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SCHEDULE OF QUANTITY (TO BE READ ALONG WITH SCOPE
OF JOB AND TECHNICAL SPECIFICATIONS)


Line
No.

ITEM DESCRIPTION

Unit

Qty

1

Laying and welding of 20" NB, 6.4 mm thick pipes in the pipe alley
and tank farm area as per the specified procedure. The pipe welding
and laying rate shall be basis Per Running Meter for the total laid
length. It shall be inclusive of transportation and laying of pipes,
bends, reducer, fittings and other materials, beveling of raw-cut ends
of pipes and bends, welding (pipes, miter bends, T-joints, reducer,
flanges etc), fabrication of all pipe work (except items which has
been covered under separate items) and Radiography of 10% joints.
Job also includes nut bolt servicing and facilitating connection to the
tank / existing old pipelines / hookup points at no extra cost. Detailed
scope and specification of job has been separately covered under
Fabrication & erection, Laying, Welding headings. Hydro testing is
not in the scope of this item and covered under a separate item.

RMT

1500
2

Cutting and removal of existing 20"old pipeline sections along with
valves, vent points, drain points, etc with all it's attachments
complete, from the site. Job includes cold cutting using hacksaw /
gas cutting of pipes in 6 meter average lengths as advised by HPCL
(hot work will be permitted only in fabrication yard / out side pipe
alley), servicing nuts and bolts and isolating valves & fittings
wherever required. Rates shall be per running meter basis for
dismantled line length and shall also include lifting, removing,
transporting the pipes, valves, spool pieces and other attached
fittings to MPSPL yard and properly stacking them in assorted
manner at place shown by MPSPL.

RMT

100
3

Cutting and removal of existing 16"old pipeline sections. All other
details as per line No. 2
RMT

50
4 Laying and welding of 16" dia pipes. Jobs shall be carried out as per
specified procedure and details of line No. 1.
RMT 50
5 Pipe welding (up to Schedule 40) on Inch Dia basis for line sizes not
specified / covered in the schedule of quantity (2" to 10") as per
specified procedure and item details of Line No. 1.

Inch Dia 200
6 Welding of 20" SORF / WNRF flanges where ever required on the
line, as per the specified welding procedure. The flanges shall be in
perpendicular plane of the line, unless site conditions require it else
wise.

NO 70
7 Fabrication and welding of 90 Deg miter bends for 20" Dia pipes as
per site requirement and instruction of HPCL site engineer. 20
Pipes will be supplied by HPCL

NO 40
8 Fabrication and welding of 45 Deg miter bends for 20" Dia pipes as
per site requirement and instruction of HPCL site engineer. 20
Pipes will be supplied by HPCL

NO 15
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9 Fabrication and welding of 90 Deg miter bends for 16" Dia pipes as
per site requirement and instruction of HPCL site engineer. 16
Pipes will be supplied by HPCL

NO 2
10 Fabrication and welding of 45 Deg miter bends for 16" Dia pipes as
per site requirement and instruction of HPCL site engineer. 16
Pipes will be supplied by HPCL

NO 2
11 Fabrication and welding of reducer from 20 dia pipe to any size as
per site requirement and instruction of HPCL site engineer.
Fabrication and welding of unspecified miter bend as per site
requirement and instruction of HPCL site engineer from 20 dia pipe.
20 Pipes will be supplied by HPCL. Payment will be made per
running meter of welding length basis.

RMT 200
12 Fabrication and welding of Tee branch connection from 20 dia pipe
to any size of pipe as per site requirement and instruction of
HPCL site engineer. Job also includes fabrication and welding of
reinforcement pad. Pipes will be supplied by HPCL

Inch Dia 250
13 Transportation (from any location inside refinery) and installation of
20" dia motor operated gate valves on the line as per site
requirement / drawings

NO 3
14 Transportation (from any location inside refinery) and installation of
20" dia manual operated gate valves on the line /tank as per site
requirement / drawings

NO 5
15 Transportation (from any location inside refinery) and installation of
20" dia Non Return valves on the line as per site requirement /
drawings

NO 3
16 Welding of Corrosion pad for 20" Dia line. Pipe pieces for
corrosion pad shall be provided by HPCL. Typical drawing
attached. Rate shall be per pad basis.

NO 250
17 Applying Denso / Raychem coating tape by wrapping on Pipelines
as per manufacturer specifications at bends, dyke walls, road
crossings or where ever required. The surface shall be shot blast
cleaned, applied with primer and then tape shall be applied. Rate
shall be per Sq. Mtrs of pipe surface basis and shall include
providing all consumables, skilled manpower for applying primer &
tape COAT and arranging security for company supplied materials
etc all complete. Denso / Raychem tape & Primer will be supplied
by HPCL.

SQM 350
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18 Road Crossing : Road cutting, Excavation and Restoration of
asphalted road (Approx. 12 meter length, 1.5 meter width and 1.5
meter depth) to facilitate laying of new pipes. Job includes restoring
the same to the original level by backfilling, compacting,
asphalting as per the specification (230 mm Rubble Soling, Two
layer of WBM each 75 mm thick, asphalting 50 mm thick & 12mm
thick seal coat), to the satisfaction of the HPCL site Engineer. Job on
Lumps sum per road crossing basis. Payment for pipe welding,
hydrotesting, radiography etc. will be made as per line No. 1


NO 15
19 Hydro testing : Hydrotest of 20 dia pipelines on running meter
basis as per detail scope of job and Technical specifications. Water
can be taken from HP hydrant line. Rate shall be inclusive of all
spading, de-spading, water pumping, pressurization, removal of
spades and final hook up of line with tanks and other lines.

RMT 1500
20 ABRASIVE BLASTING AND PAINTING : Abrasive blasting (Cu-Slag)
to SA 2 and painting with airless spray system to pipeline as per
detail scope of job and technical specifications (as per system 1)
attached with this tender. Payment will be made per square meter of
pipe surface basis.
SQM 2400
21 HAND TOOL CLEANING AND PAINTING : Hand tool cleaning and
painting with brush application to pipeline as per details technical
specifications (as per system 2) attached with this tender. This will be
done only in those places where blast cleaning is not possible or it is
advised by HPCL. Payment will be made per square meter of pipe
surface basis.
SQM 500

22
Excavation : Scope covers excavation of any type of soil excluding
hard rock in foundations, for cutting & restoration of dyke walls and
specified locations, up to maximum excavation depth of 1.5 meters as
per advice of HPCL. Item covers dressing the sides and bottom,
compaction and if required, layered restoration with the same
excavated soil (with water flooding) at no extra cost. All excavated /
excess soil generated under this order shall be disposed off out side
refinery premises at any dumping yard, identified by the contractor.
Excavation shall be carried out, taking precautions for the underground
utilities, if any. The job also includes bailing out water if
encountered, shoring, strutting, backfilling and compacting the
excavated earth in the sides of foundations. Rates per cubic meter
of actual excavated quantity inclusive of all cost.


CUM

250

23 RUBBLE SOLING : Rubble Soling shall be done with 230 mm and
down size stone for sub bases in pipe support foundation and where
ever required. The job includes hand packing, filling the interstices
with chips, spalls and binding with grit and selected murrum,
watering, compacting by hand ramming. Compacted thickness of
rubble soling has to be 230mm. Rates on actual compacted
quantities in Square Meter basis.


SQM

250
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24
PCC (1:3:6) : Providing and laying PCC (1:3:6) with cement, coarse
sand of minimum grade II and 40 mm downsize graded stone metal
aggregate with smooth surface finish after compacting the surface.
PCC work shall be carried out with proper compaction either by
ramming or with the help of immersion type mechanical vibrating
equipments as per site conditions. It shall be cured for min.14 days
by 25 mm water flooding / wet gunny bags. Rate is inclusive of all
material, manpower, machine mixing, shuttering, compacting, curing etc
complete.


CUM

25

25 RCC (1:1.5:3) : Providing and laying RCC 1:1.5:3 concrete for footing
using 20 mm and down size graded crushed aggregate including providing
and fixing necessary steel/plywood shuttering, scaffolding, machine mixing,
compacting by mechanical vibrators, curing, etc complete. Concrete shall
conform to IS 456-Latest edition. Party to carry out required (7 days and
28 days) cube test at approve lab at his own cost and report to be
submitted to HPCL. Rate shall be excluding the cost of steel reinforcement
, which will be paid under a separate item. (Make of Cement has to be
ACC, Birla, Ambuja or UltraTech make for RCC and PCC job)


CUM

75

26 REINFORCEMENT STEEL : Supplying, fabricating, and placing in
position TMT reinforcement bar conforming to IS 1786 grade FE 415
/ FE 500 including cutting, bending & supply and binding with 18
SWG annealed binding wire. Payment shall be made as per
reinforcement drawings and as per theoretical weights only.
Authorized chairs, spacers and laps will be considered for payment.
Weight of binding wire shall not be considered for payment.
Payments of 40 mm dia rods to be provided at the top of the
foundation will be made under this item. Reinforcement steel has to
be SAIL / TATA TISCON make. Party has to submit manufacturers
test report. Samples of reinforcement will be sent to Lab and cost of
testing will be borne by vendor.


MT

15

27 SAND FILLING : Supplying and filling locally available good quality
river sand in layers of 150 mm thick including watering and
compacting till maximum compaction is achieved as directed by
Engineer In Charge. Compacted volume shall be considered for
payment.


CUM

50

28 BRICK MASONRY WORK : Providing and constructing brick
masonry 230mm thick and above in CM 1:5 using first quality
bricks of Class designation 50 (minimum) and conforming to IS-
1077-1986 including providing all openings and projections , raking
the joints to 1 cm deep, scaffolding, soaking of bricks in water prior
to use and curing etc complete as per specifications for foundation
and super structure.


CUM,

10
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29 PLASTERING : Providing and laying average 12 mm thick sand
faced cement plaster in single coat in CM 1:4 . Rate shall include
providing necessary scaffolding, chicken wire mesh at all joints of
brick and concrete surfaces, with a minimum overlap of 150 mm in
all directions, providing drip mould and curing complete. No extra
payment shall be made for additional thickness if required to achieve
perfect line and level.


SQM

100

30 STRUCTURAL STEEL WORK : Supplying, erecting and fixing in
position Pre- fabricated structures as per site requirement (Beams,
Columns, Trusses, Plates etc. ) with Ms rolled sections of SAIL /
TATA TISCON or equivalent make at all elevations for pipe support
and platforms using structural steel sections conforming to IS:2062,
including cutting, welding / bolting, supply of bolts/nuts/washers,
foundation bolt etc., complete as per drawings with all materials and
labour complete. (No welding is permitted at site without a written
consent from EIC). The rate quoted shall include cost of bolts, nuts,
washers, foundation bolt welding and electrodes and any other
consumables required for completing the work. The Design of the
pipe support / platform shall be Provided by HPCL.
Scope shall also cover cleaning the structural surfaces with wire
brush and painting the structure with following coats of HPCL
approved colour:

A) One coat of zinc phosphate primer (40 micron DFT)
B) One coat of primer HB MIO (50 micron DFT)
C) Two coats of Synthet ic Enamel (25 micron DFT / Coat).
Rates inclusive of all complete. Billing on per Metric Ton basis, on
standard weight calculation based on actual measurement at site,
excluding the fasteners.


MT

5