COLUMN SHOES HPKM, PPKM, PEC

Replaces the brochure 11/2006 9/2007

HPKM, PPKM, PEC -column shoes

Benets of Peikko -column joints Saves time, costs and materials Easy and fast adjustments of straightness and height of the column without packing No need for extensive reinforcement or mould building Doesnt need support during installation The joint is stiff immediately after installation The foundation level can be higher compared to socket joint Bolt connection doesnt require in-situ welding
Peikko benets reliable: passed demanding test program competitive price and delivery time economical and easy to use in designing, manufacturing and installation of the elements

CONTENTS
1. DESCRIPTION OF THE SYSTEM .......................4 2. DIMENSIONS AND MATERIALS ......................5 3. MANUFACTURING ..........................................6
3.1 Manufacturing method 3.2 Quality control 6 6

4. CAPACITIES ....................................................6 5. APPLICATION ..................................................7

5.1 Limitations for application 5.2 Design principles
5.2.1 The concrete cover thickness 5.2.2 Columns reinforcement 5.2.3 Joining to foundations and column to column connections

7 7
7 7 14

5.3 Minimum column sizes using standard column shoes 5.4 Floor height columns 5.5 Special column shoes
5.5.1 Column shoes on an integrated steel plate

14 15 15
15

6. INSTALLATION ..............................................16
6.1 Installation tolerances 6.2 Installation to the mould 6.3 Installation of the column shoes 16 16 17

7. USING PEIKCOL -SOFTWARE TO CALCULATE THE CAPACITY OF THE COLUMN CONNECTION ................................18
7.1 Using the software 18

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COLUMN SHOES
1. DESCRIPTION OF THE SYSTEM
Peikko HPKM, PPKM and PEC column shoes are fastening items which allow moment stiff extensions and connections between prefabricated columns and for example foundations. All the forces on the column are transferred with column shoes and bolts to the bearing structure, for example to the foundation. A prefabricated column is xed to anchor bolts which are cast into the base of the structure. Fixing is achieved with nuts and washers attached to the anchor bolts. It is also possible to set the column at the correct height level and vertical position. The joint between column base and structure below should be grouted as soon as possible after installation. After that the connection parts and grouting will work as reinforced concrete structure. The number of column shoes in the column depends on the dimensions of the column, forces on the column, concrete grade and type of column shoe used. Usually four column shoes are enough to create a moment stiff connection.

Figure 1. Column shoes and anchoring bolts in column connection.

2. DIMENSIONS AND MATERIALS

Materials and stadards: Plates Ribbed bars S355J2+N A500HW B500B SFS-EN 10025 SFS 1215 prEN 10080-1:1999

Table 1. Dimensions [mm] and weights [kg] of the HPKM column shoes.

HPKM 16 B C
H 40-46 85 75 50 740 15 27 30 2.1 yellow

HPKM 20
95 80 50 835 20 30 30 3.5 blue

HPKM 24
105 85 50 1040 30 35 30 6.1 grey

HPKM 30
120 90 50 1310 45 40 30 12.3 green

HPKM 39
150 110 60 1775 50 55 37 23.3 orange

tolerances

+3, -0 +2, -0 1 10

E H t

B t

+2, -0

E C

weight colour

Table 2. Dimensions [mm] and weights [kg] of the PPKM column shoes.

PPKM 36 B C
H 45 130 105 50 1890 40 50 37 .8 red

PPKM 39
130 115 60 2020 40 55 45.6 brown

PPKM 45
130 123 60 2230 50 60 61.2 violet

PPKM 52
150 131 60 2560 60 70 95.2 white

tolerances

+3, -0 +2, -0 1 10

E H t

B t

weight
E

+2, -0

colour

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COLUMN SHOES
Table 3. Dimensions [mm] and weights [kg] of the PEC column shoes.

PEC 24 B C E H
45-47 H

PEC 30
130 105 50 1430 45 45 30 19.1 black

PEC 36
170 115 60* 1855 50 55 37 30.2 red

tolerances
+3, -0 +2, -0 1 10

108 90 50 1138 30 35 30 9.7 light blue

+2, -0

X weight

color
E C

* Note! Distance from edge differs from PPKM 36. Table 4. Capacities of the column shoes [kN]. The capacity of the joint is according to the lower structural class.

3. MANUFACTURING
3.1 Manufacturing method
Plates Ribbed bars Welding Welding class Flame and mechanical cutting Mechanical cutting MAG by hand or with a robot

RL 1

RL 2

C (SFS-EN 25817) column shoe

HPKM 16 HPKM 20 HPKM 24 HPKM 30 HPKM 39 PPKM 36 PPKM 39 PPKM 45

3.2 Quality control

The quality control involved in producing the steel parts conforms to the requirements set by the Finnish Building Codes. Peikko Finland Oy is under the Inspecta Certication for quality control. Column shoes have certied product declarations conrmed by the Concrete Association of Finland. Products are marked with the mark of Inspecta, the emblem of Peikko Group, the type of the product and year and a week of manufacturing.

bolt
HPM 16 HPM 20 HPM 24 HPM 30 HPM 39 PPM 36 PPM 39 PPM 45 PPM 52 PPM 22 PPM 27 PPM 36 PPM 36 PPM 45 PPM 52

concrete grade K40-1

71.3 111.3 160.4 255.0 443.6 519.9 621.1 831.1 1118.7 212.1 321.3 519.9 519.9 831.1 1118.7

K40-2
65.4 102.0 147 .0 233.7 406.6 476.6 569.3 761.8 1025.5 194.4 294.5 476.6 476.6 761.8 1025.5

ETA
61.7 96.3 138.7 220.4 383.4 435.7 520.5 696.5 937 .6 161.6 244.8 435.7 435.7 696.5 937 .6

4. CAPACITIES
The capacities in table 4 are according to the Finnish Building Codes. If you require capacities according to other regulations, please contact Peikkos technical support. The capacities of the joints are related to the bolt used. The capacities of the column shoes can be measured with PeikCol dimensioning program.

PPKM 52 PEC 24 PEC 30 PEC 36 PKKM 36 PKKM 45 PKKM 52

5. APPLICATION
5.1 Limitations for application
The capacities of the column shoes have been calculated for static loads. In the case of dynamic and fatigue loads, greater safety factors have to be used individually for each case. If the application conditions are below 20 C, it is necessary to consider using plates with better cold impact resistance.

5.2.2 Columns reinforcement

The space required by casting boxes has to be taken into account when designing the length of columns reinforcement. The lower end of the column above the casting boxes is reinforced as shown in chapters 5.2.2.1 - 5.2.2.3. EC 2 requires separate stirrups for the splice area of the main bars.

5.2 Design principles

The joint durability during the erection should be checked. It can be checked with PeikCol dimensioning program. The position of the column shoes and the thickness of grouting concrete dene the height level of the bolt from the surface of the concrete. For columns which are installed only on bolts, the bolts should be calculated for the bending and buckling caused by wind load and dead load. If the size of the bolt is not sufcient, bigger column shoes and bolts must be used. The grouting of the joints should be done as soon as possible after erecting the prefabricated columns.

5.2.1 The concrete cover thickness

The re-resistance period and environment class, in which the column shoe is situated, denes the concrete cover thickness according to local regulations. The concrete cover thickness is 40 - 46 mm in HPKM column shoes, 45 mm in PPKM column shoes and 45 - 47 mm in PEC column shoes when the column shoes are located in the corners of the column. A greater concrete cover thickness can be achieved by moving the column shoe closer towards the centre of the column. Location of the foundation bolts have to be presented in the foundation drawing.

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COLUMN SHOES
5.2.2.1 Details for additional reinforcement with HPKM column shoes
HPKM 30 shown in the pictures. We recommend that reinforcement for splices is done according to EC 2 (9.5.3 and 8.7 .4.1)

lb

3
1

Main bars (according to plans)

lb
3
1
3

lb
4
3

Main bars (according to plans)

Table 5. The required stirrups for HPKM 16 - 39 column shoes and the minimum length of lb (U-stirrups bar above column shoes side plate).

HPKM 16
U-stirrups U-stirrups for middle shoes / pair stirrups

HPKM 20
4 T6

HPKM 24
4 T6

HPKM 30
4 T6

HPKM 39
4 T8

1 2 3
a b

4 T6

2 T6

2 T6

2 T6

2 T6

2 T8

2 T8 145 2 T8 300

2 T8 170 2 T8 300

2+1 T8 205 40 2+1 T8 300

2+1 T8 245 40 2+1 T8 300

2+1 T10 305 40 2+1 T10 500

middle stirrups lb

T = A500HW (or corresponding)

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COLUMN SHOES
5.2.2.2 Details for additional reinforcement with PPKM column shoes
PPKM 39 shown in the pictures. We recommend that reinforcement for splices is done according to EC 2 (9.5.3 and 8.7 .4.1)

lb

3
1
Main bars (according to plans)

3
1

10

lb

3
1

3
1

lb

3
Main bars (according to plans)

Table 6. The required stirrups for PPKM 36 - 52 column shoes and the minimum length of lb (U-stirrups bar above column shoes side plate).

PPKM 36
U-stirrups U-stirrups for middle shoes / pair stirrups

PPKM 39
4 T8

PPKM 45
4 T8

PPKM 52
4 T8

1 2 3
a b* c

4 T8

3
2 T8 2 T8 2 T8 2 T8

2+1 T10 250 40 2+1 T10 500 mm

2+2 T10 270 45 2+2 T10 500 mm

2+2+1 T10 300 45 40 2+2+1 T10 500 mm

2+2+1 T12 330

45 2+2+1 T12 500 mm

middle stirrups lb

T = A500HW (or corresponding)

*Measure b is to the middle of reinforcement bundle or single bar

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50

b c

COLUMN SHOES
5.2.2.3 Details for additional reinforcement with PEC column shoes
PEC 36 shown in the pictures. We recommend that reinforcement for splices is done according to EC 2 (9.5.3 and 8.7 .4.1)

lb

3
1
Main bars (according to plans)

12

lb

3
1

3
1

lb

3
1

3 2
4

Main bars (according to plans)

Table 7 . The required stirrups for PEC 24 - 36 column shoes and the minimum length of lb (U-stirrups bar above column shoes side plate).

PEC 24
U-stirrups U-stirrups for middle shoes / pair stirrups

PEC 30
4 T6

PEC 36
4 T8

1 2 3
a b*

4 T6

2 T6

2 T6

2 T8

2+1 T8 225 40 2+1 T8 300 mm

2+2 T8 280 40 2+2 T8 300 mm

2+1 T10 330 40 2+1 T10 500 mm

middle stirrups lb

T = A500HW (or corresponding)

*Measure b is to the middle of reinforcement bundle or single bar

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COLUMN SHOES
5.2.3 Joining to foundations and column to column connections
Table 8. The expansion of the min [mm] and splitting stirrups. concrete grade (column)
Ash

concrete grade (foundation)

the bolts of the tension side yield

cross section compressed

diametric reinforcement (A500HW or corresponding) Ash > A [mm2] A = B x H / 430

K40-1

K30-2

0,13 x H

0,24 x H

K50-1
Ash
H

K30-2

0,26 x H

0,43 x H

A = B x H / 240

K60-1

K30-2

0,38 x H

0,61 x H

A = B x H / 170

K60-1
B

K40-2

0,20 x H

0,33 x H

A = B x H / 278

K80-1

K40-2

0,38 x H

0,61 x H

A = B x H / 153

The concrete strength of the lower column, in the column to column connection should be at least the same as the concrete strength of the upper column.

5.3 Minimum column sizes using standard column shoes

Table 9. Standard column shoes in the rectangular column [mm].

HPKM
b A1 A1 b

PPKM
30 149 300 39 187 380 36 184 380 39 188 380 45 238 480 52 288 580 24 140 280

PEC
30 173 346 36 194 388

16

20 117 245

24 132 270

A1 bmin

112 235

Table 10. Standard column shoes in the circular column [mm].

c/ c

HPKM
16 20 143 300 24 164 335 30 187 380 39 235 480 36 234 480

PPKM
39 235 480 45 306 630 52 374 770 24 175 350

PEC
30 220 440 36 245 490

A2
d

A2

136 280

dmin

c/c =

d - 2E 2

(E from tables 1, 2 and 3)

If column shoes must be placed in the smaller column, please contact Peikkos technical support. The center distances of the anchor bolts for the full capacity are found from Peikko PPM and HPM anchor bolts manual.

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5.4 Floor height columns

By using HPKM 16 - 39 column shoes with column height HPM bolts the splices needed for the column can be reduced. The bolts also act as the main reinforcement of the column. This way the needed reinforcement materials can be greatly reduced. The bolts are manufactured to the required length.

5.5.1 Column shoes on an integrated steel plate

Integrated steel plate is used if the column shoes are too big for the columns section or the plate is used as a mould. The plate can be made the same size as the columns intersection or just part of it.

Figure 3. Column shoes on an integrated steel plate. Figure 2. Rectangular and circular column with oor height reinforcement.

5.5 Special column shoes

Special column shoes might be needed for example in circular columns or on the side of the column as middle shoes. Column shoes can also be made with a integrated steel plate.

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COLUMN SHOES
6. INSTALLATION
6.1 Installation tolerances
Tolerances on the horizontal plane 2 mm
Figure 4. Separate casting box for the column shoe.

6.2 Installation to the mould

The column shoes are placed into the reinforcement and xed by their bottom plates to the moulds end plate with bolts. There are separate casting boxes available for the types HPKM 16 - 39 that also enable the shoes to be fastened to the end plate of the mould with provided bolts. These parts are painted by the same colour as corresponding column shoes so that they can be matched easily. The bolt M16, which always comes with a spacer equal to the size of the column shoes bolt hole, is used for attachment. With the help of the spacer, the shoe can be xed to the correct place in the end plate. A check list before casting The right type of column shoe is being used column shoes are attached in the right position anchor bars of the column shoe are banded into the main reinforcement casting boxes are in place and lled if necessary A check list after casting no changes has occurred in shoe position shoe has not rotated possible joint casting tubes are not lled with concrete casting boxes and excess concrete has been removed

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6.3 Installation of the column shoes

The column is installed at the proper level either by placing it directly on the bolts or by using steel plates under the column. After the bolts have been tightened, for example with ring spanner, the crane can be detached from the column. The installation must be done according to the erection plan. Installation instructions can be found also in Peikko PPM and HPM anchor bolts manual. After the column is installed at right height and postition, and the nuts are tightened, the joint can be casted by following instructions from concrete provider. The concrete must be non-shrinking type and match plans. The grouting mortar strength must be at least 70% of the needed concrete grade of the column.

Table 13. Installation tolerances and the anchoring bolts height level from the surface of concrete when HPKM, PPKM and PEC column shoes are used.
installation tolerance T installation tolerance T

location tolerance of bolt group 10 mm

column shoe

connecting bolt

grouting

bolts height from the casting surface 105

installation tolerance for the bolt T

Figure 5. The joint can be grouted for example with pressure vessel.

HPKM 16 HPKM 20 HPKM 24 HPKM 30 HPKM 39 PPKM 36 PPKM 39 PPKM 45 PPKM 52 PEC 24 PEC 30 PEC 36

HPM 16 HPM 20 HPM 24 HPM 30 HPM 39 PPM 36 PPM 39 PPM 45 PPM 52 PPM 22 PPM 27 PPM 36

50

50

115

50

130

50

150

60

180

55

170

60

180

65

195

70

225

50

130

50

160

55

180

4
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COLUMN SHOES
7. USING PEIKCOL -SOFTWARE TO CALCULATE THE CAPACITY OF THE COLUMN CONNECTION
With PeikCol dimensioning software the capacity of column connection can be easily and quickly calculated and veried. The software can be freely downloaded from Peikkos website www.peikko.com. force is given as positive value when there is compression in the joint. 6. Calculate the capacity of the joint by clicking the calculator -icon. 7 . Compare the given reference point (Nd, Md) with the Pi-capacity curve of the bolts. If the reference point remains inside of the capacity curve, the chosen joint connection is acceptable. 8. The capacity of the joint during erection situation can be veried the following way: Choose Erection situation.. from Dimensioning pulldown menu. Choose Fixed for the buckling length of the bolt. Calculate and input the design values of forces for installation situation. Click the Calc -button, and the software will calculate the utilization rate. If the rate remains under 100%, the chosen column shoes are acceptable. More information about the PeikCol from Peikkos technical support.

7.1 Using the software

1. First, determine the design values of forces in the column joint at the joint level. Nd = design value of normal force [kN] Md = design value of bending moment [kNm] The additional bending moment caused by eccentrical normal force must be added to the design value of bending moment. Choose used materials. Choose the shape of cross section and input the dimensions. Choose desired column shoe type. Input the design forces of the joint. Also 2-axis bending moment can be checked. Normal

2. 3. 4. 5.

Figure 6. PeikCol -dimensioning software.

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