741

SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM

SLIDING ROOF SYSTEM

7405N02

LOCATION

Sliding Roof Drive Gear SubAssy (Include Sliding Roof Limit Switch)

Sliding Roof Switch Assy (Include Power Window Relay)

Sliding Roof Housing

A65611

2004 COROLLA (RM1037U)

Author:

Date:

1815

742
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
7405O02

ONVEHICLE INSPECTION
1. (a) INSPECT SLIDING ROOF FUNCTION Check the slide opening operation (Manual). (1) Turn the ignition switch ON. (2) When keeping operating the sliding roof switch to the OPEN side, check that the roof glass will slide and be fully opened. Check the slide closing operation (Manual). (1) Turn the ignition switch ON. (2) When keeping operating the slide roof switch to CLOSE side, check that the roof glass will slide but stop halfway. (3) When operating the sliding roof switch to the CLOSE side again after the above operation, check that the roof glass will slide again from the halfway position and be fully closed.

(b)

Wire Harness Side

2. (a)

INSPECT SLIDING ROOF DRIVE GEAR Disconnect the connector from the relay and switch, and inspect the connector on the wire harness side, as shown in the chart.
Terminal No. 45 8 Body ground 6 Body ground Condition Constant Constant No.1 limit switch OFF (Sliding roof closed) No.1 limit switch ON (Sliding roof closed) No.2 limit switch OFF (Sliding roof tilted up open approx. 200 mm (7.87 in.)) No.2 limit switch ON (Except for conditions mentioned above) Ignition switch LOCK or ACC Ignition switch ON Specified condition Continuity Continuity No continuity Continuity

I32734

6 Body ground

7 Body ground

No continuity

7 Body ground

Continuity

2 Body ground 2 Body ground * Exceptions:

* No voltage Battery positive voltage

For 60 seconds after the ignition switch ON OFF (ACC) or until the driver or passenger door is opened after the ignition switch ON OFF (ACC). If the result is not as specified, replace the relay.

2004 COROLLA (RM1037U)

Author:

Date:

1816

743
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
7405P02

PROBLEM SYMPTOMS TABLE

Symptom 1. 2. 3. 4. 5. 6. 7. 1. 2. 3. 4. Suspected Area POWER fuse GAUGE fuse IG1 relay Sliding roof motor switch Sliding roof dive gear Faulty sliding of sliding roof Wire harness Sliding roof motor switch Sliding roof dive gear IG1 relay Wire harness See page 744 744 744 744

Sliding roof system does not operate

Sliding roof system stops operation halfway (Foreign material, such as a stone, is trapped in motor assembly)

2004 COROLLA (RM1037U)

Author:

Date:

1817

744
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
7405Q02

INSPECTION

Switch Pin ON OFF No.1 Limit Switch No.2 Limit Switch

2 1 4 3 6 5

1. (a)

INSPECT SLIDING ROOF LIMIT SWITCH Inspect the sliding roof limit switch continuity. Standard:
Switch position Terminal No. 45 45 46 46 Specified condition No continuity Continuity No continuity Continuity

No.1 limit switch OFF (SW pin released) No.1 limit switch ON (SW pin pushed)
I00881

Switch Pin

No.2 limit switch OFF (SW pin released) No.2 limit switch ON (SW pin pushed)

If the continuity is not as specified, replace the switch.

2. (a)

INSPECT SLIDING ROOF DRIVE GEAR SUBASSY Connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, and check that the motor turns clockwise (moves to the close side).

I24304

(b)

Reverse the polarity, check that the motor turns counterclockwise (moves to the open side). If the operation is not as specified, replace the motor.

I24303

3. (a)

INSPECT SLIDING ROOF MOTOR CIRCUIT BREAKER With the sliding roof in the fully opened position, hold the sliding roof switch in the OPEN side and check that there is circuit breaker operating noise within 10 to 60 seconds.

within 10 to 60 seconds

Front
I32732

2004 COROLLA (RM1037U)

Author:

Date:

1818

745
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM

(b)

With the sliding roof in the fully opened position, hold the sliding roof switch in the CLOSE side and check that the sliding roof begins to close within 60 seconds. If the operation is not as specified, replace the motor.
within 10 to 60 seconds

Front
I01306

4. (a) (b)

INSPECT POWER MAIN RELAY Remove the power window relay from the instrument panel J/B. Inspect the power window relay. Standard:
Terminal No. 12 35 Condition Constant Apply battery voltage between terminals 1 and 2 Specified condition Continuity Continuity

B16200

If the result is not as specified, replace the relay.

2004 COROLLA (RM1037U)

Author:

Date:

1819

746
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

SLIDING ROOF
7405R02

COMPONENTS
Sliding Roof Weatherstrip Roof Wind Deflector Panel Subassy Roof Drip Channel Rear

Sliding Roof Guide Block LH

Sliding Roof Glass Subassy Sliding Roof Guide Block RH

Sliding Roof Housing

Sunshade Trim Subassy Sliding Roof Drive Gear Subassy

4.0 (41, 35 in.lbf)

Drive Cable RH Sunshade Trim Stopper

5.4 (55, 47 in.lbf)

Sliding Roof Panel Stopper

Sliding Roof Panel Stopper

Drive Cable LH

Sunshade Trim Stopper

5.0 (51, 44 in.lbf)

Nm (kgfcm, ftlbf) : Specified torque

Sliding Roof Rail Subassy

A65604

2004 COROLLA (RM1037U)

Author:

Date:

1820

747
SLIDING ROOF/CONVERTIBLE SLIDING ROOF
7406102

OVERHAUL
1. 2. (a) (b) 3. REMOVE ROOF HEADLINING ASSY (See page 7621) REMOVE SLIDING ROOF GLASS SUBASSY Using a torx wrench (T25), remove the 4 screws the sliding roof glass. Pull the glass upward to remove it. REMOVE SLIDING ROOF WEATHERSTRIP

4. REMOVE SLIDING ROOF DRIVE GEAR SUBASSY NOTICE: Remove the drive gear with the sliding roof fully closed. (a) Disconnect the connector. (b) Remove the 3 bolts and drive gear.

A65605

Point Marks

(c) (d)

Remove the screw and cam plate cover. Turn the drive gear to align the point marks, as shown in the illustration. (e) Install the cam plate cover and screw. NOTICE: At the time of installation, if the sliding roof position and drive gear fully closed position are not aligned, the sliding roof does not operate normally.

A65606

2004 COROLLA (RM1037U)

Author:

Date:

1821

748
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

5. (a) (b) (c)

REMOVE SLIDING ROOF HOUSING ASSY Disconnect the 4 drain hoses from the housing. Remove the 8 bolts and 4 brackets. Remove the 6 nuts and housing.

H19843

6. (a)

REMOVE SLIDING ROOF PANEL STOPPER Remove the 2 screws and 2 stoppers.

A66135

7. (a) (b)

REMOVE SUNSHADE TRIM SUBASSY Remove the 2 screws and 2 stoppers. Sliding the sunshade trim backward, remove it.

H19844

2004 COROLLA (RM1037U)

Author:

Date:

1822

749
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

8. (a)

REMOVE ROOF DRIP CHANNEL REAR Remove the roof drip channel rear as shown in the illustration.

H19928

9. (a) 10. (a)

REMOVE SLIDING ROOF DRIVE CABLE LH Sliding the drive cable backward, remove it. REMOVE SLIDING ROOF DRIVE CABLE RH Sliding the drive cable backward, remove it.

A66136

11. (a)

REMOVE ROOF WIND DEFLECTOR PANEL SUBASSY Remove the 2 screws and roof wind deflector panel.

12. (a) 13. (a)

REMOVE SLIDING ROOF GUIDE BLOCK LH Remove the 2 screws and guide block. REMOVE SLIDING ROOF GUIDE BLOCK RH Remove the 2 screws and guide block.

H19845

14. (a)
Rear Side

REMOVE SLIDE ROOF RAIL SUBASSY Remove the 6 screws and sliding roof housing.

Front Side

A66137

15. (a)

INSTALL SLIDE ROOF RAIL SUBASSY Install the sliding roof housing with the 6 screws.

2004 COROLLA (RM1037U)

Author:

Date:

1823

7410
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

16. (a) 17. (a)

INSTALL SLIDING ROOF GUIDE BLOCK LH Install the guide block with the 2 screws. INSTALL SLIDING ROOF GUIDE BLOCK RH Install the guide block with the 2 screws.

H19845

18. (a)

INSTALL ROOF WIND DEFLECTOR PANEL SUBASSY Install the roof deflector panel with the 2 screws.

19. (a) 20. (a)

INSTALL SLIDING ROOF DRIVE CABLE LH Sliding the drive cable forward, install it. INSTALL SLIDING ROOF DRIVE CABLE RH Sliding the drive cable forward, install it.

A66138

21. (a)

INSTALL ROOF DRIP CHANNEL REAR Install the roof drip channel rear, as shown in the illustration.

H42061

22. (a)

INSTALL SUNSHADE TRIM SUBASSY Install the 2 stopper with the 2 screws.

H19844

2004 COROLLA (RM1037U)

Author:

Date:

1824

7411
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

23. (a)

INSTALL SLIDING ROOF PANEL STOPPER Install the 2 stoppers with the 2 screws.

A66135

24. (a) (b) (c)

INSTALL SLIDING ROOF HOUSING ASSY Install the housing with the 6 nuts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) Install the 4 brackets with the 8 bolts. Torque: 5.0 Nm (51 kgfcm, 44 in.lbf) Connect the 4 drain hoses to the housing.

25. (a) (b) 26. 27.

INSTALL SLIDING ROOF DRIVE GEAR SUBASSY Install the drive gear with the 3 bolts. Torque: 5.4 Nm (55 kgfcm, 48 in.lbf) Connect the connector. INSTALL SLIDING ROOF WEATHERSTRIP INSTALL SLIDING ROOF GLASS SUBASSY Torque: 4.0 Nm(41 kgfcm, 35 in.lbf)

A65605

(a)

Difference Level (a) (b) (a)

Check the difference in level between the sliding roof weatherstrip and roof panel. Standard:
Difference in level Place (a) Place (b) Specification 0 + 1.5 mm (0 " 0.059 in.) 0 + 1.5 mm (0 + 0.059 in.) 0 1.0 mm (0 0.039 in.)

H19895

28. (a) (b)

ADJUST SLIDING ROOF GLASS SUBASSY Using a torx wrench (T25), loosen the sliding roof glass installation screws. Adjust the sliding roof glass forward and backward.

H00435

2004 COROLLA (RM1037U)

Author:

Date:

1825

7412
SLIDING ROOF/CONVERTIBLE SLIDING ROOF

(c)

When the front or rear alignment is not correct, remove the drive gear and sliding roof glass, then adjust the drive rail. NOTICE: Remove the drive gear with the sliding roof fully closed.

BO3396

(d) (e)

Adjust the roof rail by sliding the cable forward or backward to align the 2 marks, as shown in the illustration. Install the drive gear and sliding roof glass.

Marks

H00433

29. (a) (b) 30.

INSPECT FOR LEAK Adjusting the sliding roof, check there is no water leak. In case of water leak, readjust the sliding roof. INSTALL ROOF HEADLINING ASSY (See page 7621)

2004 COROLLA (RM1037U)

Author:

Date:

1826