6.6kv Cable Calculation (CC)

Reference :
Unistar High Voltage XLPE Cables - Catalogue

Formula Used :
KVA
Full load current =
KV x
Short circuit current

A = Ish x
t
k
Where
t = short circuit time in sec
k = constant
Voltage Drop
VDROP =
3 * IFL * (R COS f + X SIN f) * L

KV * 1000 * N.R
Where
IFL = Full load current of the Load connected in Amps
KVA = Rating of the Load connected
KV = System Voltage
R = Resistance of the cable in Ohm/Ph/KM
X = Reactance of the cable in Ohm/Ph/KM
L = Length of the cable in meters
N.R = No of Runs of the cable
cosf = Power factor of the system
Voltage Dip
VDIP =
3 * IST * (R COS f + X SIN f) * L

KV * 1000 * N.R
Where
IST = Starting current of the Motor in Amps
KVA = Rating of the Load connected
KV = System Voltage
R = Resistance of the cable in Ohm/Ph/KM
X = Reactance of the cable in Ohm/Ph/KM
L = Length of the cable in meters
N.R = No of Runs of the cable
cosf = Starting Power factor of the system
Derating Factor
o
Ambient temperature correction factor for 50 C =
Group derating factor
Multi Core cables
For 3 circuits, derating factor run in air=
0.92
Therefore the Total derating factor = 0.83x 0.92= 0.7636
0.83
1.1.1)
Primary Air (PA) fans
Load =
KV =
2700 kW
11
2700
Full load current =
165.75
165.75
0.76
217.1
3 x 11 x 0.9 x 0.95
Total derating Factor
0.76
Current to be carried by the cable
Short circuit current =

A=
40
40
x
0.16
94
kA
x
1000
= 170.21
331
mm
Considering 3C x185 cable

3C x 185 XLPE cable can carry
Voltage drop
3x
165.75
x(
11000
0.121
0.211
x
0.9 + 0.0968 x 0.435 ) x 0.2 x 100
Voltage dip
Starting Current =
=
=
3x
745.86
4.5 x Full load Current

4.5 x
165.75
746 A
x(
11000
0.545
0.211
x
0.9 + 0.0968 x 0.436 ) x 0.2 x 100
Conclusion
1 x 3C x 185 XLPE, AL conductor, armoured cable
CABLE SIZING CALCULATIONS FOR 6.6 KV LOADS

REV
S.NO
TAG. NO.
FEEDER
DETAILS
RATED
RATED
POWER KW POWER KVA
RATED
VOLATGE
KV
RATED
CURRENT
STARTING
CURRENT
RATED I /
D.F.
CURRENT
CARRYING
CAPACITY
COS f
SIN f
Area of the
conductor for
HT cables to
withstand
Short circuit
current
CABLE
SIZE
LENGTH
RUN
TYPE
(m)
(NO)
VD %
ST VD %
ST VD
VD LIMIT
LIMIT
ALLOWABL
ALLOWABL
E
E
I. USB-1
6.6kV UNIT SWITCH BOARD-1
INCOMER FROM UAT-1
6.6
1250.00
5625.00
1644.74
1030
0.9
0.435889894
114.2857143
1C x
630
XLPE
100
0.039
0.104
0.079243833
0.356597248
VD < 5 %
STVD< 15%
INCOMER FROM 6MVA DG1
6.6
1250.00
5625.00
1644.74
1030
0.9
0.435889894
114.2857143
1C x
630
XLPE
100
0.039
0.104
0.079243833
0.356597248
VD < 5 %
STVD< 15%
TIE TO COMMON
SWITCHBOARD 1A
6.6
1250.00
5625.00
1644.74
1030
0.9
0.435889894
114.2857143
1C x
630
XLPE
100
0.039
0.104
0.079243833
0.356597248
VD < 5 %
STVD< 15%
TIE TO USB-2
6.6
1250.00
5625.00
1644.74
1030
0.9
0.435889894
114.2857143
1C x
630
XLPE
100
0.039
0.104
0.079243833
0.356597248
VD < 5 %
STVD< 15%
SFC TRANSFORMER1
1760
6.6
162.06
729.28
213.24
240
0.9
0.435889894
114.2857143
3C x
120
XLPE
100
0.197
0.102
0.05658967
0.254653515
VD < 5 %
STVD< 15%
SFE TRANSFORMER1
850
6.6
78.27
352.21
102.99
240
0.9
0.435889894
114.2857143
3C x
120
XLPE
100
0.197
0.102
0.027330238
0.122986073
VD < 5 %
STVD< 15%
UST-1
2000
6.6
184.16
828.73
242.32
240
0.9
0.435889894
114.2857143
3C x
150
XLPE
75
0.159
0.099
0.040507416
0.182283373
VD < 5 %
STVD< 15%
HP FEED WATER
PUMP-1
2080
6.6
212.81
957.65
280.01
305
0.9
0.435889894
114.2857143
3C x
185
XLPE
75
0.127
0.097
0.039351547
0.177072101
VD < 5 %
STVD< 15%
HP FEED WATER
PUMP-2 (STAND BY)
2080
6.6
212.81
957.65
280.01
305
0.9
0.435889894
114.2857143
3C x
185
XLPE
150
0.211
0.097
0.116702224
0.525140287
VD < 5 %
STVD< 15%
10
CONDENSATE
FORWARDING PUMP1
224
6.6
22.92
103.13
30.16
240
0.9
0.435889894
114.2857143
3C x
120
XLPE
150
0.197
0.102
0.012003869
0.054015179
VD < 5 %
STVD< 15%
11
CONDENSATE
FORWARDING PUMP3 (STSNDBY)
224
6.6
22.92
103.13
30.16
240
0.9
0.435889894
114.2857143
3C x
120
XLPE
150
0.197
0.102
0.012003869
0.054015179
VD < 5 %
STVD< 15%
12
UST-3
2000
6.6
184.16
828.73
242.32
270
0.9
0.435889894
114.2857143
3C x
150
XLPE
75
0.159
0.099
0.040507416
0.182283373
VD < 5 %
STVD< 15%
13
UST-5
2000
6.6
184.16
828.73
242.32
270
0.9
0.435889894
114.2857143
3C x
150
XLPE
75
0.159
0.099
0.040507416
0.182283373
VD < 5 %
STVD< 15%
FINAL
CABLE
SIZE
TOTAL
LENGTH
1Cx630
600
1Cx630
600
1Cx630
600
1Cx630
600
3Cx120
100
3Cx120
100
3Cx150
75
3Cx185
75
3Cx185
150
3Cx120
150
3Cx120
150
3Cx150
75
3Cx150
75
USB-1
CABLE SIZE (SQMM)
CABLE TYPE
1Cx630
3Cx185
3Cx150
3Cx120
CU
CU
CU
CU
TOTAL LENGTH
(mtr)
2400
225
225
500

6.6kv Cable Calculation (CC)

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6.6kv Cable Calculation (CC)

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Reference :

Unistar High Voltage XLPE Cables - Catalogue

Short circuit current

3 * IFL * (R COS f + X SIN f) * L

3 * IST * (R COS f + X SIN f) * L

Full load current =

Current to be carried by the cable

Short circuit current =

Considering 3C x185 cable

0.9 + 0.0968 x 0.435 ) x 0.2 x 100

4.5 x Full load Current

0.9 + 0.0968 x 0.436 ) x 0.2 x 100

CABLE SIZING CALCULATIONS FOR 6.6 KV LOADS

6.6kV UNIT SWITCH BOARD-1

INCOMER FROM UAT-1

INCOMER FROM 6MVA DG1

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