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Table 4-6 Troubleshooting Guide -- Centrifugal Process Pumps Symptoms Symptoms D C B A Insufficient Disch. Pressure . Intermittent Operation . Insufficient Capacity . No Liquid Delivery . Possible Causes # A B Pump Is Cavitating 1 2 1 (Symptom For Liquid Vaporizing In Suction System) -Horizontal Pumps C 1 D E F 9 Short Bearing Life Short Mech. Seal Life Vibration & Noise G 1 E F G A B C D Table 4-6 (cont.) Symptoms Insufficient Disch. Pressure . Intermittent Operation . Insufficient Capacity . No Liquid Delivery . Possible Causes Strainer Partially Clogged Pump Impeller Clogged Suction And/Or Discharge Valve(s) Closed Viscosity Too High # 7 8 9 A B 3 8 C D E F G Symptoms Short Bearing Life Short Mech. Seal Life Vibration & Noise Power Demand Excessive H # 7 8 9 Possible Remedies E F G H
* If Pump Is Above
Liquid Level, Raise Liquid Level Closer To Pump
8 9
* If Liquid Is Above
Pump, Increase Liquid Level Elevation SUCTION PROBLEMS Insufficient 2 Immersion Of Suction Pipe Or Bell (VertTurbinePump) Pump Not Primed 3 1 1 1 1 2
10
4 10
* Heat Up Liquid To
Reduce Viscosity
* Lower
* Increase Size Of
HYDRAULIC SYSTEM Discharge Piping To Reduce Pressure Loss
* Increase System
Resistance 1 2 3
* Increase System
Resistance To Obtain Design Flow
* Check Design
Parameters Such As Impeller Size, Etc. Total System Head Higher Than Design Head Of Pump 13 6 5 4 10 2 13
* Decrease System
Resistance To Obtain Design Flow
* Check Design
Parameters Such As Impeller Size, Etc. Unsuitable Pumps In Parallel Operation 14 7 6 6 1 A B C D E F G H 14 15 #
* Install
Chamber Supply Tank Empty Obstructions In Lines Or Pump Housing Possible Causes 5 6 # 3 9 A B C 7 D E F 7 G H 5 6 #
Gas Separation
* Check Design
Parameters
* Check Mechanical
Seal Selection Strategy Possible Remedies
Insufficient Disch. Pressure . Short Bearing Life Short Mech. Seal Life Vibration & Noise G
Power Demand Excessive H H # Possible Remedies 1 16 * Check Motor Voltage Slow Down Driver 17 6 18
2 3
* Consult Driver
Troubleshooting Guide
Inspect Parts For Defects - Repair Or Replace. Use Bearing Failure Analysis Guide
*
Unbalance - Driver 26 5 7 9 26
19
10
12 19
MECHANICAL
27 28 # A B C D
4 6 E
27
20
7 20
8 10 11 28 F G H #
* Consult Motor
Troubleshooting Guide Possible Remedies
21
21
* Check For
Misalignment
22 23 3 4
6 7
22 8 23
* Check Deflection
(Should Not Exceed 0.002"). Replace Shaft And Bearings If Necessary
1-800-767-6700
This material was reproduced from Practical Machinery Management for Process Plants: Machinery Failure Analysis and Troubleshooting by Heinz P. Bloch and Fred K. Geitner by permission of the publisher Butterworth Heinemann of 225 Wildwood Avenue, Woburn MA 01801 (www.bh.com). 10% Discount on copies of this book will be offered with this sheet.
24 # A B C
8 D E F G
9 24 H #
* Check Impeller
Clearances Possible Remedies