9) 8 (5) 6 0.05 -40 (-40) -90 (194) 30 (44) .93 20 (2900) 600 46 45 1017 20 pass pass 55 (31) 50 (29) 6 0.05 5 (23) --

* For higher temperature requirements refer to Canusa GTS product line.

77 (171) 40 (58) .93 20 (2900) 600 46 45 1017 20 pass pass 79 (45) 70 (40) 8 0.05 -20 (-4) -2.5 (99) 3.3 (131)

102 (216) 40 (58) .93 24 (3480) 700 48 35 1017 27 pass pass 80 (46) 65 (37) 8 0.05 -14 (7) C30

102 (216) 40 (58) .95 24 (3480) 700 52 30 1018 20 pass pass 80 (46) 65 (37) 7 0.05 -14 (7) C30

124 (255) 52 (75) .95 24 (3480) 700 52 30 1018 20 pass pass 115 (66) 90 (51) 7 0.05 -15 (5) -2.3 (90) 2.8 (111)

72 (162) 60 (87) .93 20 (2900) 600 46 45 1017 20 pass pass 50 (29) 35 (20) 13 0.05 -32 (-26) C50 -3.3 (131)

90 (194) 117 (170) .93 24 (3480) 700 48 35 1017 27 pass pass 120 (70) 86 (50)** 11 0.05 -28 (-18) C50 --

Backing Sleeve

Abrasion Resistance Volume Resistivity Dielectric Voltage Brkdwn. Impact * Indentation * Peel Peel Cathodic Disbondment Water Absorption Low Temp. Flexibility DIN Approval *

DIN 30 672 Fully Recovered T Sleeve Thickness Fully Recovered L Sleeve Thickness

How To Order:
Dimensions & Ordering Info

* Denotes L sleeve thickness ** backing elongation during peeling due to superior bond strength

WLO-B 450-30 BK
Colour Bulk Roll Length Sleeve / Closure Width Bulk Roll Designation Adhesive (thickness as supplied) Backing (thickness as supplied) Configuration

Bulk Roll Ordering Options


Heavy Duty Thickness (L) Regular Thickness (T)
CLW-B 100-15 ZZ Weldable Closure

Closure Seal Options


CLH-B XXX-15 BK Hot Melt Closure CLS-B 100-15 ZZ Butyl Adhesive Closure

BK-Black, YE-Yellow

ZZ-BK, WW, YE

BK

ZZ-BK, YE

15, 30 m (50, 100 ft) 300, 450, 600, 900mm, (12, 18, 24, 36)
B - Bulk Roll designation

Bulk:15,30 m (50,100 ft) Precut: 300,450,600,900mm, (12,18,24,36) 100mm (4) 115, 150mm (4,6)
B - Bulk Roll

100mm (4)

1.7 mm (65 mils) L - 0.9 mm (36 mils)

1.25 mm (50 mils) T - 0.6 mm (25 mils)

W- n/a 0.65mm (27 mils)

H-0.35mm (14mils) 0.6mm (32 mils)


C - Closure Seal

S-0.75 mm (30mils) 0.8mm (32 mils)

W - Bulk Roll

NN has an adhesive thickness of 1.1mm (45 mils)

Bulk Roll Lengths: up to 600 mm width: 30 m (100ft), above 600 mm width: 15 m (50ft) The above represents standard ordering options Consult your Canusa representative for any unique project requirements, including pre-cut sleeves or closures. WTON, WLON, WTNN, WLNN are available in black only.

www.canusacps.com Canada
CANUSA-CPS a division of SHAWCOR LTD. 25 Bethridge Road Rexdale, Ontario M9W 1M7, Canada Tel: +1 (416) 743-7111 Fax: +1 (416) 743-5927

U.S.A./Latin America
CANUSA-CPS a division of SHAWCOR INC. 2408 Timberloch Place Building C-8 The Woodlands, Texas 77380, U.S.A. Tel: +1 (281) 367-8866 Fax: +1 (281) 367-4304

Europe/Middle East
CANUSA-CPS a division of Canusa Systems Ltd. Unit 3, Sterling Park Gatwick Road Crawley, West Sussex England RH10 9QT Tel: +44 (1293) 541254 Fax: +44 (1293) 541777

Asia/Pacific
CANUSA-CPS a division of SHAWCOR LTD. #05-31, Blk 52, Frontier Ubi Avenue 3 Singapore 408867 Tel: +65-6749-8918 Fax: +65-6749-8919

Canusa warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the installation guide when used in compliance with Canusas written instructions. Since many installation factors are beyond our control, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities in connection therewith. Canusas liability is stated in the standard terms and conditions of sale. Canusa makes no other warranty either expressed or implied. All information contained in this installation guide is to be used as a guide and is subject to change without notice. This installation guide supersedes all previous installation guides on this product. E&OE Printed on recycled paper. Recyclable. PDS-CW-rev014

Our Submittal

PAGE 12 / 12

Field Joint View Supplied Product View

WLO/ KLO type heat-shrinkable sleeves Table 1: Summary of Dimensions Dimension A B C D E F G H I Description Pipe Diameter Total Cutback Length Factory Coating Sleeve Width Factory Coating Overlap Sleeve Length Closure Width (Pre-attached) Adhesive Thickness (as supplied) Backing Thickness (as supplied) Unit of Measure inch mm -mm mm mm mm mm mm Nominal Value Various 300 3LPE 450 75 Various 100 1.65 0,9

25 Bethridge Road, Toronto, Ontario, Canada M9W 1M7

Tel: (416) 743-7111

Fax: (416) 743-5927

www.canusacps.com

Product Data Sheet

Wrapid Tape
Primerless Crosslinked Protective Tape
Canusa-CPS is a leading manufacturer of specialty pipeline coatings which, for over 30 years, have been used for sealing and corrosion protection of pipeline joints and other substrates. Canusa high performance products are manufactured to the highest quality standards and are available in a number of configurations to accommodate your specific project applications.

Product Description
Canusa Wrapid Tape consists of a crosslinked polyolefin backing, coated with a protective, heat sensitive anticorrosion adhesive which effectively bonds to steel substrates and common pipeline coatings including polyethylene and fusion bonded epoxy. Upon the application of heat, Wrapid Tape shrinks down to fully encapsulate the protected substrate. The product is packaged in convenient rolls with various widths to protect and repair pipelines, fittings, bends, elbows and other irregular configurations.

Features & Benefits


Easy Installation The flexibility provided by the thinner tape dimension allows Wrapid Tape to effectively protect both conventional substrates such as circular pipe as well as irregular transitions such as elbows and risers. Upon the application of heat, the specially formulated adhesive flows into all surface irregularities, forming a protective barrier against corrosion. Saves Time & Money Wrapid Tape is quick and easy to install. Since no special priming or operator equipment is required, product installation is quick and labour costs are kept to a minimum. Unlike conventional cold-applied tapes, Wrapid Tape does not require the use of high volatile primers, further minimizing costs and risks to health and safety.

Long Term Protection Wrapid Tape is manufactured using materials that provide high electrical resistivity, low water absorption and low moisture permeability. The unique crosslinking process results in a protective backing that is much tougher than conventional tapes, more effectively resisting abrasion and damage, and thus extending the lifetime of the substrate. Wrapid Tape can also be double or triple wrapped for extra mechanical protection when required.

Applications
Oil & Gas Water Pipelines Repair & Rehab Fittings Bends Girth-Weld Joints

Configurations
Wrapid Tape 2-Layer

Pipe Sizes
All Sizes

Temperature Range
up to 55C (131F)

CANUSA-CPS is registered to ISO 9001:2008.

The product selection chart shown here is intended as a guide for standard products. Consult your Canusa representative for specific projects or unique applications.

Wrapid Tape
Tape Usage Guide
Nominal Pipe Diameter Recommended Tape Width Length of Tape Required 3D Bend 5D Bend M feet M feet DN inches mm inches

Operating Characteristics
Hot Melt Mastic HCO HCC

Celsius
Pipeline 110o Operating Temperature

Fahrenheit 230o 194 158 120 85o


o

HCA

Tape Operating Characteristics

90 70 50

25 40 50 80
-40C -40F

1 1.5 2 3 4 5 6 8 10 12

50 2 50 2 50 2 50 2 50 2 75 3 75 3 100 4 100 4 100 4 150 6

2.8 9.3 4.0 13.2 5.2 17 8.5 28 12.3 40 11.1 36.4 14.3 46.9 16.3 53.4 23.1 75.8 30.4 99.8

2.8 4.6 6.2 10.6 14.8 13.6 18.3 20.8 30.6 40.9

9.3 15 20.3 34.7 48.6 44.6 60 68.2 100.4 134.2

30o

100
65 (149) good 60 (140) fair

Minimum Installation Temperature Resistance to Soil Stress Main Line Coating Compatibility

C (F) 60 (140) good PE, FBE, PU

125 150 200 250 300

Bit, CT, PU, PE, PP, FBE

Typical Product Properties


Adhesive
Test Standard Softening Point Lap Shear Specific Gravity ASTM E28 ASTM D1002 ASTM D792 ASTM D638 ASTM D638 ASTM D2240 ASTM D1044 ASTM G14 ASTM D1000 ASTM D570 ASTM G8 ASTM D2671C DIN 30 672 MPa (psi) % Shore D mg pass/fail N/cm (pli) % mm rad kV/mm C (F) class mm (mils) Unit C (F) N/cm (psi)
2

>300 >12
HCO 102 (216) 40 (58) 0.93 20 (2900) 600 46 45 pass 52 (30) 0.05 6 27 5 (23) 1.5 (60) HCC 90 (194) 30 (44) 0.93 20 (2900) 600 46 45 pass 26 (15) 0.05 8 27 -14 (-7) 1.5 (60)

see formula below

HCA 72 (162) 60 (87) 0.93 20 (2900) 600 46 45 pass 35 (20) 0.05 13 27 -32 (-25) C30/C50 1.5 (60)

Backing

Elongation Hardness Abrasion Resistance Impact Peel Water Absorption Cathodic Disbondment Low Temp. Flexibility

150mm

50mm

Tensile Strength

The above table shows the typical usage for 3D and 5D bends, assuming a line coating cutback of 150 mm (6") and a 50 mm (2") overlap onto the pipe coating.

Material Usage Table

Dielectric Voltage Brkdwn. ASTM D149 DIN Approval Fully Recovered Thickness

Tape

For other sizes, the following formula can be used: Length of tape = x pipe diameter x L/W where L=length of area to be covered, and W= of tape width (for 50% overlap)

150mm 50mm

How To Order:
Dimensions & Ordering Info

Our Submittal: 100mmx10meter Roll

HCA-B 75-15 BK
Colour Length of Roll Width of Roll Bulk Roll Designation Adhesive (thickness as supplied) Backing (thickness as supplied) Configuration

Wrapid Tape
BK-Black, YE-Yellow

10m (33.3 ft) 15m (50 ft)


50, 75, 100, 150, 200, 300 mm (2", 3", 4", 6", 8", 12")

B - Bulk Roll Designation


A - 0.75 mm (30 mils), O - 0.75 mm (30 mils) , C - 0.75 mm (30 mils)

C - 0.4 mm (16 mils)


H - Tape

The above represents standard ordering options. Consult your Canusa representative for any unique project requirements.

www.canusacps.com Canada
CANUSA-CPS a division of SHAWCOR LTD. 25 Bethridge Road Rexdale, Ontario M9W 1M7, Canada Tel: +1 (416) 743-7111 Fax: +1 (416) 743-5927

U.S.A./Latin America
CANUSA-CPS a division of SHAWCOR INC. 2408 Timberloch Place Building C-8 The Woodlands, Texas 77380, U.S.A. Tel: +1 (281) 367-8866 Fax: +1 (281) 367-4304

Europe/Middle East
CANUSA-CPS a division of Canusa Systems Ltd. Unit 3, Sterling Park Gatwick Road Crawley, West Sussex England RH10 9QT Tel: +44 (1293) 541254 Fax: +44 (1293) 541777

Asia/Pacific
CANUSA-CPS a division of SHAWCOR LTD. #05-31, Blk 52, Frontier Ubi Avenue 3 Singapore 408867 Tel: +65-6749-8918 Fax: +65-6749-8919

Canusa warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the installation guide when used in compliance with Canusas written instructions. Since many installation factors are beyond our control, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities in connection therewith. Canusas liability is stated in the standard terms and conditions of sale. Canusa makes no other warranty either expressed or implied. All information contained in this installation guide is to be used as a guide and is subject to change without notice. This installation guide supersedes all previous installation guides on this product. E&OE

Printed on recycled paper.

Recyclable. PDS-A4-WT-rev015

Installation Guide

CanusaWrap
Two-piece protective bulk roll with separate closure
Product Description
1
CAN

Storage & Safety Guidelines


2
To ensure maximum performance, store Canusa products in a dry, ventilated area. Keep products sealed in original cartons and avoid exposure to direct sunlight, rain, snow, dust or other adverse environmental elements. Avoid prolonged storage at temperatures above 35C (95F) or below -20C (-4F). Product installation should be done in accordance with local health and safety regulations.
These installation instructions are intended as a guide for standard products. Consult your Canusa representative for specific projects or unique applications.

Equipment List
3

Bulk Roll

CanusaWrapTM is typically shipped in bulk rolls. The adhesive is protected from contamination by an inner liner. Closures are shipped either in bulk rolls or pre-cut.

Product Preparation Guidelines


4
overlap

Pipe O.D.: <450mm (18") 100 mm overlap >450mm (18") 150 mm overlap

Underlap

Overlap

As a guideline,cut the required lengths of Sleeve material (L)and Closure material (W) from the bulk roll as follows L = Coated Pipe circumference + overlap dimension W = Sleeve Width Ensure that the sleeve and closure are not damaged or contaminated. Trim corners as shown .
Please see CanusaWrapTM Sleeve Cutting Guideline for more information on alternative cutting methods.

Surface Preparation and Pre-Heat Chart


6
Standard Sleeves WLG WLC WLS WLO WLON WLNN WLA WLAS WTG WTC WTS WTO WTON WTNN Surface Preparation SIS Standard SSPC Standard Minimum Preferred Minimum Preferred SP2 St2 SP6 Sa2 SP6 St2 SP2 Sa2 SP6 St2 Sa2 SP2 SP6 St2 Sa2 SP2 SP6 St2 Sa2 SP2 SP10 St3 Sa2 SP3 SP10 St3 Sa2 SP3 SP10 St3 Sa2 SP3 Min. Pre-Heat Temp. C (F) 50 60 65 75 75 90 60 90 (122) (140) (150) (167) (167) (195) (140) (195)

-CP USA S

SOLVENT

Closure

Propane tank, hose, torch & regulator Appropriate tools for surface abrasion Knife, roller, rags & Canusa approved solvent cleanser Digital thermometer with suitable probe Standard safety equipment: gloves, goggles, hard hat, etc.

Surface Preparation
Closure
Corner Cuts <450mm Pipe O.D. A-50mm, B-25mm

Bulk Roll
L
A B

5
SOLVENT

Closure

Cut Sleeve

>450mm Pipe O.D. A-100mm, B-50mm

W Sleeve width

Ensure that the PE coating edges are beveled to 30. Clean exposed steel and adjacent pipe coating with a solvent cleanser to remove the presence of oil, grease, and other contaminants.

Flame Intensity & Torch Size


7
Pipe O.D. <450mm (18") Pipe O.D. >450mm (18")

Mastic

Hot Melt

Use moderate flame intensity for pre-heating and shrinking.

Use moderate to high flame intensity for preheating and shrinking.

Minimum Torch Size: 150,000 BTU/hr.

Minimum Torch Size: 300,000 BTU/hr.

Surface Preparation
8
h idt 0mm e W e+5 v e Sle Sleev + m 0m

Pre-Heat
9
10

Ensure that the pipe is dry before cleaning. Prepare the steel joint area using the Surface Preparation and Pre-Heat as a guideline. Lightly abrade the pipe coating adjacent to the cutback area to a distance of 50mm (2") beyond each end of the sleeve width.

Wipe clean or air blast the steel and pipe coating to remove foreign contaminants.

Pre-heat the joint area to the minimum required temperature (see Surface Preparation & Pre-Heat Chart). Using a temperature measuring device, ensure that the correct temperature is reached on the steel and at least 50mm (2") on each side of the sleeve.

CANUSA-CPS is registered to ISO 9001:2008.

Part No. 99060-022

Sleeve Installation
11 12
10 2

CanusaWrap
13

1 2

Partially remove the release liner and gently heat the underlap approximately 150 mm (6") from the edge.

Centre the sleeve over the joint so that the sleeve overlaps between the 10 and 2 o'clock positions. Press the underlap firmly into place and remove the remaining release liner.
15A C

Wrap the sleeve loosely around the pipe, ensuring the appropriate overlap. Gently heat the backing of the underlap and the adhesive side of the overlap. Press the overlap into place.
E

14

Remove any release liners from the closure. Centre the closure on the overlapping sleeve. Press down firmly.

Gently heat the closure and pat it down with a gloved hand. Repeating this procedure, move from one side to the other. Smooth any wrinkles by gently working them outward from the centre of the closure with a roller.

16

17

18

Pipe O.D.: <450mm (18") 1 torch >450mm (18") 2 torches

Using the appropriate sized torch, begin at the centre of the sleeve and heat circumferentially around the pipe. Use broad strokes. If utilizing two torches, operators should work on opposite sides of pipe.

Continue heating from the centre toward one end of the sleeve until recovery is complete. In a similar manner, heat and shrink the remaining side.

Shrinking has been completed when the adhesive begins to ooze at the sleeve edges all around the circumference. Finish shrinking the sleeve with long horizontal strokes over the entire surface to ensure a uniform bond.

Inspection
19
2

20

21

While the sleeve is still hot and soft, use a hand roller to gently roll the sleeve surface and push any trapped air up and out of the sleeve, as shown above. If necessary, reheat to roll out air.

Continue the procedure by also firmly rolling the closure with long horizontal strokes from the weld outwards.

Visually inspect the installed sleeve for the following: Sleeve is in full contact with the steel joint. Adhesive flows beyond both sleeve edges. No cracks or holes in sleeve backing.

Backfilling Guidelines
After shrinking is complete, allow the sleeve to cool for 2 hours prior to lowering and backfilling. To prevent damage to the sleeve, use selected backfill material, (no sharp stones or large particles) otherwise an extruded polyethylene mesh or other suitable shield should be used.

www.canusacps.com Canada
CANUSA-CPS a division of SHAWCOR LTD. 25 Bethridge Road Rexdale, Ontario M9W 1M7, Canada Tel: +1 (416) 743-7111 Fax: +1 (416) 743-5927

U.S.A./Latin America
CANUSA-CPS a division of SHAWCOR INC. 2408 Timberloch Place Building C-8 The Woodlands, Texas 77380, U.S.A. Tel: +1 (281) 367-8866 Fax: +1 (281) 367-4304

Europe/Middle East
CANUSA-CPS a division of Canusa Systems Ltd. Unit 3, Sterling Park Gatwick Road Crawley, West Sussex England RH10 9QT Tel: +44 (1293) 541254 Fax: +44 (1293) 541777

Asia/Pacific
CANUSA-CPS a division of SHAWCOR LTD. #05-31, Blk 52, Frontier Ubi Avenue 3 Singapore 408867 Tel: +65-6749-8918 Fax: +65-6749-8919

Canusa warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the installation guide when used in compliance with Canusas written instructions. Since many installation factors are beyond our control, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities in connection therewith. Canusas liability is stated in the standard terms and conditions of sale. Canusa makes no other warranty either expressed or implied. All information contained in this installation guide is to be used as a guide and is subject to change without notice. This installation guide supersedes all previous installation guides on this product. E&OE

Printed on recycled paper.

Recyclable. IG-A4-CW-rev013

Installation Guide

Wrapid Tape
HCA, HCO, HCC Primer-less, Crosslinked, Corrosion Protection Tape.
Product Description
1

Storage & Safety Guidelines


2
To ensure maximum performance, store Canusa products in a dry, ventilated area. Keep products sealed in original cartons and avoid exposure to direct sunlight, rain, snow, dust or other adverse environmental elements. Avoid prolonged storage at temperatures above 35C (95F) or below -20C (-4F). Product installation should be done in accordance with local health and safety regulations.

Equipment List
3

SOLVENT

Canusa Wrapid Tape is supplied in 15 m length bulk rolls, in several widths to suit the project diameter.

These installation instructions are intended as a guide for standard products. Consult your Canusa representative for specific projects or unique applications.

Propane tank, hose, torch & regulator Appropriate tools for surface abrasion Knife, roller, rags & approved solvent cleanser Digital thermometer with suitable probe Standard safety equipment; gloves, goggles, hard hat, etc.

Flame Intensity & Torch Size


4
Pipe O.D. <450mm (18") Pipe O.D. >450mm (18")

Surface Preparation
5 6
50m Taped Area m m+Tape+50m
SOLVENT

Use moderate flame intensity for pre-heating and shrinking.

Use moderate to high flame intensity for preheating and shrinking.

Minimum Torch Size: 150,000 BTU/hr.

Minimum Torch Size: 300,000 BTU/hr.

Ensure that the PE coating edges are beveled to 30. Clean exposed steel and adjacent pipe coating with a solvent cleanser to remove the presence of oil, grease, and other contaminants.

Ensure that the pipe is dry before cleaning. Prepare the steel joint area to a minimum of St3 /SP3. Lightly abrade the pipe coating adjacent to the weld area to a distance of 50mm (2") beyond each end of the area to be taped.

Pre-Heat
7
8

Tape Installation
9

50mm

HCC 60C (140F) HCA 60C (140F) HCO 75C (165F)


Wipe clean or air blast the steel and pipe coating to remove foreign contaminants. Pre-Heat the joint area to the minimum required temperature HCA: 60C (140F) HCO: 75C (165F) HCC: 60C (140F). Using a temperature measuring device, ensure that the correct temperature is reached on the steel and at least 50mm (2") on each side of the tape. Starting at least 50mm (2") onto the pipe coating, begin wrapping the tape around the joint, ensuring a minimum 50% spiral overlap. Ensure that the powdered tape side is placed onto the pipe. Remove any plastic release liners as the product is wrapped.

CANUSA-CPS is registered to ISO 9001:2008.

Part No. 99060-016

Wrapid Tape- HCA, HCO, HCC


10 11 12

Continue wrapping the pipe ensuring a minimum 50% overlap.

Warm the tape end and press down firmly. A holddown tape can be used to secure the tape end.

Using a torch, begin at the edge of the tape and heat circumferentially around the joint, working back to the other edge.

Inspection
13

Backfilling Guidelines
14
After shrinking is complete, allow the sleeve to cool for 2 hours prior to lowering and backfilling. To prevent damage to the sleeve, use selected backfill material, (no sharp stones or large particles). Otherwise, an extruded polyethylene mesh or other suitable shield should be used.

Visually inspect the taped joint for the following: Tape is in full contact with the joint and extends 50mm (2") onto the pipe coating. Adhesive flows at the tape edges. No cracks or holes in the tape.

Tape Usage Guide


Nominal Pipe Diameter
DN inches 25 1 40 1.5 50 2 80 3 100 4

Recommended Tape Width


mm inches 50 2 50 2 50 2 50 2 50 2 75 3 75 3 100 4 100 4 100 4 150 6

Length of Tape Required 3D Bend 5D Bend


m feet 2.8 9.3 4.0 13.2 5.2 17 8.5 28 12.3 40 11.1 36.4 14.3 46.9 16.3 53.4 23.1 75.8 30.4 99.8 m feet 2.8 9.3 4.6 15 6.2 20.3 10.6 34.7 14.8 48.6 13.6 44.6 18.3 60 20.8 68.2 30.6 100.4 40.9 134.2

The table at left shows the typical usage for 3D and 5D bends, assuming a line coating cutback of 150 mm (6") and a 50 mm (2") overlap onto the pipe coating.
150mm 50mm

Material Usage Table

125 5 150 6 200 8 250 10 300 12 >300 >12

For other sizes, the following formula can be used: Length of tape = x pipe diameter x L/W where L=length of area to be covered, and W= of tape width (for 50% overlap)

150mm 50mm

see formula at right

www.canusacps.com Canada
CANUSA-CPS a division of SHAWCOR LTD. 25 Bethridge Road Rexdale, Ontario M9W 1M7, Canada Tel: +1 (416) 743-7111 Fax: +1 (416) 743-5927

U.S.A./Latin America
CANUSA-CPS a division of SHAWCOR INC. 2408 Timberloch Place Building C-8 The Woodlands, Texas 77380, U.S.A. Tel: +1 (281) 367-8866 Fax: +1 (281) 367-4304

Europe/Middle East
CANUSA-CPS a division of Canusa Systems Ltd. Unit 3, Sterling Park Gatwick Road Crawley, West Sussex England RH10 9QT Tel: +44 (1293) 541254 Fax: +44 (1293) 541777

Asia/Pacific
CANUSA-CPS a division of SHAWCOR LTD. #05-31, Blk 52, Frontier Ubi Avenue 3 Singapore 408867 Tel: +65-6749-8918 Fax: +65-6749-8919

Canusa warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the installation guide when used in compliance with Canusas written instructions. Since many installation factors are beyond our control, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities in connection therewith. Canusas liability is stated in the standard terms and conditions of sale. Canusa makes no other warranty either expressed or implied. All information contained in this installation guide is to be used as a guide and is subject to change without notice. This installation guide supersedes all previous installation guides on this product. E&OE

Printed on recycled paper.

Recyclable. IG-A4-WT-rev012

Product Data Sheet

Pipeline Repair Products


Mainline coating repair products for corrosion protection Canusa-CPS is a leading manufacturer of specialty pipeline coatings which, for over 30 years, have been used for sealing and corrosion protection of pipeline joints and other substrates. Canusa high performance products are manufactured to the highest quality standards and are available in a number of configurations to accommodate your specific project applications.
Melt Stick Mastic Filler
CANU

Repair Patch
SA-CP S
SA-CP S

CANU

Product Description
Canusas Pipeline Repair Products are used to add corrosion protection and/or fill voids in damaged coatings. A full line of products provides the flexibility to make a variety of repairs to mainline coatings, ranging from minor coating damage to holidays and exposed steel.

Features & Benefits


All of Canusa's Pipeline Repair Products offer flexibility of installation, exhibit excellent adhesion to steel and are compatible with common pipeline coatings. These products also remain permanently flexible and provide superior resistance to moisture infiltration, resulting in a sound corrosion protection layer.

Melt Sticks (MS) Melt Sticks are heat-activated adhesives supplied as a rod for ease of application. They are ideal for small coating repairs ranging from superficial damage to holidays and cracks up to 10mm x 10mm. Melt sticks may also be used as a filler material below Coating Repair Patches. Mastic Filler (MF) Mastic Filler is used to fill larger voids and deep crevices in damaged coatings prior to the application of Canusa Repair Patches.
Note: For damage greater than 150mm x 150mm, a new sleeve is recommended.

Applications
Oil & Gas Water Pipelines Repair & Rehab

Configurations
-CPS CANUSA

Patch Melt Stick Mastic Filler Epoxy

The Coating Repair Patch (CRP) CRP consists of an irradiated, crosslinked polyolefin sheet coated with a heat-activated adhesive. It is designed specifically for sealing and protection of damaged pipeline coatings up to 150mm x 150mm in size. The patch can be installed quickly with no special tools required. The installed patch provides a barrier to moisture and corrosion and is resistant to abrasion and shear forces during pipeline installation and while in-service.

Pipe Sizes
All Sizes

Temperature Range
up to 65C (150F)

CANUSA-CPS is registered to ISO 9001:2000.

The product selection chart shown here is intended as a guide for standard products. Consult your Canusa representative for specific projects or unique applications.

Pipeline Repair Products


CRP0 CRPN CRP65

Product Selection Guide


Celsius Fahrenheit 230 194 158 122 86

Pipeline Operating Characteristics

110 90 70 50 30

Pipeline Operating Temp. Minimum Installation Temp. Resistance to Circumferential Forces Resistance to Soil Stress Resistance to Axial Pipe Movement

C (F) C (F)

50 (122) 75 (167) good good good

60 (140) 80 (176) good good good

65 (150) 90 (195) excellent excellent excellent

Product Properties
Adhesive
Test Standard Unit
C (F) N/cm (psi)
2

CRPO
102 (216) 40 (58)

CRPN
124 (255) 52 (75)

CRP65
94 (201) 245 (350)

Softening point Lap shear Specific gravity Tensile strength Elongation Hardness

ASTM E28 DIN 30 672

ASTM D792 ASTM D638 ASTM D638 ASTM D2240 ASTM D1044 ASTM D257 ASTM D149 MPa (psi) % Shore D mg ohm-cm kV/mm

0.93 24 (3480) 700 48 35 10


17

0.93 24 (3480) 700 48 35 10


17

0.93 24 (3480) 700 48 35 10


17

Backing

Abrasion resistance Volume Resistivity Dielectric Voltage Brkdwn Impact Indentation Peel to PE or Steel Peel to PE or Steel Cathodic Disbondment

27

27

27

DIN 30 672 DIN 30 672 ASTM D1000 DIN 30 672 class C50 ASTM G8 ASTM D570 ASTM D2671-C

class C class C N/cm (pli) N/cm (pli) mm rad % C (F)

pass pass 80 (46) 65 (37) 8 0.05 -14 (7)

pass pass 115 (66) 90 (51) 17 0.05 -15 (5)

pass pass 120 (70) 86 (50) 13 0.05 -26 (-18)

Patch

Water Absorption Low Temp. Flexibility

How To Order:

CRPN - B 150-30 BK
Colour Length of Roll Width of Roll Configuration

Canusa Repair Patch


BK-Black

MS-1 10-300
Length Diameter Adhesive Product Designation

Melt Stick

MF-B 50-3-7.5
Length Thickness Width

Mastic Filler
3.0 m (10) 7.5 m (25) 15 m (50) 3 mm (1/8) 50 mm (2)
B - Bulk Roll MF - Mastic Filler

15m, 30m (50 ft, 100 ft) 150 (6) - 450 (18")
B-Bulk Roll

300 mm (12) 10 mm (3/8)

N - 0.63 mm (25 mils) Adhesive (thickness as supplied) Backing (thickness as supplied) Product Designation 65 - 0.63 mm (25 mils) O - 1.1 mm (45 mils) 0.80 mm (32 mils)
CRP-Coating Repair Patch

1- (hot melt) Configuration MS - Melt Stick Product Designation

www.canusacps.com Canada
CANUSA-CPS a division of SHAWCOR LTD. 25 Bethridge Road Rexdale, Ontario M9W 1M7, Canada Tel: +1 (416) 743-7111 Fax: +1 (416) 743-5927

U.S.A./Latin America
CANUSA-CPS a division of SHAWCOR INC. 2408 Timberloch Place Building C-8 The Woodlands, Texas 77380, U.S.A. Tel: +1 (281) 367-8866 Fax: +1 (281) 367-4304

Europe/Middle East
CANUSA-CPS a division of Canusa Systems Ltd. Unit 3, Sterling Park Gatwick Road Crawley, West Sussex England RH10 9QT Tel: +44 (1293) 541254 Fax: +44 (1293) 541777

Asia/Pacific
CANUSA-CPS BrederoShaw (S) Pte Ltd 101 Thomson Road #17-01/02, United Square Singapore 307591 Tel +65-6732-2355 Fax +65-6732-9073

Canusa warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the installation guide when used in compliance with Canusas written instructions. Since many installation factors are beyond our control, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities in connection therewith. Canusas liability is stated in the standard terms and conditions of sale. Canusa makes no other warranty either expressed or implied. All information contained in this installation guide is to be used as a guide and is subject to change without notice. This installation guide supersedes all previous installation guides on this product. E&OE Printed on recycled paper. Recyclable. PDS-A4-PRP-rev013

ADDITIONAL MATERIALS & ITEMS TO BE PROVIDED BY THE CONTRACTOR 1. Dry storage facilities for all materials supplied by Canusa-CPS following manufacturers guidelines. 2. All equipment and items related to surface preparation (including consumables). 3. Propane fuel supply requirements. 4. Sleeve installation equipment (propane torches, digital thermometers, rollers, etc.). 5. Disposal of empty cartons and associated waste. 6. Security and assistance with visas/work permits for specified Canusa-CPS personnel supplied for Training Services. All related costs associated with the visit of Canusa technician to be covered by contractor. 7. Holiday detection voltage equipment. 8. Standard safety equipment, including safety gloves, glasses, boots and hard hats

Canada
CANUSA-CPS a division of SHAWCOR LTD. 25 Bethridge Road Toronto, Ontario M9W 1M7, Canada Tel: +1 (416) 743-7111 Fax: +1 (416) 743-5927

U.S.A./Latin America
CANUSA-CPS a division of SHAWCOR INC. 2408 Timberloch Place Building C-8 The Woodlands, Texas 77380, U.S.A. Tel: +1 (281) 367-8866 Fax: +1 (281) 367-4304

Europe/Middle East
CANUSA-CPS a division of Canusa Systems Ltd. Unit 3, Sterling Park Gatwick Road Crawley, West Sussex England RH10 9QT Tel: +44 (1293) 541254 Fax: +44 (1293) 541777

Asia/Pacific
CANUSA-CPS Bredero Shaw (S) Pte Ltd# 05-31, Blk 52, Frontier Ubi Avenue 3 Singapore 408867 Tel: +65-6749-8918 Fax: +65-6749-8919

www.canusacps.com

S-ar putea să vă placă și