PS-N-05-00

00. Common Standards

. Scope and Application of Inspection Standards ........................................1 . Considerations in Inspection .................................................................... 3 . General ....................................................................................................4 1. Equipment Inspection Code and General Standards ...........................4 2. Scope and Reference per Code ..........................................................5 3. Symbol of Each Inspection Item ........................................................14 4. Inspection Item for Each of the Regulatory Facilities .........................15 5. Common Standards for Inspection ....................................................18 6. Related Codes (legend) .....................................................................20

. Scope and Application of Inspection Standards

1. Scope
Used as the standard applicable to the inspection of facilities and equipment ordered and purchased by POSCO

2. Application
A. In principle, refer to this Inspection Standard. B. Any and all contracted specifications, approved drawings, or comments shall have precedence in case they have any discrepancy with this Inspection Standard. C. Notwithstanding the provisions of this Inspection Standard, the legal inspection items provided by suppliers shall be inspected by the relevant authorities. When carrying in tested equipment, suppliers shall submit related documents and test reports to the authorities. D. Test reports on the inspection items specified in this Inspection Standard shall be submitted by and accepted from suppliers. E. All suppliers including those whose equipment have been tested by POSCO shall have the responsibility for ensuring the quality of the equipment and extend their cooperation during POSCOs inspection (or test/inspection commissioned by POSCO) at the manufacturing sites.

3. Inspection Procedures
A. As per the approved inspection standard, suppliers shall conduct their own preliminary inspection and make the necessary preparations before requesting POSCO for an inspection. B. When requesting POSCO for an inspection, suppliers shall submit to POSCO a written application for inspection specifying the test date, place, and test objects and items. C. POSCO may conduct witness inspection together with the supplier on the following test objects and items (note, however, that said inspection shall be discussed and notified prior to the start of manufacture of each of the facilities): [List of test objects subject to witness inspection] Equipment Test Item Test Name Name Hook PF Proof test

Reasons - Commissioning companies with appropriate testing facilities to conduct test - Potential damage to product in case of repeated overload test - Large-volume vessel requiring excessive volume of water and posing potential risk of freeze burst once it is filled up - High-pressure test taking too much pressurization time and posing potential risk of keeping pressure high - Retreatment required after at least 4 hours with no measures taken following surface treatment - Process delayed due to unavailability of lab (waiting for inspection) - Too much time spent in waiting for inspection - Difficulties in installing in test room, piping work, etc. (too much time spent)

LK Tank, Pressure vessel PR Welded structure Reducer or its equivalent Air conditioner SP PA, WA PA, PF, BL, NV PF

Full water test Pressure test Pre-painting surface treatment test Assembly test Assembly and performance test Cooling capacity test (air con. capacity of 10RT or higher)

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Transformer

PF

Impulse test (impulse voltage strength test)

- Deteriorating insulation with repeated tests

Motor, Transformer, Generator, Power supply Equipment Name

PF

Temperature rise test

- Too much time spent in inspection (average of 5~6 hours)

Test Item MA

Test Name Perception of test specimen, physical property test Machining dimension test for large machined equipments In-house/External non-destructive inspection Packaging test Retest

Reasons - Machining test specimens taking too much time and incurring excessive costs - Considerable time spent in setting during the precision dimension test involving large target objects (steel-fabricated apparatus or casting, etc.); no work requiring the machining equipment allowed pending the completion of witness inspection (usually, inspection is conducted on the relevant machines upon machining work) - Inspection taking too much time and incurring excessive costs - Preventing any delay in the release schedule - Correction and confirmation for objects deemed unacceptable

DM (machining) Common NT (RT, MT, UT, PT) PK Rejected item

4. Major Points to be Considered for Quality Control Prior to Manufacture

In case of detailed specifications and drawings are approved, the following should be considered carefully since they may affect product quality: A. Vibration and noise generated by the rotating machine (fan, blower, pump, compressor, reducer, motor, etc.) B. Non-destruction (RT, UT, MT, PT) and heat treatment of welded structures (crane, vessels, noxious gas duct, transfer car, ladle, major welded structures, etc.) C. Painting specifications (surface treatment grade, paints, number of painting, paint thickness, etc.) D. Welding methods (welding type <Partial Penetration/Full Penetration>, shop welding, scope of installation welding work, etc.)

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. Considerations in Inspection
This Inspection Standard includes inspection standards, items, tact, and methods applicable to manufacture. The followings are the major considerations in inspection:

1. General
- Reference for vibration, noise, temperature rise, centering, and dimension - Symbol of inspection item (material, non-destruction, exterior view, dimension, assembly, performance, painting, packaging, etc.) - Inspection item for each of the facilities required by regulation - Common standards for inspection - Related codes (Legend)

2. Object-specific Inspection Standards

Mechanical equipments (41)
1)Crane (including Tong, Magnet) 2)Hoist 3)Pump 4)Compressor 5)Fan & Blower 6)Valve 7)Expansion Joint 8)Agitator 9)Belt Conveyor (including Roller and Pulley) 10)Heat Exchanger 11)Pressure Vessel 12)Dust collector 13)Water Treatment 14)Cooling Tower 15)Reducer 16)Welded Structure 17)Cylinder 18)Transfer car (Ladle Car) 19)Traveling Ass'y 20)Lining (for Tank and Rubber Roll) 21)BF Top 22)BF Proper 23)Hot Stove 24)Stave Cooler 25)Stacker & Reclaimer 26)Sintering M/C 27)Sintering M/C Cooler 28)Converter 29)Casting Bow 30)Mold 31)Segment 32)Ladle Turret 33)Torpedo Ladle Car 34)Hot Rolling Mill 35)Roller table & Roll Assy 36)Cold-colled Shear 37)Down Coiler 38)Side Trimmer 39)Tension Reel & Payoff Reel 40)Bridge Type Crane (BTC) 41)Bucket Elevatortype Continuous Unloader

Electrical equipments (13)

1)Transformer 2)Power Distribution Facility 3)Panel 4)Motor 5)Generator 6)Elevator 7)Air Conditioner 8)Communication Devices 9)Cable 10)Cable Reel 11)Brake 12)Insulated trolley equipment 13)Resistor

Common equipments (7)

1)Painting, Packaging 2)Non-destruction 3)Balancing 4)Hard Facing 5)Coupling 6)Universal Joint 7)Reinforced Plastic (FRP)

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. General
1. Equipment Inspection Code and General Standards
No. 1 Test Type Vibration CODE - ISO10816-1 :1995 (E) - KS B 6301 - KS B 6311 - IEC34-9(1990) - NEMA-MGI-12.49 - KS B 6301 - KS B 6311 3 Temperature Rise Centering - KS B 6301 - KS B 6301: Bearing section - NEMA-MGI-12.42 - NEMA-MGI-12.42: Motor section - KS B 1551 - KS B 1552 - KS B 1553 - KS B 1554 - KS B 1557 - DIN8570 PART1 - DIN8570 PART3 - DIN7168 PART1 - DIN7168 PART2 - JIS B 0405 - FEM SEC.1 - AWS D1.1 - POSCO SZ-5 - ASME SEC. DIV.I - Flange-type, fixed shaft joint: KS B 1551 - Flange-type, flexible shaft joint: KS B 1552 - Gear-type shaft joint: KS B 1553 - Universal ball joint: KS B 1554 - Grid-type, flexible shaft joint: KS B 1557 - Steel-fabricated apparatus for welded structures: DIN8570 PART1, 3 - Machined parts: DIN7168 PART1, 2 Applied Codes and Scope - ISO10816-1:1995 (E): All objects graded B or higher Remarks - Apply after additional approval, in special cases - Apply after additional approval, in special cases - Apply after additional approval, in special cases

Noise

- IEC34-9(1990): All objects specified in Table or Table

Dimension

- Crane and tracks (transfer cars): POSCO SZ-5 - Pressure vessel: ASME SEC. DIV.I

Test method: Conduct test according to the measurement methods of the relevant Code. Acceptance criteria: Reference (value) of the applicable Code

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2. Scope and Reference Value as per Code

A. Vibration CODE ISO 10816-1 :1995 (E)

Scope and Reference - Acceptance criteria RMS Class Class Class Class Vibration Velocity (/s) 0.28 A A A A 0.45 0.71 1.12 B 1.8 B 2.8 C B 4.5 C B 7.1 D C 11.2 D C 18 D 28 D 45 (A: Good; B: Satisfactory; C: Unsatisfactory; D: Unacceptable) - Scope * Class: Small machines (15 motor and below) * Class: Medium-sized machines (15-75 motor; 300 motor and below in case special foundation is installed) * Class: Large machines (300 motor and above assuming firm foundation) * Class: Turbo machines (300 motor and above assuming weak foundation)

Remarks Reference: Grade B or higher

Reference value for vibration acceleration * Reference value: actual data of POSCO * Acceptable: Within 0.710E-8N2D(g) - N: Revolutions per minute (rpm) - D: Shaft diameter () * Range of vibration frequency permissible band for measuring instruments: 10~40 (ball and roller native frequency) * 1g=980.665cm/sec2 (Note) - Application: No load test (motor only) and actual load test on-site - Measurement position: Bearing housing (H, V, and A directions) - Target: Ball and roller bearing - Limits: 300rpm and above, 15 and above (note, however, that the DC motors limits are subject to the maximum speed) Perform test following discussions between the supplier and POSCO regarding the objects to be measured for vibration acceleration.

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B. Noise CODE

Scope and Reference Table 1-Maximum permissible A-weighted sound power level LW* Method of cooling, IC Code, see IEC 34-6 Degree of protection IP code, see IEC 34-5
Rated Speed nN Re`v/min Methods of cooling
(simplified Code)

nN960
IC01 IC11 IC21 (1) IC411 IC511 IC611 (2) IC31 IC71W IC81W IC8A1 W7 (2)

960<nN1320
IC01 IC11 IC21 (1) IC411 IC511 IC611 (2) IC31 IC71W IC81W IC8A1 W7 (2)

1320<nN1900
IC01 IC11 IC21 (1) IC411 IC511 IC611 (2) IC31 IC71W IC81W IC8A1 W7 (2)

1900<nN2360
IC01 IC11 IC21 (1) IC411 IC511 IC611 (2) IC31 IC71W IC81W IC8A1 W7 (2)

2360<nN3150
IC01 IC11 IC21 (1) IC411 IC511 IC611 (2) IC31 IC71W IC81W IC8A1 W7 (2)

3150<nN3750
IC01 IC11 IC21 (1) IC411 IC511 IC611 (2) IC31 IC71W IC81W IC8A1 W7 (2)

Rated output PN(or A) 1PN1.1 1.1<PN2.2 2.2<PN5.5 IEC-34-9 (1990) 5.5<PN11 11<PN22 22<PN37 37<PN55 55<PN110 110<PN220 220<PN550 550<PN1100 1100<PN2200 2200<PN5500 73 74 77 81 84 87 90 93 97 99 101 103 106 73 74 78 82 86 90 93 96 99 102 105 107 109
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Maximum allowable sound power level Lw in dB(A) 76 78 81 85 88 91 94 97 100 96 100 102 104 103 106 108 110 76 78 82 85 88 91 94 98 102 105 108 110 112 100 103 105 106 77 81 85 88 91 94 96 100 103 106 108 109 110 78 82 86 90 94 98 100 103 106 108 111 113 115 102 104 105 106 79 83 86 90 93 96 98 101 103 106 108 109 111 81 85 90 93 97 100 102 104 108 109 111 113 115 102 104 105 107 81 85 89 93 96 99 101 103 105 107 109 110 112 84 86 93 97 100 102 104 106 109 111 112 113 115 102 104 105 107 82 86 93 94 97 101 103 105 107 110 111 112 114 86 91 95 96 100 102 104 106 110 113 116 118 120 105 106 107 109

* In dB(A): referred to 10 w NOTES: 1. Typical enclosure classification: IP22 or IP23 2. Typical enclosure classification: IP44 to IP55

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CODE

Scope and Reference Table 2-Maximum Sound Power Level LWA for 3-phase Cage Induction Motor with Cooling Corresponding to IC01, IC11, IC21, IC411, IC511, and IC611 Codes 2 50Hz 2 60Hz

Remarks

Number of Poles Rated Output, PN 1.0 2.2 IEC34-9 (1990) 5.5 11 22 37 55 110 220 2.2 5.5 11 22 37 55 110 220 400

Maximum Sound Power Level LWA dB(A) 71 76 80 84 87 89* 92* 96* 98* 71 76 80 84 87 90* 94* 98* 101* 71 76 81 88 91 94* 97* 101* 105* 81 86 91 94 96 98 100 103 107 85 88 91 94 100 101 104 107 110

*Applies only to 50Hz; increase by 1 dB for 60Hz NOTES: 1. For motors having cooling corresponding to the codes IC01, IC11 and IC21, typical enclosure classifications are IP22 and IP23. 2. For motors having cooling corresponding to the codes IC411, IC511 and IC611, typical enclosure classifications are IP44 and IP55 C. Temperature CODE - Acceptance criteria
Allowable Temperature Rise ()() (for ambient temperature of less than 40) On Bearing 40 55 Measured with Bimetal Thermometer Sensor 45 60 Refer to agreement Max. Allowable Temperature () On Bearin g 75 90 75 Measured with Bimetal Thermometer Sensor 80 95 80 80 Temp. of Draine d Oil 80

Scope and Reference

Remarks

Classification

Air cooling-type, normal lubricant

KS B 6301

Air cooling-type, heat-resistant lubricant Water cooling type Forced-type, normal lubricant

(the maximum allowable temperature should not be exceeded, however)

- Scope
* Bearing section

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CODE - Acceptance criteria

Insulation Grade How to Measure
Open Type Front, Closed Type

Scope and Reference

Remarks

Type A class Temp. Gauge 50 55 Ohm Meter 60 60

Type E class Temp. Gauge 65 70 Ohm Meter 75 75

Type B class Temp. Gauge 70 75 Ohm Meter 80 80

Type F class Temp. Gauge 85 90 Ohm Meter 100 100

Type H class Temp. Gauge 105 110 Ohm Meter 125 125

NEMA - MG1 - 12.42

Reference specification: IEEE114, 112A

- Scope
* Single Phase and Poly phase Induction Motors

D. Centering CODE - Acceptance criteria

* For the center of the shaft hole, waving on the shaft joint approximating the shaft joints outer diameter Tolerance: 0.03

Scope and Reference

Remarks

KS B 1551

* When assembling the shaft joint, waving of one shaft hole to the center of the other shaft hole Tolerance: 0.05

- Scope
* Flange-type, fixed shaft joint (rigid flanged shaft couplings) Pitch Circle 60,67,75 Pitch Circle , Pitch Tolerance 0.16 0.20 0.26 0.32 Pitch Circle , Waving Tolerance 0.12 0.14 0.18 0.22

KS B 1552

85,100,115,132,145 170,180,200,236 260,300,355,450,530

- Scope
* Flexible Flanged Shaft Couplings

- Acceptance criteria
* Waving tolerance of each hub section to the center of the shaft hole Tolerance (unit: )

aA

bA

KS B 1557

a Below 0.05

b Below 0.08

- Scope
* Grid Type Flexible Shaft Couplings

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CODE - Acceptance criteria

Scope and Reference

* Measure the waving of each section based on the shaft coupling face and insertion for the outer tube or considering the center of the shaft hole for the inner tube and fixed flange. Tolerance shall comply with the table below: Type SS, SM, SE CC, CE
aAB B A

Remarks

Tolerance (unit: ) a 0.05 0.08

bC bC C aD D

b 0.03 0.05
aD

KS B 1553 - Scope
* Geared Type Shaft Coupling

(shaft coupling outer circumference rate 40m/s, shaft couplings revolution 4000rpm)

- Types of shaft coupling

Type Both sides normal Normal mill motor Normal shaft extension Both sides cover Side cover extension Symbol SS SM SE CC CE Range of Shaft Joints Nominal Outer 100~ 400 Range of Max. Shaft Hole 25~180

450~1,250

200~560

- Acceptance criteria
* Tolerance for the waving of the shaft center on both sides and tolerance for torsion between both bodies of the joint Nominal d() 6 8 10 12 14 16 20 25 30 32 35 40 50 Waving of Shaft Center (Type A and B) Normal 0.1 0.1 0.14 0.14 0.14 0.14 0.2 0.2 0.25 0.25 0.25 0.25 0.25 Grade A 0.05 0.05 0.07 0.07 0.07 0.07 0.1 0.1 0.12 0.12 0.12 0.12 0.12 200 200 180 180 180 180 180 80 80 80 80 80 80 Torsion (min)
Type A and B Type AA and BB

Reference: Normal

KS B 1554

500 500 450 450 450 450 450 200 200 200 200 200 200

- Scope
* Universal Ball Joints

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E. Dimension CODE - Acceptance criteria

* Linear dimensions Degree of Accuracy A B C D Nominal Dimension Range () 8,000 1,000 2,000 4,000 12,000 ~ ~ ~ ~ ~ 12,00 2,000 4,000 8,000 16,000 0 3 4 8 12 4 6 11 16 5 8 14 21 6 10 18 27 7 12 21 32

Scope and Reference

Remarks
Reference: "B"

30~ 120 1 2 3 4

120~ 315 1 2 4 7 (ex.)

315~ 1,00 0 2 3 6 9

16,000 ~ 20,000 8 14 24 36

20,00 0 9 16 27 40

50008 * Angle measurements Degree of Accuracy A B C D Nominal Dimension Range () Allowable Variation (degree) 315 20' 45' 1 130' 315~1,000 15' 30' 45' 115' 1,000 10' 20' 30' 1 Allowable Variation (/m) 315 6 13 18 26 315~1,000 4.5 9 13 22 1,000 3 6 9 18

DIN 8570 (Part-1)

13/m2.6 45'

(ex.) 200 90

300

- Scope
* General Tolerances For Welding Constructions (Dimensions For Lengths And Angles)

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CODE - Acceptance criteria

Scope and Reference

* Straightness, Flatness And Parallelism Degree of Accuracy E F G H Nominal Dimension Range () -Larger Side Length of Surface
30~ 120 120~ 315 315~ 1,000 1,000~ 2,000 2,000~ 4,000 4,000~ 8,000 8,000~ 12,000 12,000~ 16,000 16,000~ 20,000 20,000

Remarks Reference: "F"

0.5 1 1.5 2.5

1 1.5 3 3

1.5 3 5.5 9

2 4.5 9 14

3 6 11 18

4 8 16 26

5 10 20 32

6 12 22 36

7 14 25 40

8 16 25 40

DIN 8570 (Part-3)

(ex.)

4.5 1500

8 PLAT 5000

- Scope
* General Tolerances For Welded Structures (Form And Position)

- Acceptance criteria
* Linear Dimensions (Excluding Radius and Chamfer Heights) Degree of Accuracy F M Nominal Size Range ()
0.5 ~ 3 0.05 0.1 0.15 0.2 3 ~ 6 0.05 0.1 0.2 0.5 6 ~ 30 0.1 0.2 0.5 1 30 ~ 120 0.15 0.3 0.8 1.5 120 ~ 400 0.2 0.5 1.2 2 400 ~ 1,000 0.3 0.8 2 3 1,000 ~ 2,000 0.5 1.2 3 4 2,000 ~ 4,000 0.8 2 4 6 3 5 8 4 6 10 5 7 12 4,000 ~ 8,000 8,000 ~ 12,000 12,000 ~ 16,000

Reference: "M"

16,000 ~ 20,000

6 8 12

DIN 7168 (Part-1)

G SG

(ex.) 700.3

5000.8

700.3

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CODE
* Radius, Chamfer Degree of Accuracy F M G SG

Scope and Reference

Remarks Reference: "M"

Nominal Size Range () 0.5~3 0.2 3~6 0.5 6~30 1 30~120 2 120~400 4

0.2

4 C101

(ex.)

10R1

* Angular dimensions Degree of Accuracy F Nominal Size Range () 10 1 130' 3 10~50 30' 50' 2 50~120 20' 25' 1 120~400 10' 15' 30' 400 5' 10' 20'

Reference: "M"

DIN 7168 (Part-1)

M G SG

(F: Fine; M: Medium; G: Coarse; SG: Very Coarse) 10' (ex.)

200

90

300

- Scope * General Tolerances (Linear & Angular Dimensions): Machined products

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CODE - Acceptance criteria

* Straightness And Flatness Degree of Accuracy R S T U

Scope and Reference

Remarks
References : "S"

Nominal Size Range () 6 0.004 0.008 0.025 0.1 6~ 30 0.01 0.02 0.06 0.25 30~ 120 0.02 0.04 0.12 0.5 120~ 400 0.04 0.08 0.25 1 400~ 1,000 0.07 0.15 0.4 1.5 1,000~ 2,000 0.1 0.2 0.6 2.5 0.3 0.9 3.5 0.2 0.4 1.2 5 1.8 7 2,000~ 4,000 4,000 ~ 8,000 8,000

(ex.)

1500

DIN 7168 (Part 2)

* Symmetry * Radial and Axial Runout Degree of Accuracy R S T U Tolerance () 0.3 0.5 1 2 Degree of Accuracy R S T U 0.5 (ex.) Tolerance () 0.1 0.2 0.5 1

Reference: :"S"

Surface table

- Scope
* General Tolerances (Form and Position): Machined products

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3. Symbol of Each Inspection Item

Group Material NDT Visual Dimension Assembly Symbol MA HT NT VI FT DM PA WA PR LK BT ST FC PF NV BL HA LB LN SP PP PK EL SQ IR Z Description Material: Chemical, Mechanical properties Heat treatment RT, UT, MT, PT (as required by the design) Appearance, Type, Model, Welding Visual Edge Preparation & Fit-up Condition Dimension (Including Runout) Partial Assembly, Match Mark Whole Assembly, Match Mark Pressure Test Leakage Test (Water Flooding & Air Tightness) Balance Test (Static and/or Dynamic) Simulation Test Function(No Load Test) Performance(Load Test) Noise, Vibration, Temperature Rise Back Lash, Tooth Contact Hardness Test Lubrication Test Lining Check (Including Chrome Plate) Surface Preparation (Including Pickling Condition) Painting(Including Rust Preventive Packaging) Packing(Shipping Mark & Color Mark, Quantity) Electric Characteristics Sequence Insulation Resistance, Withstand Voltage Test Z1: Mandatory Inspection (design), Z2: Mandatory Inspection (completion) Z : Review of Test report on imported and electric parts

Function, Performance Test

Painting & Packing

Electrical

Others

Symbol - Uppercase: Witness (witness inspection by supervisor or inspector) - Lowercase: Review (review of test report within the supplier/manufacturer) Materials excluded from MA: SS000, SM000, FC000, S45C, SUS304, SGP (SPP)

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4. Inspection Item for Each of the Facilities Required by Regulation

Inspection in accordance with the Industrial Safety and Health Regulation (inspection of harmful or
dangerous machinery, equipment, facilities, etc.) - Equipment and facilities to be inspected (not covered by the High-pressure Gas Safety Control Act and Rationalized Energy Use Act)
Item Crane Pressure vessel Press Lift Elevator or lifter All crane (including hoist) Operating pressure of at least 0.2f/G; [operating pressure(f/G)] x [inner volume()] 1 All press Elevation height of at least 18m; movable load 0.5 tons Passenger elevator or lifter for freight with movable load of more than 1 ton The following boiler types shall be excluded from inspection: A. Steam boiler with gauge pressure of not more than 1 /; body inner 300,length 600 B. Steam boiler with gauge pressure of not more than 1 /; heating area 1 Boiler C. Hot water boiler with head pressure of not more than 35 m; heating area 14 D. Tube-type boiler with gauge pressure of not more than 10 / (excluding multi-tube type boiler with head inner > 150); heating area 5 (for tube-type boiler with steam separator, make sure that its steam separators inner 300 or inner volume 0.07) Application Range

- Required documents for carrying in products (issued by Korea Industrial Safety Corp. (KISCO))
* Certificate of Acceptance in Design Test * Performance Test Report (when carrying in finished products)

- Witness inspection following completion of installation

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 Inspection in accordance with the Industrial Safety and Health Regulation (including protectors for harmful
or dangerous machinery, equipment, etc.) - Type and scope of protectors
Type of Dangerous M/C and Equipment Protectors and Their Application Range 1. Guard-type or gate guard-type protectors (for mechanism that slide runs while guard is locked and does not open while slide runs) 2. Hand-pressure protectors (with stroke length of 40mm and longer for slide and below 120 SPM) 3. Pullback protectors (same as hand-pressure protectors) 4. Double-handle protectors (can be stopped while slide runs; has one-stroke, one-rest mechanism) 5. Sensing type protectors (with stopping mechanism while slide runs) Including water seal- or dry-type safety device for preventing gas backfire and backflow 1. Motor 2. Controller 3. Circuit breaker 4. Lighting fixtures 5. Instruments 6. Heater 7. Connection box (including Junction box) 8. Equipment and fittings for wiring 9. Electromagnet for electronic relays 10. Battery for vehicles 11. Controller 12. Electric machine/equipment radiating flame or heat Including overload protection device Including pressure release device operating below the max. operating pressure of pressure vessels (equipped with safety valve) Including pressure release device for air compressor Including pressure release device operating below the max. operating pressure Including emergency stop mechanism based on power interruption and brake Including grinder wheel cover Including repulsion protector and blade protector Including blade protector Safety mat Including protector for insulation and equipment for on line work Including steel pile for puncheon; steel pile for scaffold, hand rail, railing, handle, and piping; metal working platform installed on above 2m scaffold and workbench

Press or shear

Acetylene welding M/C or gas welding M/C Explosion-proof electric machines/equipment Lifting device Pressure vessel Boiler Roller (for rubber and synthetic resin) Grinder Buzz saw for timber processing Electric manual planer Industrial robot Working equipment for off/on line Temporary equipment

- Be sure to use only the products tested by Korea Industrial Safety Corp. (KISCO). Imported goods must be tested for performance.

Inspection in accordance with the High-pressure Gas Safety Control Act

- Equipment
Item Compressed gas vessel Liquefied gas vessel Application range Pressure of 10f/G and above at normal temperature Pressure of 2f/G and above at normal temperature

- Required documents for carrying in products (issued by the Korea Gas Safety Corporation)
* Performance test report (when carrying in finished products)

- Witness inspection following completion of installation

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 Inspection in accordance with the Rationalized Energy Use Act

- Equipment for inspection
Item Name of Equipment Application range Excludes the following: 1. Boiler with max. operating pressure of 1/; shells inner 300, shells length 600 2. Boiler with max. operating pressure of 11/; heating area 1 3. Tube-type boiler with heating area of 5 Gas boiler with gas consumption of more than 17/h (200,000 /h for LPG, LNG) In accordance with the Scope of Pressure Vessels, Annex 1 (Rules for Heating Equipment Maintenance) With rated capacity of over 500,000 /h

Machine

Steel boiler Cast iron boiler

Pressure vessel Heating furnace

Hot water boiler Class 1 pressure vessel Class 2 pressure vessel Steel heating furnace

- Required documents for carrying in products

* Certificate of Welding Inspection (Korea Energy Management Corp. (KEMCO)) * Certificate of Structural Inspection (Korea Energy Management Corp. (KEMCO))

- Witness inspection after completion of installation

Inspection in accordance with the Electric Enterprise Act

- Equipment for inspection and required documents for carrying in products
Test Certificate Issued by Item High-voltage power receiving and distribution equipment High-voltage power receiving equipment Circuit breaker Protective relay Protective equipment Transducer Arrester Circuit breaker Transformer Cable (including head and terminal connection) Condenser Transducer Arrester Circuit breaker Transformer Cable (including head and terminal connection) Condenser Motor and motor starter Authorized Institution Overcurrent relay, ground relay, impedance relay, COS, PF, FDS, etc. Manufacturer Remarks

LS, DS, OS, AS, etc.; equipment without metal shield layer is not acceptable

High-voltage power distribution equipment

LS, DS, OS, AS, etc.; equipment without metal shield layer is not acceptable

- Witness inspection before using Consolidating the means of confirming the test report on domestic products and imports - Electrical equipment with rated voltage of less than 10000V: Manufacturer's test report - Electrical equipment with rated voltage of 10000V or higher: Test report issued by an authorized institution

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5. Common Standards for Inspection

Unless stipulated otherwise, the following general standards are applied to the inspection for basic quality assurance:
No . 1 Equipment Name Steel Structure Standards for Inspection Apply primer on Site Welding and Site Bolting sections (inorganic Zinc Primer 25). 1) In principle, extra pad shall be welded on the rotating machine or bed for earthing or on the base with the bearing block mounted prior to machining (). 2) Equipment using V-belt or chain for power transmission must have a tension adjusting mechanism. Fan (ex.) V-belt Belt tension Adjusting Bolt Test Item PP Remarks For long-term storage More durability Adjust during operation.

Motor, Reducer, Pump, Blower, Conveyor, Bucket elevator, Rotary valve, Agitator, other functional equipment

3) The rotating part or bearing block (or its equivalent) loaded in the downward direction must be equipped with a jack-up unit. Downward load (ex.) Downward load

VI

Prevents deformation

Jack-up unit Rotating equipment such as Reducer, Pump, etc.

Stopper Welding

Oil seal-assembled section must be subjected to Cr packaging (15~50) or ultrasonic heat treatment prior to precision machining (). 1) Be sure to conduct non-destructive test (MT) and HA (hardness) test on sections subjected to ultrasonic heat treatment. 2) Apply R machining to Key Way or misaligned section. 3) Install a safety cover for the rotating operation section (color: Munsell No. 2.5Y8/12) and indicate the rotating directions. 4) The surface treatment grade should be set to SIS Sa 2 or higher prior to painting. 5) As a rule, random welding seam other than those specified in drawings is not allowed (as pre-approved in the Cutting Plan). 6) The jointing bolt under load should be used as high-tension bolt. 7) Check materials such as the SUS 316 series via the molybdenum (Mo) detection test. 8) No asbestos products may be used in accordance with the Environmental Conservation Act; use only non-asbestos-based products.

VI NT VI VI, PP SP VI VI,PA ma

Keep airtight. Check for any defects Exclude the weak points Secure safety Ensure durability Ensure quality Ensure durability and quality Check the availability of the suitable materials Legal restrictions (no harmful substances used)

Common

VI

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No .

Equipment Name

Standards for Inspection

9) Cr plating should be used for the cylinder tube and on the piston rod. 10) Block packaging should be used for a square bar measuring over 100x100mm. 11) Be sure to inspect the test items indicated in the drawing or specification. 12) For the non-destructive inspection of machined products, inspect UT following rough machining and MT (PT) after the final machining. 13) Check whether the mandatory test items are inspected before delivery. 1) The Terminal Box should be used in the form of molding or steel plate weighing at least 3t; the contact area should be machined (). 2) The outdoor motor should be equipped with a space heater to protect its interior from condensation (for high-voltage and low-voltage large motors).

Test Item
VI PK All NT VI

Remarks
Durability, anticorrosion Easy handling Quality check Suitable for judging defects Required item Durability, airtightness

Common

Motor

VI

Prevent condensation. Maintenance

Anti-corrosion Easy maintenance Easy check and maintenance Secure 2nd Cabling space Secure protection (safety). Easy monitoring of operation status Secure protection (safety).

access door should be installed to check the BUS Transformer The connections in the Terminal Box (oil type). 1) The door locking device should be Cr-coated or made of stainless material. 2) For the stand-alone type is installed a door stopper. 3) Install common T/B on the front (primary side) of the Ampere meter is installed. 4) Install concent on the panel with the PCB mounted. (The panel equipped with PCB is installed the consent.) 5) Check the availability of internal space required for installing cable is prepared. 6) Install OCRs in all 3-phase, high-voltage (over 3.3KV) main lines. (OCR is provided at the three phase for high voltage (over 3.3.kv)) 7) OCR for transformer and 3E- relay for motor is provided. 8) Power fuse for motor is to be M type and for transformer is to be T type. 9) The starting device like reactor is to be provided the protection device at the primary side. 10) VVVF motor regenerative controlled is to be provided the non-directional watt meter. 11) CTT and PTT is to be provided at the primary side of the relay. 12) Circuit breaker and cable are to be selected with considering rated current and short circuit current as per voltage level 13) Protection relay is to be provided as per the load characteristics and grounding method. 14) Protection device for emergency feeder is provided with the same as per main feeder. Apply RT 100% to the Butt Welding section on the plate at the bottom of the Box. - Butt joint <Bottom plate>

VI VI

Panel

Crane

NT

Durability

Back gauging (RT: 100%) 6.6KV line

7-11) Diagram

6.6KV line

7-6) Diagram

OC OC R A OC OC R CTX C CTT,PTT R OC R 3 T GR Standards for One-Line Diagram including close switchboard: For details, see Panel Page 13~16, 41, and 63.

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6. Related Codes (legend)

POSCO SZ (Standard Zip Code): Common Technical Specification ISO: International Organization for Standardization DIN: Deutche Industrie-Normen ASTM: American Society for Testing and Materials ANSI: American National Standards Institute NEMA: National Electrical Manufacturers Association IEC: International Electrotechnical Commission FEM: Federation Europeenne De La Manutention AWS: American Welding Society ASME: American Society for Mechanical Engineers JIS: Japanese Industrial Standard JEC: Japanese Electrotechnical Committee JEM: Japan Electrical Manufacturers Association IEEE: International Electric and Electronics Equipment CMAA: Crane Manufacturers Association of America AISE: Association of Iron and Steel Engineers SIS: Swedish Standards Institution BS: British Standards NANE: National Association of Corrosion Engineers SSPC: Steel Structure Painting Council API: American Petroleum Institute MSS SP: Manufacturers Standardization Society for Standard Practices EJMA: Expansion Joint Manufacturers Association TEMA: Tubular Exchangers Manufacturers Association JGMA: Japanese Gear Manufacturers Association UL: Underwriters' Laboratories

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