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DDL-9000B Series

Direct-drive, High-speed, 1-needle Lockstitch Machine with Automatic Thread Trimmer

The DDL-9000B Series is the premier model of the 1-needle lockstitch machine with respect to functions, performance and design.

DDL-9000B-MS-WB/CP-180A

DDL-9000B Series
Direct-drive, High-speed, 1-needle Lockstitch Machine with Automatic Thread Trimmer

Energy saving

DRY

This 1-needle lockstitch machine is JUKI's highly advanced model provided with a thread trimmer which operates at the highest speed of its kind, a mechanism which promises silent operation and various technical features which promise power saving.
JUKI pursues the highest seam quality, highest productivity, easiest operation and smallest power consumption at all times. Now, JUKI has launched its cutting-edge 1-needle lockstitch machine which is a successor model of the DDL-9000 and DDL-9000A. The DDL-9000B is the top of the line lockstitch machine developed by JUKI, a company which always strives toward the achievement of genuine quality.

JUKI ECO PRODUCTS

The DDL-9000B is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.
This sewing machine reduces power consumption by 15% as compared with the conventional models. The sewing machine satisfies the requirements stipulated in the "JUKI Group Green Procurement Guidelines*. " And it certainly complies with the RoHS Directive*. The DDL-9000B uses more common parts than the conventional models. In addition, the total number of parts has been reduced by 15%. The mass ratio of unrecyclable parts has been reduced by 4% and the mass of the product has been reduced by 14% as compared with the conventional models.

For details of JUKI ECO PRODUCTS, refer to : http://www.juki.co.jp/eco_e/index.html


* The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment. The JUKI Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.

DDL- 9000B Series


Direct-drive, High-speed, 1-needle Lockstitch Machine with Automatic Thread Trimmer
The line-up of the DDL-9000B series in terms of lubricating method of the machine head consists of: S: Minute-quantity lubrication, M: Semi-dry head type and D: Fully-dry head type. All of the three machine head types are friendly to the environment since they prevent oil stains and minimize the quantity of stain remover used. Select one of the three different machine heads according to your sewing applications.

Minute-quantity lubrication type S DDL-9000B-S


Max. sewing speed: 5,000sti/min

The sewing speed of 5000sti/min, which is the highest speed of any direct-drive lockstitch machines, contributes to increased productivity.
The DDL-9000B-S is the standard model developed with the emphasis on durability. It produces seams with consistency when run at speeds which falls in the range of the highest sewing speeds.

The needle bar and thread take-up components are lubricated with the minimum required quantity of oil. For the hook section, the standard method of lubrication is employed.

Semi-dry head type M DDL-9000B-M

Max. sewing speed: 5,000sti/min

Sewing work free from oil stains by means of our leading-edge dry-head technology.
With the advanced dry technology of enabling operation without being lubricated, a frame which does not need lubrication has been developed. It is provided with not only a high-speed sewing capability, but also a safety feature for preventing oil stains.

DRY

The needle bar and thread take-up components are not lubricated. icated For the hook section, the standard method of lubrication is employed.

Fully-dry head type D DDL-9000B-D


DDL-9000B-MS-WB/CP-180A

Max. sewing speed: 4,000sti/min

The machine prevents the material being sewn from being stained with oil.
As its designation indicates, the dry-head type machine ensures convenience of use by totally preventing the oil from staining the material being sewn. The machine wholly contributes to improved quality of finished products.

DRY

The section around the needle bar, the thread take-up lever and d th the h hook k are not t llubricated. bi t d *"sti/min" stands for "Stitches per Minute."

Further evolved

Energy-saving techniques

Power consumption is substantially decreased.

The sewing machine reduces power consumption with its advanced energy-saving techniques.

The latest compact-size servomotor has been adopted.


The DDL-9000B has adopted the latest compact-size servomotor as its driving source. This latest compact-size servomotor is an energy-saving, highly efficient motor which is able to run under a high torque and has a broader range of speed. In addition, the servomotor is installed with a direct-drive system to transmit the motor power directly to the sewing machine, thereby achieving improved power-consumption saving, quicker response, quicker startup, increased accuracy of the stop position and stronger material penetrating force of the needle.

The latest compact-size servomotor

The new model control box, which energy-saving mode is provided.


The new model AC servomotor (direct-drive)

AC servomotor (direct-drive)

AC servomotor (V-belt type)

Energy-saving mode is provided

Power consumption

Comparison of power consumption


When the sewing machine availability factor is 25%, the DDL-9000B reduces power consumption by 70% or more as compared with the conventional model incorporating a V-belt type electronic stop motor, by 20% or more as compared with the conventional model incorporating a V-belt type servomotor, or by 15% as compared with its predecessor model (DDL-9000A).
Further evolved

15 OFF

20 OFF

DDL-9000B

DDL-9000A

DDL-8700-7

DDL-8700-7

*When the DDL-9000B runs under the energy-saving mode, the sewing machine availability factor is 25 %

Dry technology

Oil stains on the material being sewn are reduced, thereby improving product quality.

The advanced dry technology helps prevent oil stains on the material being sewn. The main source of oil stains is the frame. The semi-dry head type sewing machine comes with a frame which does not need lubrication. The fully-dry head type sewing machine is an even further evolved dry-head type which comes with a frame and a hook section which do not need lubrication.
The needle bar mechanism is finished with a special surface treatment (DLC, Diamond Like Carbon Coating) and uses JUKI's unique special grease for lubrication. Grease-filled bearings have been adopted for the sections requiring bearings. The frame mechanism of the sewing machine demonstrates superb durability even with no oil. Oil stains on the material being sewn are reduced. As a result the frequency of stain removal work or re-sewing work is dramatically reduced, thereby improving the finished quality of the product.
Needle bar finished with a special surface treatment

Further evolved

Design for achieving silent operation

The operating noise generated by the mechanisms is reduced, helping reduce operator fatigue.

One of the eternal challenges of a sewing plant is the improvement of the work environment. One of the factors to be improved is noise within the plant. The DDL-9000B 1-needle lockstitch machine is the sewing machine which is used most frequently in the sewing plant. For this reason, the noise generating mechanisms have been attuned to eliminate any harsh noise.
The major sources of noise are the one-touch type reverse feed device, the wiper and the auto-lifter, which have been designed aiming at the reduction of noise. The resulting mechanisms' operating noise is reduced, thus helping reduce operator fatigue.

One-touch type reverse feed device

Appearance configuration of the DDL-9000B when the auto-lifter AK-141 (optional) is installed

Wiper

Electronic-stop motor (V-belt type)

The new model control box SC-920, which consists of an energy-saving mode, has been developed. This control box is the first one which provides an energy-saving mode for the sewing machine. The power consumption during standby, when the motor is at rest, is reduced by approximately 20%. In addition, abundantly incorporated state-of-the-art energy-saving features such as a compact-in-size solenoid for the auto-lifter (optional) allow the DDL-9000B to reduce power consumption, to increase productivity and to be friendly to the environment.

70 OFF

Further evolved

Thread trimming mechanism

Thread trimming speed has been doubled or more that of the conventional model!

Analysis of operator work has revealed that the working rhythm substantially affects the productivity.Based on the aforementioned fact, JUKI focused on the thread trimming speed. By maximizing the thread trimming speed, the operating rhythm can be improved.
The DDL-9000B trims thread at least two times faster than the conventional thread trimmer, thanks to the improved thread-trimmer driving mechanism. This improves the responsiveness of the sewing machine during changeovers between sewing and thread trimming operations. The length of time elapsing from thread trimming at the end of sewing to the start of a subsequent operation can be shortened, thereby improving operator rhythm.

Thread trimming speed has been doubled or more that of the conventional mode
Further evolved

Production support function

The operation panel is provided with a production support function.

Two different operation panels, the CP-18A and CP-180A are applicable to the DDL-9000B. Both operation panels are provided with the production support function.
The production support function actually consists of three different functions (six different modes), which are the output control function, operation measuring function and bobbin counter function. Each with its own production support effect. An appropriate function (mode) can be selected as required. The parameter setting can be done on the panel located on the top of the sewing machine, thereby helping reduce operator fatigue during setup changing.

Production support function is provided


Output control function
Target No. of products display mode/Target-actual result difference display mode
Under the target No. of products display mode, the target number of products and the actual number of products produced according to the work hours are displayed. In the under target-actual result difference display mode, the difference between the target number of products and the actual number of products produced is displayed. Since operators are able to work while checking their actual number of products on the panel at all times, they can strengthen their sense of purpose of achieving the target, thereby increasing productivity. Operators can visually check the progress of their work in real time, leading to the early detection of any problems and the execution of early corrective measures.

CP-180A

CP-18A

Operation measuring function


Sewing machine availability display mode/Pitch time display mode /Average speed of stitch display mode
Under the sewing machine availability display mode, the average sewing machine availability in the previous cycle and the current cycle is displayed. Under the pitch time display mode, the average process machining time in the previous cycle and the current cycle is displayed. Under the average speed of stitch display mode, the accumulated speed of stitch in the previous cycle and the current cycle is displayed. Since the sewing machine operation status, pitch time (process machining time), can be automatically measured, process analysis, line arrangement and confirmation of facility efficiency can be obtained with ease. As a result, the man-hours required for production control are reduced.

The CP-180A is recommended if you use the DDL-9000B for a difficult sewing process.
The CP-180 is recommended for sewing difficult-to-sew materials, hard-to-sew parts or for processes in which lots of setup changes are required. With the CP-180A, in addition to the functions of the CP-18A, the speed of stitch adjustment, ON/OFF of the automatic thread trimmer, automatic reverse stitching, double-reverse stitching, constant-dimension sewing, rectangular stitching and multi-layer stitching can be changed over with a finger-tip control, thereby substantially reducing the length of time required for setup changing.

Bobbin counter function


Bobbin counter display mode
The operator is notified that the bobbin needs to be replaced before the bobbin thread runs out.

OPTIONS
Optional switch: 23632656 Auto-lifter AK-141 (foot-pedal type) 40089370

The switch is mounted above the one-touch type reverse feed switch. With this handy switch, the operator is able use various functions with ease. The switch is helpful especially in standing work.
With the option switch, the operator can select one of various optional features, which include the needle up/down compensation, 1-stitch compensation, reverse-stitch compensation, auto-lifter, thread trimming, and cancellation of automatic reverse stitching at the ending of sewing.

The auto-lifter is a device for automatically lifting the presser foot (by the knee). It is helpful also in standing work.

Non-rotary bobbin

Hook: 27003557

Micro-lifter: 40056622

The micro-lifter works to prevent damage to the material or a slip between two plies when sewing a shaggy or elastic material. The micro-lifter is finely adjustable in its height without using a tool.

The non-rotary bobbin Bobbin :27003805 eliminates irregular stitches which have a tendency to occur at Bobbin case :27003755 some sewing speeds and bobbin-thread tension fluctuations which have a tendency to occur according to the bobbin thread remaining on the hook. Since the bobbin thread is fed without rotating the bobbin, the bobbin never idles.
The non-rotary bobbin requires an exclusive hook, bobbin and bobbin case.

Non-lubricated hook: 22890206 Non-lubricated hook: 22890404 (with a needle guard)

Lubricated hook C: 11141355

The hook is used with the lubrication stopped, thereby preventing oil stains. The non-lubricated hook has a lace made of special plastic. Non-lubricated hook (provided as standard for the fully-dry head type)
The following two parts must be added to enable use of the non-lubricated hook in semi-dry head type machines or minute-quantity lubrication type machines.

As compared with the regular hook, the lubricated hook C has a structure which has been designed giving a higher priority to the high-speed sewing capability. The hook has a shaper blade point which is provided with a needle guard.

Lubricated hook C

Lubricated hook K: 23621303

Hook driving shaft stop-plug screw : 11079506 O-ring : RO036080200

The hook is effective when used in processes for sewing rigid parts of fabric with a thin needle (such as a foundation sewing process). The hook has a hard blade point which is provided with a needle guard. (applicable needle count: #8 to #10)

ADAPTABLE RANGE OF SEWING


Thickness of material

A: For light-weight materials (standard #9)


Best for hard-to-sew materials and newly developed materials that are hard to handle (specially processed materials or silk-like materials)

H: For heavy-weight materials (standard #21)


Best for jeans and winter outer wear

Throat plate hole: 2.6


S: For medium-weight materials (standard #11)
Best for shirts, blouses, ladies'/men's wear, and workwear

Throat plate hole: 1.9 Throat plate hole: 1.6


Available needle count #8 (Nm60) #9 (Nm65) #11 (Nm75) #14 (Nm90) #18 (Nm110) #20 (Nm125) #23 (Nm160)

The sewing range in which the machine can sew with the factory-attached standard gauge

SPECIFICATIONS
Model name Application Lubrication Lubricating oil Max. sewing speed Max. stitch length Needle bar stroke Feed dog height Needle Lift of the presser foot Size of bed Bobbin thread winder Machine head drive Automatic reverse feed function Power consump ion Gross package weight Net weight Outside dimensions of package (mm) 30.7mm 0.8mm DB1(#11) #9~18 (Nm65~110) 5,000sti/min* 5mm* 35mm 1.2mm DB1(#21) #20~23 (Nm125~160) DB1(#9) #8~11 (Nm60~75) DDL-9000B-SS Medium-weight DDL-9000B-SH Heavy-weight DDL-9000B-MA Light-weight DDL-9000B-MS Medium-weight DDL-9000B-DS Medium-weight Fully-dry 5,000sti/min* 5mm* 30.7mm 0.8mm DB1(#11) #9~18 (Nm65~110) 4,000sti/min*

Minute-quantity lubrication 4,500sti/min*

Semi-dry 5,000sti/min* 4mm 29mm

JUKI Machine Oil 7 (equivalent to ISO VG7)

By hand: 5.5mm, By knee: 15mm, Auto: 8.5mm 517178mm (distance from needle to machine arm: 303mm) Built-in the machine head Compact AC servomotor (450W) that is directly connected to the main shaft (direct-drive system) Provided as standard 320VA 51kg / 53kg (with AK-141) Machine head: 38kg / 40kg (with AK-141), Control box: 3.2kg 713313767(0.171m3)

*The maximum sewing speed should be set at 4,000sti/min or less when the machine is used with a stitch length of more than 4mm. *"sti/min" stands for "Stitches per Minute."

WHEN YOU PLACE ORDERS


Please note when placing orders, that the model name should be written as follows:

Machine head
Wiper Not provided Provided Code 0B WB Auto-lifter Not provided Provided (pedal-driven) AK141 Code

DDL9000B
Machine head Minute-quantity lubrication head type Minute-quantity lubrication head type Semi-dry head type Semi-dry head type Fully-dry head type Application Medium-weight Heavy-weight Light-weight Medium-weight Medium-weight Code SS SH MA MS DS Power supply Single-phase 100~120V 3-phase 200~240V Single-phase 200~240V (for General Export) Single-phase 200~240V (for CE) Single-phase 200~240V (for China) Code S D K N U

Operation panel

CP18A CP180A
To order, please contact your nearest JUKI distributor.

2-11-1, TSURUMAKI, TAMA-SHI, TOKYO 206-8551, JAPAN


PHONE : (81) 42-357-2254 FAX : (81) 42-357-2274 http://www.juki.com

INDUSTRIAL SEWING MACHINE DIV.

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalogue prints with environment-friendly soyink on recycle paper.
DECEMBER, 2009 Printed in Japan(C)

DDL-8700

High-speed, 1-needle, Lockstitch Machine

JUKI's newly designed unique lockstitch machine, which perfectly matches clothing plants for creating the 21st century fashion.

DDL-8700

Newly designed machine head that was developed in pursuit of beauty.


The optimum-balance and highly rigid machine head were created using the latest 3D-CAD design technology. Thanks to its low vibration and low noise feature, the machine head provides the operator with a comfortable work environment. In addition, the distance from the machine arm to the needle on the front of the machine head is sufficiently wide to allow easy handling of the sewing material. The machine inherits the desirable features, such as highspeed stitching performance 5,500rpm, extreme stitching performance, ease of operation, and reliability, from the highly evaluated previous JUKI lockstitch machines.

Maintainability was
improved.
Enhanced maintainability is ensured by the improved machine head, such as incorporation of an eccentric pin that is used to adjust the feed dog. In addition, the machine is provided with a mounting seat for attachment to improve workability whilea replacing the attachment and increasing the durability of the machine bed surface. Feed eccentric pin

Sewing mechanism that demonstrates

outstanding responsiveness to materials to be sewn.

By thoroughly investigating and modifying the sewing mechanisms in order to achieve low-tension sewing, the machine flexibly responds to various kinds of materials and produces beautiful seams of consistent quality.

The machine has easy-to-operate

functions to achieve improved operability.


By providing a presser foot with a higher lift(13mm), a lighttouch stitch dial, a throat plate with marker grooves that can be used as guide for seam allowance, and other easy-to-operate functions, the burden on the operator is lightened, and productivity is further increased.

13mm

Stitch dial

MODEL NAME Application Max. sewing speed Max. stitch length Needle bar stroke

DDL-8700 Medium-weight 5,500rpm 5mm 30.7mm By hand: 5.5mm By knee: 13mm DB1 (#14) #9~#18 134 (Nm90)

DDL-8700A Light-weight 4,000rpm 4mm

DDL-8700H Heavy-weight

5mm 35mm

Embossed JUKI mark

Lift of the presser foot Needle (at the time of delivery) Feed dog

By hand: 4mm By knee: 9mm DA1 (#9) #9~#11 134 (Nm65)

By hand: 5.5mm By knee: 13mm DB1 (#21) #19~#23 134 (Nm130) 3-row

4-row (3-row) Automatic-lubricating full-rotary hook Automatic

EMS Accreditation

RE005

ISO14001:2004 REG.NO.JSAE389

Hook
089

HEAD OFFICE
Juki Corporation operates an environmental management system to promote and conduct the following as the company engages in the research, development, design, sales, distribution, and maintenance of industrial sewing machines, household sewing machines, industrial robots, etc., and in the provision of sales and maintenance services for data entry systems: The development of products and engineering processes that are safe to the environment Green procurement and green purchasing Energy conservation (reduction in carbon-dioxide emissions) Resource saving (reduction of papers purchased, etc.) Reduction and recycling of waste Improvement of logistics efficiency (modal shift and improvement of packaging, packing, etc.)

Lubrication Lubricating oil


Weight of the machine head

JUKI New Defrix Oil No.1 (equivalent to ISO VG7) 28kg

To order, please contact your nearest JUKI distributer.

MARKETING & SALES H.Q.

8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN PHONE : (81) 3-3480-2357, 2358 FAX : (81) 3-3430-4909 http://www.juki.com

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalogue prints with environment-friendly soy ink on recycle paper.

NOVEMBER, 2008 Printed in Japan(A)

DDL-8700-7/ SC-920C / M92


1-needle, Lockstitch Machine with Automatic Thread Trimmer

Standard model of JUKI 1-needle lockstitch machines with automatic thread trimmer

DDL-8700-7-0B / SC-920C / M92 / CP-18A

DDL-8700 -7

SC-920C/ M92

1-needle, Lockstitch Machine with Automatic Thread Trimmer

The DDL-8700-7 is provided with the "new model control box" and the "new model compact servomotor," thereby substantially saving energy.

DDL-8700-7
1-needle, Lockstitch Machine with Automatic Thread Trimmer

SC-920C
The new model control box
JUKI ECO PRODUCTS

M92
The new model compact-size servomotor

The DDL-8700-7/SC-920C/M92 is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.
This sewing machine reduces power consumption by 16% as compared with the conventional models. The sewing machine complies with the "Juki Group Green Procurement Guidelines" on the use of hazardous substances, which is stricter than other restrictions, such as those of the RoHS Directive. As compared with the conventional models, the mass of unrecyclable parts of the sewing machine has been reduced. Additionally, the product mass of the control unit (control box and motor) has been reduced by 17%, and the mass of packaging has also been reduced by 17%. For details of JUKI ECO PRODUCTS, refer to: http://www.juki.co.jp/eco_e/index.html
The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in electrical and electronic equipment. The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.

Reliable thread trimming mechanism.


The machine comes with a thread trimming mechanism that performs speedy and reliable thread trimming to achieve highly efficient sewing work.

Machine head design that was developed in pursuit of beauty.


The optimum-balance and highly rigid machine head were created using the latest 3D-CAD design technology. Thanks to its low vibration and low noise feature, the machine head provides the operator with a comfortable work environment. In addition, the distance from the machine arm to the needle on the front of the machine head is sufficiently wide to allow easy handling of the sewing material. The machine inherits the desirable features, such as high-speed stitching performance 5,000sti/min, extreme stitching performance, ease of operation, and reliability, from the highly evaluated previous JUKI lockstitch machines.

Sewing mechanism that demonstrates outstanding responsiveness to materials to be sewn.


By thoroughly investigating and modifying the sewing mechanisms in order to achieve low-tension sewing, the machine flexibly responds to various kinds of materials and produces beautiful seams of consistent quality.

The machine provided as standard with attachment mounting seats.


The machine is provided as standard with extra attachment mounting seats for attachment of new auxiliary parts in the future. The extremely high durability of the seats ensures an extended service with frequent replacement of attachments.

The new model control box and the new model compact-size servomotor

SC-920C / M92
The new model control box, which energy-saving mode is provided.
The new model control box SC-920C has been newly developed. The control box is resistant to voltage fluctuations, noise and vibration. The new model control box is provided with an energy-saving mode for the first time in a control box for sewing machines. It reduces power consumption during standby time when the motor is not rotating by approximately 25% (in comparison with the SC-910N). In addition, the current DDL-8700-7 is lavished with the latest energy-saving technologies, including the adoption of the latest compact servomotor M92, to be more friendly to the environment, as well as to provide the power reducing effect and to increase productivity.

Comparison of power consumption of DDL-8700-7 between when it is used with the SC-920C/M92 and when used with other control boxes. Power consumption SC-920C/M92
SC-910N/M91
(Servomotor)

Reduced by 16% Reduced by 35% Reduced by 75%

SC-500/M50
(Servomotor)

EC-10B
(Electronic-stop motor)

When the sewing machine availability factor is 25%. When the DDL-8700-7/SC-920C/M92 runs under the energy-saving mode.

Production support function


Two different operation panels, the CP-18A and CP-180A are applicable to the DDL-8700-7. Both operation panels are provided with the production support function.
The production support function actually consists of three different functions (six different modes), which are the output control function, operation measuring function and bobbin counter function.

CP-18A

Output control function


Target No. of products display mode/Target-actual result difference display mode
Under the target No. of products display mode, the target number of products and the actual number of products produced according to the work hours are displayed. In the under target-actual result difference display mode, the difference between the target number of products and the actual number of products produced is displayed

Operation measuring function


Sewing machine availability display mode/Pitch time display mode/Average speed of stitch display mode
Under the sewing machine availability display mode, the average sewing machine availability in the previous cycle and the current cycle is displayed. Under the pitch time display mode, the average process machining time in the previous cycle and the current cycle is displayed. Under the average speed of stitch display mode, the accumulated speed of stitch in the previous cycle and the current cycle is displayed.

CP-180A

Bobbin counter function


Bobbin counter display mode
The operator is notified that the bobbin needs to be replaced before the bobbin thread runs out.

The machine has easy-to-operate functions to achieve improved operability.


By providing a presser foot with a higher lift(13mm), a light-touch stitch dial, a throat plate with marker grooves that can be used as guide for seam allowance, and other easy-to-operate functions, the burden on the operator is lightened, and productivity is further increased.

The location of the hinge to prevent the sewing material from being caught by the hinge.
The hinge is located as such so as to prevent the material from being caught by it, thereby improving workability.

Stitch dial

13mm

SPECIFICATIONS
Model name Application Max. sewing speed Max. stitch length Needle bar stroke Lift of the presser foot Needle Feed dog Hook Lubrication Lubricating oil Automatic reverse feed function Control box Machine motor Power requirement Power consump ion Total weight DDL-8700-7 Medium-weight 5,000sti/min DDL-8700A-7 DDL-8700H-7

Light-weight 4,000sti/min 4mm 30.7mm

Heavy-weight 5mm 35mm

By hand: 5.5mm By knee: 13mm DB1 (#14) #9#18 134(Nm90)

By hand: 4mm By knee: 9mm DA1 (9) 911 134(Nm65) 4-row Automatic-lubricating full-rotary hook Automatic JUKI MACHINE OIL 7 (equivalent to ISO VG7) Provided as standard SC-920C Compact-size servomotor M92 (450W) Single-phase 100240V, 3-phase 200240V 320VA

By hand: 5.5mm By knee: 13mm DB1 (#21) #19#23 134(Nm130)

Machine head: 30kg / 35kg (with AK), SC-920C: 3kg, M92: 3.5kg

"sti/min" stands for "Stitches per Minute."

WHEN YOU PLACE ORDERS


Please note when placing orders, that the model name should be written as follows:

Machine head
Application Medium-weight Light-weight Heavy-weight Code A H Wiper and one-touch type reverse feed Wiper One-touch type reverse feed Code Not provided Provided 0 Provided Provided W Auto-lifter Not provided Provided Code AK85

DDL8700
Control box

B
Panel

SC920C
Power supply Code S Single-phase 100120V D 3-phase 200240V K Single-phase 200240V (for General Export) N Single-phase 200240V (for CE) U Single-phase 200240V (for China)

CP18A CP180A
To order, please contact your nearest JUKI distributor.

2-11-1, TSURUMAKI, TAMA-SHI, TOKYO 206-8551, JAPAN


PHONE : (81) 42-357-2254 FAX : (81) 42-357-2274 http://www.juki.com

INDUSTRIAL SEWING MACHINE DIV.

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalogue prints with environment-friendly soyink on recycle paper.
MARCH, 2010 Printed in Japan(C)

1-needle, Bottom and Variable Top-feed, Lockstitch Machine with Automatic Thread Trimmer and Program Shirring Control Device

DLU-5494N-7/IP-100C

Stitch guide (H062) and separating plate (Z061) are optionally available.

DLU-5494N-7-WB/IP-100C

With its microcomputer control, the machine achieves high-quality shirring with consistency.
The machine enables even inexperienced operators to perform shirring operation smoothly and easily.
The microcomputer-controlled shirring mechanism allows even inexperienced operators to carry out shirring operations skillfully, producing high-quality products with consistency. While shirring, an operator can enter a program through the use of the teaching function, thereby duplicating a high-quality shirring operation performed program by a skilled operator. Attach sleeve

The best seam quality is produced by low-tension sewing.


Through a thoroughgoing study of the sewing mechanism to enhance the machine's ability to respond flexibly to diversified kinds of materials, the DLU5494N-7 is now able to perform low-tension sewing with even higher precision and quality. The machine produces beautifully finished seams with consistency while preventing sewing troubles such as puckering and uneven material feed.

Higher lift of the presser foot and upgraded operability.


The lift of the presser foot is as high as 13mm. The top feed amount can be easily adjusted by operating the panel. The machine incorporates a built-in top-feed mechanism which simplifies the area around the presser foot, thus allowing the operator to easily place and handle a material on the machine. The machine can be operated as the operator wants.

The thread trimmer cuts threads with high to low thread counts without fail.
Through the combined use of a moving knife and counter knife, the thread-trimming mechanism cuts thread with consistency. Any thread, ranging from high-to low-count thread, can be cut quickly without fail.

Max. 13mm

Control box/ Compact servomotor unit

Dramatically improved functions and performance.


The number of shirring programs has been increased to 16 different patterns. In addition, a
maximum of 999 different patterns can be stored in the memory by the use of SmartMedia in addition to the number of patterns stored in the main unit's memory. The number of shirring process steps has been increased to a maximum of eight. The number of stitches and shirring amount can be preset for each step to allow the number of process steps to be added or deleted. The process steps and shirring amounts are displayed on the IP-100C panel to offer improved operability. By the use of the smoothing function, abrupt changes which take place when changing over the process steps can be reduced to achieve upgraded seam quality. Once the data on one sleeve is programmed, the data for the other sleeve is automatically programmed by means of the mirroring function. The machine has been provided with an alternating sewing function, which works in such a way that once the machine performs thread trimming after completion of the sewing of one sleeve, it automatically starts the sewing of the other sleeve (according to the mirrored data).
Input example of the smoothing function
Conditions Step q: Shirring amount set at 2mm. Step w: Shirring amount set at 6mm. (Difference in the shirring amount between process step q and w is 4mm.) Smoothing amount: 0.2mm Offset set value: 9 (50%)

SC-910/M91
Energy-saving and reduced vibration and noise have been achieved.

Smoothing amount (shirring amount)


(step w)

IT-supporting operation panel

Shirring amount for one stitch is set. (08mm in increments of 0.1mm) (step q)

IP-100C
Enhanced operability and operation efficiency help broaden its range of use.

Smoothing offset
r t Shirring amount: 6mm (step w) y u Ratio of the shirring amount to the preset shirring amount to be placed for the first stitch is set. Value: 1 to 9 (10% to 50%)

As many as eight different process steps can be set. Shirring amount/the number of stitches can be set on a step-by-step basis.

(step q) Shirring amount: 2mm

When the machine changes over process steps from q to w, a shirring (offset function) of 2mm is placed for the first stitch and the shirring amount is increased from the second stitch on in step by step increments of 0.2mm until it reaches a maximum of 6mm.

TARGETED INDUSTRIAL APPLICATIONS AND PROCESSES


The machine is ready to be used for broader applications, such as men's wear, ladies' wear, jackets and baby clothes, increasing facility efficiency.
MEN'S AND LADIES' JACKETS
Seam side Join shoulder Targeted industrial applications Processes

Men's and ladies' suits 1) Runstitching process Runstitch front edge, join shoulder, Blazer coats sew center of back, seam side, attach sleeve, etc. Coats Blousons Slacks Skirts 2) Topstitching process Topstitch front edge, topstitch sleeve cuff, topstitch collar, topstitch waistband, etc. 3) Gathering process Attach yoke, attach cuff, join top and bottom, etc. 4) Sewing process with attachment used in combination with the machine Hem bottom, piping, binding, etc. 5) Others Zipper-attachment process, blindstitching process, sewing processes in which different materials are used in combination, etc.

BLOUSES
Seam side/Join shoulder/ Attach sleeve

SKIRTS
Topstitch waistband/ Hem bottom

BABY CLOTHES
Gathering

Baby clothes Men's shirts Blouses Dresses One-piece dresses Sportswear Sweaters Others

AN EXAMPLE OF INPUTTING A PROGRAM USING THE TEACHING FUNCTION


Teaching function: The function which enables setting the number of stitches using the number of stitches actually sewn. This enables the quick and easy programming of data.
Example process: Attach sleeve Input example
Section from a to b Step 1 (top feed amount 2.5mm) The number of stitches for the step 1 is to be determined. Section from b to e Step 2 (section of changeover of shirring + Top feed amount 5.0mm) The number of stitches for the step 2 is to be determined. Section from e to a Step 3 (top-feed amount 2.5mm) The number of stitches for the step 3 is to be determined.

Inputting method
Press Pattern selector switch w to select a desired pattern. (q) Press Pitch indication changeover switch e to select the pitch indication. Set the stitch pitch at 2.5mm (r) using the Stitch Dial. Set the number of steps i at 3. Operate y to set t at 2.5(mm) for step 1. Top-feed amount Advance the step using the Step changeover switch u. (i) Operate y to set t at 5.0(mm) for step 2. Advance the step using the Step changeover switch u. (i) Operate y to set t at 5.0(mm) for step 3. Return the step using the Step changeover switch u.(i)

Maximum shirring Starting shirring step1 step2 Finishing shirring step3 The shirred amount 1: 1 decreases. d e f a

The shirred 1 :1 amount increases. c a b

Bottom-feed amount (2.5mm)

u
Press the Teaching switch o. Start sewing. (step 1) When notch b, which represents the starting point of shirring is reached, press the Shirring switch !0. Pull the top cloth (sleeve) while aligning the notches until notch e is reached. (step 2) Press the Shirring switch !0. Pull the top cloth (sleeve) while aligning the notches until notch a is reached. (step 3) Carry out thread trimming.

e r

o
Teaching switch

!0 Shirring switch

OPTIONS
Auto-lifter AK85
(pedal-driven)

(With its full array of options, the machine further increases productivity.)

Remaining bobbin thread detector


AE-4 Part No.: GAE-040000A0
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn the operator not to press on the front part of the foot pedal. With this function, the operator doesnt have to look away from the sewing work to check the bobbin thread.

Stitch guide and Separating plate


Stitch guide Separating plate H062 Z061
Part No.: MAH062000A0 Part No.: MAZ061000A0

SPECIFICATIONS
Model name Max. sewing speed Max. stitch length Max. top-feed amount Needle bar stroke Lift of the presser foot Needle
(at the time of delivery)

PROGRAMMING DEVICE PERFORMANCE


Function/Performance Manual Teaching Max. number of Main units programs SmartMedia Number of steps Addition and deletion of steps Input mode Detailed data on steps stored in memory Shirring amount Number of stitches SC-910/IP-100C Possible Possible 16 patterns Max. 999 patterns Max. 8 steps Possible 08.0mm (in increments of 0.1mm) 1500 stitches ("0" means that the number of stitches is infinite.) Possible Possible Effective between each of the two process steps. Possible 08.0mm (in increments of 0.1mm) Possible Indications on the panel Value: 19 (10%50%) Possible Possible

DLU-5494N-7/IP-100C 4,000rpm (normal 3,500rpm) 5mm (normal feed), 3mm (reverse feed) 8mm (top-feed amount varies depending on the type of gauge) 30.7mm By hand: 5.5mm, By knee: 13mm (max.) DB1 (#14), For JE: 134 (Nm75) Automatic-lubricating full-rotary hook Automatic JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Provided as standard Single-phase 100120V, 200240V, 3-phase 200240V Power rating 400VA 83kg

Hook Lubrication Lubricating oil Automatic reverse feed function Power requirement Power consumption Total weight

On-screen indication of stitch shape Smoothing function

Shirring amount for one stitch is set Ratio of the shirring amount to the preset shirring amount to be placed for the first stitch is set Mirroring function (inversion of data) Alternating sewing

WHEN YOU PLACE ORDERS


Please note when placing orders, that the model name should be written as follows:

DLU5494N
Gauge set
Application For medium-weight materials (standard) Code BB

/
Auto-lifter (optional) Not provided Provided (AK85) Code AK85

/
Attachment (optional) Not provided Stitch guide and Separating plate Code

Various gauges other than those shown are also available.

Wiper and automatic reverse feed function Automatic reverse Wiper Code feed function Not provided Provided 0B Provided Provided WB

H062/Z061

PSC box

SC910

Control box Standard

Code S

To order, please contact your nearest JUKI distributor.

The machine is delivered in five units as described below.


For For For For For PSC JUS (LA) JUS, General Export General Export EU (CE) China box Single-phase 3-phase Single-phase Single-phase Single-phase 100120V 200240V 200240V 200240V 200240V Code S D K N U

1 Machine head (DLU-5494N-7) 2 Control box (SC-910) 3 Motor (M91) 4 Operation panel (IP-100C) 5 SC-910/IP-100C supporting kit (KT-01)
HEAD OFFICE
The environmental management system to promote and conduct the technological and technical research, the development and design of the products in which the environmental impact is considered, the conservation of the energy and resources, and the recycling, in the research, development, design, distribution, sale and maintenance service of the industrial sewing machines, household sewing machines and industrial-use robots, etc. and in the sale and maintenance service of the data entry system and in the purchase, distribution and sale of the household commodities including the healthcare products.

JUS: North America and Central and South America

Motor for SC

M91S
Pulley belt Code Standard S
EMS Accreditation

RE005

ISO14001:1996 REG.NO.JSAE389

089

MARKETING & SALES H.Q.

8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN PHONE : (81) 3-3480-2357, 2358 FAX : (81) 3-3430-4909, 4914 http://www.juki.com

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalog is printed on recycle paper.

JUNE, 2004 Printed in Japan(AD)

Direct-drive, High-speed, Needle-feed, Lockstitch Machine with Automatic Thread Trimmer

DLN-9010SS-WB/CP-160D

This is a needle-feed type DDL-9000 Series sewing machine, that has been highly applauded as the top-ofthe-line lockstitch machine with a thread trimmer. It has inherited the advanced features of the DDL-9000 Series, such as the direct-drive system, semi-long arm and elimination of the oil pan. In addition, it comes with a highly reliable needle feed mechanism. The needle feed mechanism, which is widely recognized as offering outstanding efficiency of feed and effectively preventing uneven material feed, responds to a wide range of applications such as the sewing of outerwear, runstitching of mens shirts, etc. and the attaching of various parts to garment bodies.

The machine incorporates a newly developed needle-feed mechanism.


Thanks to the needle-feed mechanism which offers excellent efficiency of feed, the machine ensures accurate stitch pitches (stitch length) as well as preventing slippage of the upper cloth. The bottom feed's locus has been improved to match the needle feed motion, thus the machine produces beautiful seams without stitch gathering, even when it is used for sewing slippery and difficult-to-feed material or for handling a difficult process. The needle feed mechanism is a so-called "dry type", which does not require oiling. With this mechanism, a highly reliable machine structure, free from oil leakage troubles, has been achieved. The frame, which requires only a minute quantity of lubricating oil, is structured to eliminate oil leakage. The machine can be easily changed over from a needle feed machine to a bottom feed machine easily, through a simple adjustment and gauge replacement. It is a useful feature for those users who also want to use the machine simply as a regular bottom feed type machine in accordance with applications and processes.

Needle bar guide block

The machine no longer uses an oil pan. With this oil pan-less structure, the machine helps create a clean work environment.
The machine has been configured to eliminate the oil pan, and supplies a minute quantity of lubricating oil to the hook and needle bar, thereby contributing to the creation of a clean work environment. The machine saves you the time and trouble of removing the knee-lifter and cover. This means that the machine head can be tilted for cleaning and maintenance without the inconvenience of removing the knee-lifter and cover. Even if you tilt the machine head while the power is still ON, the safety switch will disable the machine. This means the machine won't start running when the head is tilted even if you press the foot pedal.
Safety switch

The machine is provided with various easy-to-operate functions for increased operability.
Bobbin thread winder
The bobbin thread winder is built-in at the top surface of the machine head. The builtin bobbin winder ensures easy replacement of the bobbin thread. The bobbin winder also incorporates a thread cutting knife for cutting the thread after the completion of bobbin winding, as well as a bobbin thread quantity adjusting function.

Distance from needle to machine arm 300mm


With its wider area under the arm (300mm), the machine permits easy handling of the sewing material for improved operability.

Micro-lifter
The machine is equipped as standard with a micro-lifter. It works to constantly float the presser foot above an elastic material or other difficult-to-sew ones, thereby helping effectively reduce material slippage as well as damages made by the presser foot on the material.

Automatic reverse feed function


The machine has a pushbutton-type reverse feed switch. The automatic reverse feed switch can be re-positioned to best match the operator.

Compact AC servomotor
In the machine's newly introduced direct-drive system, a compact AC servomotor is directly connected to the main shaft. This motor demonstrates quick start-up, upgraded stop accuracy, and excellent responsiveness.

Presser foot
The maximum lift of the presser foot is increased to 15mm. By using the higher-lift of the presser foot in combination with the machine's needle-up stopping feature, easier placement of a heavyweight material on the machine is ensured.

300mm

Lubricating hole
The lubricating hole is located on the arm. This allows female operator to carry out the oiling process without tiling the machine head.

15mm

Automatic thread trimmer mechanism


The machine is provided with a well-proven horizontal-type thread-trimming mechanism that ensures speedy and reliable thread trimming.

Attachment-mounting seat
Installation of an attachment-mounting seat improves operability when replacing the attachment and increases the durability of the machine bed surface.

Hinge
The hinge has been moved 10cm from behind the needle entry point. Thanks to the improvement in the hinge's location, the material will no longer be caught by the hinge, thus contributing to upgraded workability.

Newly developed control box

The operation panel can be selected according to the process.

SC-910
SC-910 model control box is resistant to voltage fluctuations. It comes with a compact and energysaving type switching power supply system that does not use a transformer. This contributes to improved reliability. The number of revolutions can be selected from among three different types (standard, slow and fast) according to the preference of the operator. In addition to this feature, the control box incorporates many different functions for upgraded workability.

IP-100B

The operation panel has been provided with a large user-friendly LCD. A pictograph and set values are shown on the same screen, which promises improved operability of the panel. The operation panel has been provided with a variety of communication and maintenance control features and is able to store data on a SmartMedia or personal computer. The features of the operation panel can be updated without the need for changing the PWB/ROM.

CP-160D

Four different kinds of pattern sewing are possible: automatic reverse stitching, constantdimension sewing, rectangle-shape sewing, and multi-layer stitching. The maximum number of stitches that can be set for automatic reverse stitching (single or double) is 19.

OPTIONS
Auto-lifter AK118 (pedal-driven)

With its full array of options, the machine further increases productivity.
Optional switch (Part No.: 400-00380)
Various functions can be controlled through hand switches, which are effective when operating the machine in a standing position. Half-stitch correction, a-stitch correction, reverse-stitch correction, auto-lifter, thread trimming, and the cancellation of one cycle of repetitive stitching.

Remaining

bobbin thread detector AE-8


(Part No.: GAE-080000A0)
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn the operator not to press on the front part of the foot pedal. With this function, the operator doesn't have to look away from the sewing work to check the bobbin thread. To retrofit the AE-8 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.

Material Micro-lifter (asm.) (Part No.: 236-11056)


This device can be installed on the back of the face plate. It is very convenient for frequent use.

edge sensor ED-4

When the sensor detects a material edge, it immediately stops the sewing machine and actuates the thread trimmer. This enhances productivity by allowing the operator to conduct sewing work without running to look out for missing stitches.

SPECIFICATIONS
Model name Application Max. sewing speed Max. stitch length Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Lubrication Lubricating oil Distance from needle to machine arm Size of bed Bobbin thread winder Micro-lifter screw Machine head drive Automatic reverse feed function Power requirement/Power consumption Total weight DLN-9010SS For light- to medium-weight materials 5,000rpm DLN-9010SH For heavy weight materials 4,000rpm

4.5mm 33mm By hand: 5.5mm, By knee: 15mm(max.), Auto: 10mm DB1 (#11) #9#18 DB1 (#21) #20#23 For JE:134 (Nm90) Nm65Nm110 For JE:134 (Nm130) Nm120Nm160 Automatic-lubricating full-rotary hook Minute-quantity lubrication to needle bar and hook JUKI New Defrix Oil NO.1 (equivalent to ISO VG7) 300mm 517mm178mm Built-in the machine head Provided as standard Compact AC servomotor that is directly connected to the main shaft (direct-drive system) Provided as standard (built-in solenoid type) Single-phase 100120V, 200240V, 3-phase 200240V650VA 87kg
The maximum sewing speed is 4,000 rpm or less in cases where the maximum stitch length is 3.5 mm or more.

WHEN YOU PLACE ORDERS


Please note when placing orders, that the model name should be written as follows:

PSC box

Machine head type Standard

Code S

Application For light- to medium-weight materials For heavy-weight materials

Code S H

Control box Standard Provided with built-in I/O board

Code S A

SC910 DLN9010S
Wiper and automatic reverse feed function Automatic reverse Wiper Code feed function Not provided Provided 0B Provided Provided WB Device and attachment Not provided Auto-lifter (pedal-driven)
HEAD OFFICE
The environmental management system to promote and conduct the technological and technical research, the development and design of the products in which the environmental impact is considered, the conservation of the energy and resources, and the recycling, in the research, development, design, distribution, sale and maintenance service of the industrial sewing machines, household sewing machines and industrial-use robots, etc. and in the sale and maintenance service of the data entry system and in the purchase, distribution and sale of the household commodities including the healthcare products.

Control box provided with built in I/O board (Code A) should be selected for the machine head equipped with the remaining bobbin thread detector (AE-8).

Code

For JUS(LA) For JUS, General Export For General Export For EU (CE) For China

PSC box Single-phase 3-phase Single-phase Single-phase Single-phase

100120V 200240V 200240V 200240V 200240V

PFL PFL PFL PFL PFL

Code S D K N U

AK118

JUS: North America and Central and South America.

Operation panel
Operation panel Code IP-100B IP100B CP-160D CP160D
To order, please contact your nearest JUKI distributor.

EMS Accreditation

RE005

ISO14001:1996 REG.NO.JSAE389

089

MARKETING & SALES H.Q.

8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN PHONE : (81) 3-3480-2357, 2358 FAX : (81) 3-3430-4909, 4914 http://www.juki.com

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalogue prints with environment-friendly soy ink on recycle paper.

JUNE, 2005 Printed in Japan(AD)

1-needle, Lockstitch Machine with Edge Trimmer

DLM-5200N DLM-5210N/N011, N015


(exclusive machine for piping)

DLM-5200ND

DLM-5210N/N011

The highly efficient lockstitch machine which assures the consistent quality of finished seams comes with a sharp knife capable of cutting various types of material. The DLM-5200N series is composed of high-quality sewing machines provided with these two main features, both of which are designed to significantly upgrade the functions.
Beautifully finished lockstitched seams.
The thread take-up, feed mechanism, and thread path have been improved so as to respond to material changes. A consistent, beautiful seam finish is therefore attained.

The knife is so sharp that it can cut any type of material.


The knife is designed so that the angle can be changed as desired, allowing the knife to be easily applied to any type of material.

During operation, the type of stitching can be easily changed between lockstitch alone and lockstitch with knife.
The knife can be attache by simply pressing the presser plate on the machine arm. The knife is removed also by the simple operation of the knob. Thus the type of stitching, such as with or without knife, can be changed with ease.

The maximum stitch length for the DLM5200N has been increased to 5mm.
The stitch length can be adjusted using the dial.

The adjustment of the needle and needle gauge can be made by the simple change of the sub-gauges.

The exclusive arm-shaped machine head makes the material easier to handle.
The arm shape of the machine head has been adopted to enhance ease of operation.

The operating noise and vibration of this model are far less than its predecessors.
The operating environment has been greatly improved to allow the operator to work comfortably with this machine.

This model is designed as the optimum for high-speed sewing.


This model is made of special alloy steel, and a feed mechanism and system have been incorporated to make the machine the optimum for high-speed operation. As a result, this model demonstrates a consistent sewing performance during high-speed operation.

The cloth chip disposer slit has been widened.


The slit of the cloth chip disposer is wide enough to receive the chips from a wider area of the machine. The cloth chip disposal process is therefore much easier.

DLM-5200N
SUB-GAUGE SET LIST
Specifications Gauge of the width sub-gauge Throat plate Throat plate cover (asm.) Gauge Throat plate chip guard Chip guide Hinging presser (asm.) Feed dog Knife

C D E F H M

2.4mm (3/32") 3.2mm (1/8") 4.0mm (5/32") 4.8mm (3/16") 6.4mm (1/4") 9.5mm (3/8")

113-46004 113-46004 113-46004 113-46004 113-46004 113-46103

B1115-530-0AD B1190-522-X00 B1115-530-0AD B1190-522-S00 B1115-530-0AF B1190-522-Y00 B1115-530-0AF B1190-522-T00 B1115-530-0AF B1190-522-U00 B1115-530-0AM B1190-522-V00

113-46905 113-46905 113-46905 113-46905 113-47101 113-47309

113-46400 113-46400 113-46400 113-46400 113-46509 113-46509

B1524-522-NB0A B1613-522-N00A B4121-522-000 B1524-522-NB0A B1613-522-N00A B4121-522-000 B1524-522-NB0A B1613-522-N00A B4121-522-000 B1524-522-NB0A B1613-522-N00A B4121-522-000 B1524-012-0BA B1613-522-W00A B4121-522-000 B1524-012-0BA B1613-522-W00A B4121-522-000

This is made to order as an auxiliary part only


CA HA K 2.0mm (5/64") 6.4mm (1/4") 7.9mm (5/16") 113-46004 113-46004 113-46103 B1115-530-0AD B1190-522-Y0A B1115-530-0AF B1190-522-U0A B1115-530-0AM B1190-522-Y0B 113-46905 113-47101 113-47101 113-46400 113-46509 113-46509 B1524-522-NB0A B1613-522-N00A B4121-522-000 B1524-012-0BA B1613-522-A0A B4121-522-000 B1524-012-0BA B1613-522-W00A B4121-522-000

DLM-5210N/ N011, N015


ATTACHMENTS
N011
Rolled hem Finished width 1 mm N011 Semi-fold Binder (cut-before knife, rolled hem) Finished width 7mm 6mm 10 mm 5mm Tape width 24mm 22mm 20mm Part No. of the attachment MAN-0110G-0A0 MAN-0110F-0A0 MAT-11801-NA0 Gauge B1190-523-C00 B1190-523-B00 B1190-523-000 Exclusive sub-gauge Presser foot (asm.) B1524-523-CA0 B1524-523-BA0 B1524-523-0A0 Front knife B4121-523-B00 B4121-523-000 B4121-523-000

N015
Clean finish, top and bottom Finished width N015 Binder (clean finish, top and bottom) Finished width 9.5mm 1 mm 7mm 6mm 5mm Tape width 34mm 26mm 22mm 20mm Part No. of the attachment MAN-0150J-0A0 MAN-0150G-0A0 MAN-0150F-0A0 MAT-11901-NA0 Gauge B1190-523-E00 B1190-523-C00 B1190-523-B00 B1190-523-000 Exclusive sub-gauge Presser foot (asm.) B1524-523-EA0 B1524-523-CA0 B1524-523-BA0 B1524-523-0A0 Front knife B4121-523-B00 B4121-523-B00 B4121-523-000 B4121-523-000

SPECIFICATIONS
DLM-5200N Model name Max. sewing speed Max. stitch length Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Max. thickness of the material to be cut Lubrication Lubricating oil Weight of the machine head 4,500rpm 5mm (normal/reverse feed) 30.7mm By hand: 4mm, By knee: 10mm DB 1 (#14), For JE: 134 (Nm90) Automatic-lubricating full-rotary hook 4mm Automatic JUKI New Defrix Oil No.1 (equivalent to ISO VG7) 30kg DLM-5210N Front knife type 4,000rpm 4mm (normal/reverse feed)

WHEN YOU PLACE ORDERS


Please note when placing orders, that the model name should be written as follows:

DLM5200N
Sub-gauge type Distance between the needle and the knife 3.2mm (1/8") standard 2.4mm (3/32") 4.0mm (5/32") 4.8mm (3/16") 6.4mm (1/4") 9.5mm (3/8") Code D C E F H M

DLM5210N/N01
Type of binder Rolled hem Clean finish, top and bottom Code N011 N015 Finished width N011 N015 Code A B C E

5mm 6mm 7mm 9.5mm

To order, please contact your nearest JUKI distributor.

HEAD OFFICE
The environmental management system to promote and conduct the technological and technical research, the development and design of the products in which the environmental impact is considered, the conservation of the energy and resources, and the recycling, in the research, development, design, distribution, sale and maintenance service of the industrial sewing machines, household sewing machines and industrial-use robots, etc. and in the purchase, distribution and sale of the household commodities including the healthcare products.

EMS Accreditation

RE005

ISO14001:1996 REG.NO.JSAE389

089

MARKETING & SALES H.Q.

8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN PHONE : (81) 3-3480-2357, 2358 FAX : (81) 3-3430-4909, 4914 http://www.juki.com

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalog is printed on recycle paper.

MARCH, 2005 Printed in Japan(AD)

1-needle, Bottom-feed, Lockstitch Machine with Vertical Edge Trimmer and Automatic Thread Trimmer

DLM-5400N-7

DLM-5400N-7-WB/CP-160A

1-needle, Needle-feed, Lockstitch Machine with Vertical Edge Trimmer and Automatic Thread Trimmer

DMN-5420N-7

DMN-5420N-7-WB/CP-160A

With its highly operable knife mechanism, the machine helps promote the production of upgraded-quality products while increasing efficiency.
The stitch quality is consistent even during high-speed operation.
Capable of high-speed sewing, it can also flexibly respond to various applications, thus leading to higher productivity.

The knife is sharp enough to cut any type of material.


The knife is capable of cutting any kind of material regardless of its thickness or toughness, including heavy-weight material, elastic material and brushing material.

The one-touch utility knife lever enhances the comfort of operation.


Since the knife lever has been plasted so as to prevent rust, there is no need to worry about the material becoming soiled with rust.

Sure thread trimming mechanism.


The thread trimmer is designed to cut various threads of different thicknesses, so the range of the applicable thread thickness number has been widened. The thread trimmer can therefore cut even a thick thread with ease.

Adjustment of the position of the cloth trimming knife.


The cloth trimming knife has been designed so that it can move as much as 5.5mm toward you from the center of the needle.

OPTIONS
Auto-lifter AK85
(pedal-driven)

(With its full array of options, the machine further increases productivity.)

Remaining bobbin thread detector


AE-4 Part No.: GAE-040000A0
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn the operator not to press on the front part of the foot pedal. With this function, the operator doesnt have to look away from the sewing work to check the bobbin thread.
To retrofit the AE-4 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.

Material edge sensor ED-2


When the sensor detects a material edge, it immediately stops the sewing machine and actuates the thread trimmer. This enhances productivity by allowing the operator to conduct sewing work without running to look out for missing stitches.

Newly developed control box/Compact motor unit

SC-910/M91
SC-910 model control box is resistant to voltage fluctuations. It comes with a compact and energy-saving type switching power supply system that does not use a transformer. This contributes to improved reliability. The M91 model compact motor unit featuring low vibration and low noise capabilities is installed on the control box. The number of revolutions can be selected from among three different types (standard, slow and fast) according to the preference of the operator. In addition to this feature, the control box incorporates many different functions for upgraded workability.

The operation panel can be selected according to the process.

IP-100C
The operation panel has been provided with a large user-friendly LCD. A pictograph and set values are shown on the same screen, which promises improved operability of the panel. The operation panel has been provided with a variety of communication and maintenance control features and is able to store data on a SmartMedia or personal computer. The features of the operation panel can be updated without the need for changing the PWB/ROM.

CP-160A
Pattern sewing can be performed by the number of stitch control feature. Four different kinds of pattern sewing are possible: automatic reverse stitching, constant-dimension sewing, rectangleshape sewing, and multi-layer stitching. The maximum number of stitches that can be set for automatic reverse stitching (single or double) is 19.

DLM-5400N-7
SUB-GAUGE SET LIST
Specifications of the subgauge Gauge width Throat plate Throat plate cover (asm.) Gauge Throat plate chip guard Chip guide Hinging presser (asm.) Feed dog Knife

2.4mm (3/32") 3.2mm (1/8") 4.0mm (5/32") 4.8mm (3/16") 6.4mm (1/4") 9.5mm (3/8")

113-46004 113-46004 113-46004 113-46004 113-46004 113-46004

B1115-531-0AD B1190-522-X00 B1115-531-0AD B1190-522-S00 B1115-531-0AD B1190-522-Y00 B1115-530-0AF B1190-522-T00 B1115-530-0AF B1190-522-U00 B1115-530-0AM B1190-522-V00

113-46905 113-46905 113-46905 113-46905 113-47101 113-47309

113-46400 113-46400 113-46400 113-46400 113-46509 113-46509

B1524-530-DB0 B1613-522-N00A B1524-530-DB0 B1613-522-N00A B1524-530-EB0 B1613-522-N00A B1524-530-EB0 B1613-522-N00A

B4121-522-000 B4121-522-000 B4121-522-000 B4121-522-000

D E F H M

B1524-530-GB0 B1613-522-W00A B4121-522-000 B1524-530-GB0 B1613-522-W00A B4121-522-000

This is made to order as an auxiliary part only.


CA

2.0mm (5/64") 2.4mm (3/32") 4.0mm (5/32") 4.8mm (3/16") 4.8mm (3/16") 5.3mm (27/128") 6.4mm (1/4") 7.9mm (5/16") 9.5mm (3/8") 11.1mm (7/16")

113-46004 113-46004 113-46004 113-46004 113-46004 113-46004 113-46301 113-46004 113-46004 113-46004

B1115-531-0AD B1190-522-Y0A B1115-531-0AD B1190-522-X0B B1115-531-0AD 113-62753

113-46905 113-46905 113-46905 113-46905 113-46905 113-47101 113-47101 113-47101 113-47309 113-47309

113-46400 113-46400 113-46400 113-46400 113-46400 113-46400 113-46509 113-46509 113-46509 113-46608

B1524-530-CB0 B1613-522-N00A B1524-530-DB0 B1613-522-N0C B1524-530-EB0 B1613-522-N00A B1524-530-EB0 B1613-522-N00A B1524-530-EB0 B1613-522-N00A B1524-530-GB0 B1613-522-N00A B1524-530-GB0 B1613-522-A0AA

B4145-530-C00 B4121-522-000 B4121-522-000 B4121-522-000 B4121-522-000 B4121-522-000 B4121-522-000

CB EA FA FB G HA K MA
P

B1115-530-0AF B1190-522-T0A B1115-530-0AF B1190-522-Y0C B1115-530-0AF B1190-522-Y0F B1115-530-0AF B1190-522-U0AA B1115-530-0AF B1190-522-Y0B B1115-530-0AM B1190-522-V0A B1115-530-0AM B1190-522-Y0M

B1524-530-GB0 B1613-522-W00A B4121-522-000 B1524-530-GB0 B1613-522-B00 B4121-522-000

B1524-530-GB0 B1613-522-W00A B4121-522-000

Knife support replacement B4118-530-00A knife attaching block replacement B4119-530-00A are also available. Wiper cannot be attached to the C and CA type of sub-gauges.

DMN-5420N-7
SUB-GAUGE SET LIST
Specifications of the subgauge Gauge width Throat plate Throat plate cover (asm.) Gauge Throat plate chip guard Chip guide Hinging presser (asm.) Feed dog Knife

3.2mm (1/8") 4.0mm (5/32") 4.8mm (3/16") 5.6mm (7/32") 6.4mm (1/4") 9.5mm (3/8")

113-46004 113-46004 113-46004 113-46004 113-46103 113-46103

B1115-531-0AD B1190-530-D00 B1115-530-0AF B1190-530-E00 B1115-530-0AF B1190-530-F00 B1115-530-0AF B1190-530-G00 B1115-530-0AF B1190-530-H00 B1115-530-0AM B1190-530-M00

113-46905 113-46905 113-46905 113-47101 113-47101 113-47309

113-46400 113-46400 113-46400 113-46400 113-46509 113-46509

B1524-530-DB0 B1524-530-EB0 B1524-530-EB0 B1524-530-GB0 B1524-530-GB0 B1524-530-GB0

E F G H M

B1609-530-D00 B1609-530-E00 B1609-530-D00 B1609-530-E00 B1609-530-D00 B1609-530-E00 B1609-530-G00 B1609-530-H00 B1609-530-G00 B1609-530-H00 B1609-530-G00 B1609-530-H00

B4121-522-000 B4121-522-000 B4121-522-000 B4121-522-000 B4121-522-000 B4121-522-000

This is made to order as an auxiliary part only.


CA

Coarse feed dog

2.0mm (5/64")

113-46004 113-46004 113-46004 113-46004 113-46103 113-46103 113-46103

B1115-531-0AD B1190-530-C0A B1115-531-0AD B1190-522-D0A B1115-531-0AD B1190-530-D0C B1115-530-0AD B1190-530-D0B B1115-530-0AF B1190-530-J00

113-46905 113-46905 113-46905 113-46905 113-47101 113-47101 113-47309

113-46400 113-46400 113-46400 113-46400 113-46509 113-46509 113-46509

B1524-530-CB0 B1609-530-C0A B4121-530-C00 B1524-530-DB0 B1609-530-D00 B4121-522-000 B1609-530-E00

DA 2.8mm (7/64")
DC

3.2mm (1/8") 3.2mm (1/8") 7.5mm (9/32") 7.5mm (19/64") 7.9mm (5/16")

B1524-530-DB0 B1609-530-D0E B4121-522-000 B1524-530-DBA B1609-530-J00 B4121-522-000 B1609-530-G00 B4121-522-000 B1609-530-H00 B1609-530-G00 B1524-530-GB0 B4121-522-000 B1609-530-H00 B1609-530-G00 B1524-530-GB0 B4121-522-000 B1609-530-H00 B1524-530-GB0

DD J JA K

B1115-530-0AF B1190-530-J0A B1115-530-0AM B1190-530-K00

Be sure to use this gauge with the stitch length set to 2mm or less. Be sure to use this gauge with the stitch length set to 2.5mm or less. Wiper cannot be attached to the CA and DA type of sub-gauges.

SPECIFICATIONS
Model name Max. sewing speed Feed system Max. stitch length Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Max. thickness of the material to be cut Lubrication Lubricating oil Automatic reverse feed function Power requirement Power consumption Total weight DMN-5420N-7 5,000rpm 4,500rpm (Max. 4,000rpm with the stitch length set to 4mm or more) Bottom-feed Needle-feed 4mm (normal/reverse feed) 5mm (normal feed), 3mm (reverse feed) 30.7mm By hand : 5.5mm, By knee : 10mm DB 1 (#14) #9~#18, For JE: 134 (Nm90) Automatic-lubricating full-rotary hook 4mm Automatic JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Provided as standard Single-phase 100~120V, 200~240V, 3-phase 200~240V 650VA 83kg 84kg DLM-5400N-7

WHEN YOU PLACE ORDERS


Please note when placing orders, that the model name should be written as follows:

Sub-gauge type Distance between the Code needle and the knife 3.2mm (1/8") standard D 2.4mm (3/32") C 4.0mm (5/32") E 4.8mm (3/16") F 6.4mm (1/4") H 9.5mm (3/8") M

DLM5400N
Wiper Wiper Not provided Provided

7
Auto-lifter (optional) Not provided Provided (AK85) Code AK

and automatic reverse feed function Automatic reverse feed function Code Provided 0B Provided WB

Sub-gauge type Distance between the Code needle and the knife 3.2mm (1/8") standard D 4.0mm (5/32") E 4.8mm (3/16") F 5.6mm (7/32") G 6.4mm (1/4") H 9.5mm (3/8") M

DMN5420N
Feed dog Standard Coarse feed dog Code A B

7
Wiper and automatic reverse feed function Automatic reverse Wiper Code feed function Not provided Provided 0B Provided Provided WB Auto-lifter (optional) Not provided Provided (AK85) Code AK

PSC box

SC910
PSC box Code 100~120V 200~240V 200~240V 200~240V 200~240V PFL PFL PFL PFL PFL S D K N U Control box Standard Provided with built-in I/O board Code S A

Motor for SC

M91S
Pulley belt Code Standard S

For JUS (LA) For For For For

Single-phase JUS, General Export 3-phase General Export Single-phase EU (CE) Single-phase China Single-phase

Control box provided with built in I/O board (Code A) should be selected for the machine head equipped with the remaining bobbin thread detector (AE-4).

JUS: North America and Central and South America

Operation panel
Operation panel IP-100C CP-160A

Code IP100C CP160A


EMS Accreditation

HEAD OFFICE
The environmental management system to promote and conduct the technological and technical research, the development and design of the products in which the environmental impact is considered, the conservation of the energy and resources, and the recycling, in the research, development, design, distribution, sale and maintenance service of the industrial sewing machines, household sewing machines and industrial-use robots, etc. and in the sale and maintenance service of the data entry system and in the purchase, distribution and sale of the household commodities including the healthcare products.

To order, please contact your nearest JUKI distributor.

RE005

ISO14001:2004 REG.NO.JSAE389

089

MARKETING & SALES H.Q.

8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN PHONE : (81) 3-3480-2357, 2358 FAX : (81) 3-3430-4909, 4914 http://www.juki.com

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalogue prints with environment-friendly soy ink on recycle paper.

JANUARY, 2006 Printed in Japan(AD)

1-needle, Differential-feed, Lockstitch Machine

DLD-5430N DLD-5430N-7
(with automatic thread trimmer)

DLD-5430N-7-WB/CP-160A

With its highly reliable bottom-differential-feed mechanism, the machine promotes the production of upgraded-quality products while increasing efficiency.
Sure thread trimming mechanism.
The machine comes with a thread trimming mechanism that performs speedy and sure thread trimming to achieve highly efficient sewing work.

DLD-5430N

Sewing mechanism that demonstrates outstanding responsiveness to materials to be sewn.


The thread take-up mechanism, thread path components and differential feed mechanism have all been improved. Thanks to these improvements, partial shirring can be performed with minimum tension applied to the material, thus leading to greater flexibility in responding to different types of material.

Higher lift of the presser foot.


This machine is equipped with various devices that reduce the operator's fatigue and allow the operator to easily operate the machine. These devices include the following: The foot pedal needs only light pressure to be operated. The presser foot can be lifted as high as 13mm. The shape of the machine arm has been designed to allow the operator to handle any material with ease.

Max. 13mm

OPTIONS
Auto-lifter AK85
(pedal-driven)

(With its full array of options, the machine further increases productivity.)

Remaining bobbin thread detector


AE-4 Part No.: GAE-040000A0
When the amount of remaining bobbin thread reaches the setting, the buzzer will sound to warn the operator not to press on the front part of the foot pedal. With this function, the operator doesn't have to look away from the sewing work to check the bobbin thread.
To retrofit the AE-4 to your existing machine, I/O unit A (part number: 400-06080), which is separately available, is required.

Material edge sensor ED-2


When the sensor detects a material edge, it immediately stops the sewing machine and actuates the thread trimmer. This enhances productivity by allowing the operator to conduct sewing work without running to look out for missing stitches.

Gathering attachment Q036


For high-quality gathering, both effectively and consistently.

Micro-lifter Part No.: 112-43763


This device can be installed on the back of the faceplate. It is very convenient for frequent use.

Partial shirring device PF-7


The partial shirring device permits very easy shirring.

Newly developed control box/Compact motor unit

SC-910/M91
SC-910 model control box is resistant to voltage fluctuations. It comes with a compact and energy-saving type switching power supply system that does not use a transformer. This contributes to improved reliability. The M91 model compact motor unit featuring low vibration and low noise capabilities is installed on the control box. The number of revolutions can be selected from among three different types (standard, slow and fast) according to the preference of the operator. In addition to this feature, the control box incorporates many different functions for upgraded workability.

The operation panel can be selected according to the process.

IP-100C
The operation panel has been provided with a large userfriendly LCD. A pictograph and set values are shown on the same screen, which promises improved operability of the panel. The operation panel has been provided with a variety of communication and maintenance control features and is able to store data on a SmartMedia or personal computer. The features of the operation panel can be updated without the need for changing the PWB/ROM.

CP-160A
Pattern sewing can be performed by the number of stitch control feature. Four different kinds of pattern sewing are possible: automatic reverse stitching, constant-dimension sewing, rectangle-shape sewing, and multi-layer stitching. The maximum number of stitches that can be set for automatic reverse stitching (single or double) is 19.

SPECIFICATIONS
Model name Max. sewing speed Max. stitch length Max. top-feed amount Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Lubrication Lubricating oil Automatic reverse feed function Power requirement Power consumption Weight DLD-5430N-7 4,500rpm 5mm Shirring 1:1.5 (max. 1: 3 ), Stretching 1:0.5 30.7mm By hand: 5.5mm, By knee: 13mm DB1 (#14), For JE: 134 (Nm90) Automatic-lubricating full-rotary hook Automatic JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Provided as standard Single-phase 100120V, 200240V 3-phase 200240V 650VA Machine head: 29kg Total weight: 82kg
This ratio applies provided that the stitch length does not exceed 2.5mm.

DLD-5430N

WHEN YOU PLACE ORDERS


Please note when placing orders, that the model name should be written as follows:

DLD5430N7
Wiper Wiper Not provided Provided and automatic reverse feed function Automatic reverse feed function Code Provided 0B Provided WB Auto-lifter (optional) Not provided Provided (AK85) Code AK

PSC box

SC910
PSC box Code 100120V 200240V 200240V 200240V 200240V PFL PFL PFL PFL PFL S D K N U Control box Standard Provided with built-in I/O board Code S A

Motor for SC

M91S
Pulley belt Code Standard S

For JUS (LA) For For For For

Single-phase JUS, General Export 3-phase General Export Single-phase EU (CE) Single-phase China Single-phase

Control box provided with built in I/O board (Code A) should be selected for the machine head equipped with the remaining bobbin thread detector (AE-4).

JUS: North America and Central and South America

Operation panel
Operation panel IP-100C CP-160A Code IP100C CP160A

To order, please contact your nearest JUKI distributor.

HEAD OFFICE
The environmental management system to promote and conduct the technological and technical research, the development and design of the products in which the environmental impact is considered, the conservation of the energy and resources, and the recycling, in the research, development, design, distribution, sale and maintenance service of the industrial sewing machines, household sewing machines and industrial-use robots, etc. and in the purchase, distribution and sale of the household commodities including the healthcare products.

EMS Accreditation

RE005

ISO14001:1996 REG.NO.JSAE389

089

MARKETING & SALES H.Q.

8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN PHONE : (81) 3-3480-2357, 2358 FAX : (81) 3-3430-4909, 4914 http://www.juki.com

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety. This catalog is printed on recycle paper.

SEPTEMBER, 2003 Printed in Japan(AD)

ELECTRONIC-STOP MOTOR TYPE


1-needle, Lockstitch Machine with an Automatic Thread Trimmer

JUKIs newly developed EC-10B Series lockstitch machines with automatic thread trimmers provide higher reliability. The control panel is optionally available.

DDL-5550N-7/EC-10B

DDL-8700-7/EC-10B

DDL-5600N-7/EC-10B
(Double-capacity Hook)

DLN-5410N-7/EC-10B
(Needle-feed)

DLU-5490N-7/EC-10B
(Bottom & Variable Top feed)

DLD-5430N-7/EC-10B
(Differential-feed)

DLM-5400N-7/EC-10B
(With a Vertical Edge Trimmer)

DMN-5420N-7/EC-10B
(Needle-feed, with a Vertical Edge Trimmer)

CP-160 control panel is optionally available.

The The consistent consistent seam seam quality quality and and thread thread trimming trimming performance performance of of the the EC-10A EC-10A Series Series has has already already been been well proven over years of operation. The EC-10B is an upgrade of the EC-10A which incorporates well proven over years of operation. The EC-10B is an upgrade of the EC-10A which incorporates further further improved improved functions functions to to enable enable the the use use of of a a control control panel panel for for high-end high-end models. models. If If mounted mounted with with a a control control panel panel (CP-160, (CP-160, optionally optionally available), available), the the EC-10B EC-10B Series Series offers, offers, in in addition addition to to its its standard standard basic basic functions, functions, a sophisticated array of upgraded functions to enable use for wider applications such as multilayer a sophisticated array of upgraded functions to enable use for wider applications such as multilayer sewing, sewing, constant-dimension constant-dimension sewing, sewing, and and rectangle rectangle pattern pattern sewing, sewing, as as well well as as the the use use of of a a bobbin bobbin thread thread counter. counter.

ELECTRONIC-STOP MOTOR/ CONTROL BOX EC-10B


q The EC-10B enables the sewing machine to perform thread trimming, stop with its needle up/down, perform automatic reverse feed stitching at sewing start and sewing end, and perform one-touch reverse feed stitching with a switch. Needless to say, the number of reverse feed stitches can be specified. q A contactless electromagnetic coupling is adopted. This means that the clutch disc does not require any maintenance. Furthermore, cooling efficiency is enhanced, there by preventing the motor from running at very hot temperatures. q In addition to the EC-10B's error-identification and signal input/output checking modes, the machine features a new resistor pack system for identification of sewing machine used for improved maintainability.
No. 1

CONTROL PANEL SPECIFICATIONS


Function Automatic thread trimmer EC-10B EC-10B/CP-160 (optional)

Automatic back tack function

Wiper

Soft-start

Auto-lifter Support for sewing machine for standing use Stop with needle up/down

Normal stop with needle up

Normal stop with needle down Automatic back tack stitching at sewing start Automatic stitching at sewing end

10

11

12

Back tack pattern switch

(019 (015 stitches) stitches)

13

Max speed limitation variable resistor

EC-10B
14 Thread trimming prohibition switch

CONTROL PANEL CP-160 (OPTION)


15 Needle up/down compensating switch

q Along with its standard functions, the control panel offers users a bobbin thread counter for higher efficiency and pattern sewing. Functions such as multi-layer stitching, constantdimension sewing, and rectangle stitching. q The easy-to-read control panel facilitates function selection and easy input of sewing data such as the number of stitches.

16

Double back tack switch for start

17

Double back tack switch for end

18

Overlapped stitching pattern switch

19

Constant-dimension stitching pattern

20

Programmable seam length

21

Bobbin thread counter


CP-160

22

Material edge sensor


q Specified inside the control box. q Operative when the machine is equipped with an auto-lifter (AK83: q Pedal unit (PK-70,

q The optional ED-2 material edge sensor can be attached to the control panel.

optional). or 71: optionally available) for standing work can be attached to the

sewing machine. q Operative when the machine is equipped with a material edge sensor (ED-2:optional).

WHEN YOU PLACE ORDERS


Please note when placing orders, that the model name should be written as follows:

DDL-5550N
Application For medium-weight materials For light-weight materials For heavy-weight materials A H Code Wiper Not provided Provided

-7Auto-lifter (optional) Not provided Provided (AK85) AK Code Automatic reverse feed function Code Provided Provided 0B WB

Wiper and automatic reverse feed function

DDL-8700
Application For medium-weight materials For light-weight materials For heavy-weight materials A H Code Wiper Not provided Provided

-7Auto-lifter (optional) Not provided Provided (AK85) AK Code Automatic reverse feed function Code Provided Provided 0B WB

Wiper and automatic reverse feed function

DDL-5600N
Application For jeans For heavy-weight materials For leather shoes (with roller presser foot) Code J L R Wiper Not provided Provided (for DDL-5600NJ-7)

-7Auto-lifter (optional) Not provided Provided (AK85) AK Code Automatic reverse feed function Code Provided Provided 0B FB

Wiper and automatic reverse feed function

DLN-5410N
Application For light- to medium-weight materials For heavy-weight materials For jeans H J Code Wiper Not provided Provided

-7Auto-lifter (optional) Not provided Provided (AK85) AK Code Automatic reverse feed function Code Provided Provided 0B WB

Wiper and automatic reverse feed function

DLU-5490N
Application For light-weight materials For medium-weight materials For heavy-weight materials For edge welt seam topstitching To prevent it from catching materials For sewing sharp curves Code BA BB BC C CG D Application For elastic materials For setting zipper (right) For binding For bottom hemming For piping For zipper attaching (left) For preventing puckering Code E J L M N P S

-7Wiper and automatic reverse feed function Wiper Not provided Provided Automatic reverse feed function Provided Provided Code 0B WB Auto-lifter (optional) Not provided Provided (AK85) AK Code

Note q When using the gauges L, M & N, attach them to the binder, etc. Since the prices are separate, please ask us of them. q Various gauges other than those shown are also available.

DLD-5430N-7Wiper and automatic reverse feed function Wiper Not provided Provided Automatic reverse feed function Code Provided Provided 0B WB Auto-lifter (optional) Not provided Provided (AK85) AK Code

Sub-gauge type Distance between the needle and the knife 3.2mm (1/8") standard 2.4mm (3/32") 4.0mm (5/32") 4.8mm (3/16") 6.4mm (1/4") 9.5mm (3/8") Code D C E F H M

DLM-5400N
Wiper Not provided Provided

-7Auto-lifter (optional) Not provided Provided (AK85) AK Code

Wiper and automatic reverse feed function Automatic reverse feed function Code Provided Provided 0B WB

Sub-gauge type Distance between the needle and the knife 3.2mm (1/8") standard 4.0mm (5/32") 4.8mm (3/16") 5.6mm (7/32") 6.4mm (1/4") 9.5mm (3/8") Code D E F G H M

DMN-5420N
Feed dog Standard Coarse feed dog Code A B Wiper

-7Wiper and automatic reverse feed function Automatic reverse feed function Provided Provided Code 0B WB Auto-lifter (optional) Not provided Provided (AK85) AK Code

Not provided Provided

EC-10B sewing machine controller (PSC box)

EC10BCode PFL PFL PFL PFL F H K N Control panel Not provided Provided AA Code 220V 110V 220V 230V

Power supply For General Export For North America For CE

Motor for EC-10B

M
Power supply 110V Singlephase 220V 230V 240V 220V 230V 3-phase 240V 380V 400V 415V Code B D G E K Q P L T M Frequency Code 50Hz 60Hz 5 6 Pulley belt Motor pulley Pulley belt Code O.D. (mm) length (Inch) 65 75 80 85 90 95 100 41" 40" F H J K L M N

Motor mounting base Standard For Europe For CE

Code

E C

Motor pulley Pulley belt Code O.D. (mm) length (Inch) 105 110 115 120 125 43" 42" P Q R S T

If an auto-lifter is installed on the machine, the presser foot will be lifted/lowered by the the foot pedal.

OPTIONAL DEVICES

Auto-lifter
Auto-lifter mounted on the machine head AK85 (pedal switch type)

Material edge sensor (ED-2)


The sensor detects the material edge, thereby stopping the sewing machine to make it perform thread trimming at once. The CP-160 model of operation panel is required.

SPECIFICATIONS
q DDL-5550N-7
Model name Application Max. sewing speed Max. stitch length Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Lubrication Lubricating oil Automatic reverse feed function Power requirement Total weight 30.7mm By hand: 5.5mm, By knee: 13mm DB1 (#14) For JE: 134 (Nm75) DDL-5550N-7 For medium-weight materials 5,000rpm 4mm 29mm By hand: 4mm, By knee: 9mm DA1 (#9) For JE: 134 (Nm65) Automatic-lubricating full-rotary hook Automatic JUKI New Defrix Oil No.1 (equivalent to ISO VG7) Provided as standard Single-phase 110V, 120V, 220V, 240V, 3-phase 220V, 240V, 380V, 415V 81kg DDL-5550NA-7 For light-weight materials 4,000rpm 5mm 35mm By hand: 5.5mm, By knee: 13mm DB1 (#21) For JE: 134 (Nm130) DDL-5550NH-7 For heavy-weight materials

q DDL-8700-7
Model name Application Max. sewing speed Max. stitch length Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Total weight DDL-8700-7 For medium-weight materials 5,000rpm 4mm 30.7mm By hand: 5.5mm, By knee: 13mm DB1 (#14) #9#18 For JE: 134 (Nm90) By hand: 4mm, By knee: 9mm DA1 (#9) #9#11 For JE: 134 (Nm65) Automatic-lubricating full-rotary hook 81kg DDL-8700A-7 For light-weight materials 4,000rpm 5mm 35mm By hand: 5.5mm, By knee: 13mm DB1 (#21) #19#23 For JE: 134 (Nm130) DDL-8700H-7 For heavy-weight materials

q DDL-5600N-7
Model name Application Max. sewing speed Max. stitch length Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Thread Hook Total weight DB1 (#21) #20#23 For JE: 134 (Nm130) DDL-5600NJ-7 For jeans 4,000rpm 5mm (normal/reverse feed) 36mm By hand: 5.5mm, By knee: 13mm DB1 (#21) #20#23 For JE: 134 (Nm130) #30#8, B46B92, Nm=60/330/3 Automatic-lubricating double-capacity full-rotary hook 81kg DDL-5600NL-7 For heavy-weight materials 3,000rpm 8mm, 5mm (reverse feed) DDL-5600NR-7 For leather shoes

q DLN-5410N-7 DLN-5410N-7
Model name Application Max. sewing speed Max. stitch length Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Total weight DB1 (#14) For JE: 134 (Nm90) DLN-5410N-7 For light- to medium-weight materials 5,000rpm 4mm 30.7mm By hand: 5.5mm, By knee: 13mm DB1 (#21) For JE: 134 (Nm130) DB1 (#21) For JE: 134 (Nm130) Automatic-lubricating double-capacity full-rotary hook DLN-5410NH-7 For heavy-weight materials 4,000rpm 4.5mm 33mm DLN-5410NJ-7 For jeans

Automatic-lubricating full-rotary hook 83kg

q DLU-5490N-7
Model name Max. sewing speed Max. stitch length Max. top-feed amount Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Weight DLU-5490N-7 4,500rpm 5mm 8mm 30.7mm By hand: 5.5mm, By knee: 13mm DB1 (#14), For JE: 134 (Nm90) Automatic-lubricating full-rotary hook Total weight: 83kg

q DLD-5430N-7
Model name Max. sewing speed Max. stitch length Max. top-feed amount Needle bar stroke Lift of the presser foot Needle (at the time of delivery) Hook Weight DLD-5430N-7 4,500rpm 5mm Shirring 1:1.5 (Max. 1: 3), Stretching 1:0.5 30.7mm By hand: 5.5mm, By knee: 13mm DB1 (#14), For JE: 134 (Nm90) Automatic-lubricating full-rotary hook Total weight: 82kg

q DLM-5400N-7
Model name Max. sewing speed Feed system Max. stitch length Needle bar stroke Lift of the presser foot

q DMN-5420N-7
DLM-5400N-7 4,500rpm Bottom-feed 4mm (normal/reverse feed) 30.7mm By hand : 5.5mm, By knee : 10mm DB1 (#14) #9#18, For JE: 134 (Nm90) Automatic-lubricating full-rotary hook 4mm 83kg 84kg q To order, please contact your nearest JUKI distributor. DMN-5420N-7 5,000rpm (Max. 4,000rpm with the stitch length set to 4mm or more) Needle-feed 5mm (normal feed), 3mm (reverse feed)

Needle (at the time of delivery) Hook Max. thickness of the material to be cut Total weight

INTERNATIONAL SALES H.Q.

8-2-1, KOKURYO-CHO, CHOFU-SHI, TOKYO 182-8655, JAPAN PHONE : (81) 3-3430-40014 FAX : (81) 3-3430-4909.4914 TELEX : J22967 http://www.juki.co.jp

Specifications and appearance are subject to change without prior notice for improvement. Read the instruction manual before putting the machine into service to ensure safety.
NOVEMBER, 2001 Printed in Japan(T)

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