SCHEDULE EH Item Description. no.

PRICE SCHEDULE FOR Electrical HT (Substation) Work Unit Qty Rate in figures and words for supply on FOR basis inclusive of all taxes Rate in figures and words for storage, erection, testing and commissioning inclusive of all taxes

A. 132/33/11 kV Main Receiving Station Detailed Design of double stage step down type substation from 132 KV to 33Kv and 33KV to 11 KV load capacity 20 MVA and transformation capacity of 40 MVA with 10 MVA capacity transformers suitable for 132/33KV step down and parallel operation of any 3 transformers at a time with interlocking arrangement and 33/11 KV step down and parallel set operation of any 3 transformers at a time with interlocking arrangement and control and protection switchgears and control panels including layout plan, earth work plan, foundation plan, erection plan, testing and commissioning schedule, preparation of drawing for the above. Supply, erection, testing and commissioning of 132 KV, 1250 Amp double break triple pole rotating type motorised isolator with earth switch for incoming feeder lines. The offer shall be including mounting bases and insulators.

Design component

No.

Tender no.2007/Workshop Projects(CWP)/GT-2

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Supply, erection, testing and commissioning of 132 KV, 1250Amp, double break triple pole rotating type motorised isolator without earth switch for transformer primary and PT. The offer shall be including mounting bases and insulators. Supply, erection, testing and commissioning of 132 KV, 1250Amp, double break triple pole rotating type motorised high level beam mounted isolator without earth switch for transformer primary and PT on main bus. The offer shall be including mounting bases and insulators. Supply, erection, testing and commissioning of 132 KV, 10 KA station class-lightening arrestors. Supply, erection, testing and commissioning of 132 KV/110 V, 100 VA oil cooled single pole CVT for Electricity Board. Class 0.2 Supply, erection, testing and commissioning of 132 KV/110 V, 100 VA oil cooled single pole CVT for 132 KV bus metering and protection. Class 5p10 Supply, erection, testing and commissioning of 132 KV, 3 Phase 1250 Amp and 25KA breaking capacity SF6 breaker

No.

18

Nos

No.

18

No.

No.

No.

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28

Supply, erection, testing and commissioning of 132 KV single pole oil cooled C.T 200-400/1+1 accuracy class 0.2, 100VA for Electricity Board metering. Supply, erection, testing and commissioning of 132 KV single pole oil cooled C.T 5-P-10 metering class with suitable ratio for metering and protection circuits and back-up. BSEB Metering Kiosk with main and check meter Supply, erection, testing and commissioning of 132/33KV, 10 MVA, ONAN type Delta-Delta transformer, Off load tap changer (range: +5% to -15% in step of 2.5% each) with standard fittings and accessories. (Nominal impedence: 7.15%) The supply shall include cable bushings as required and manual and remote tap changing panel Design, supply, erection, testing and commissioning of 33KV, 10 KA station class-lightening arrestor.

No.

10

No.

18

11

set

12

No.

13

Nos

18

14

Supply, erection, testing and commissioning of 33 KV/ 110 V, 100 VA oil cooled single pole P.T for metering and protection circuits

Nos

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29

15

Supply, erection, testing and commissioning of 33 KV 3 Phase 630 Amp and 25 KA breaking capacity VCB breaker Supply, erection, testing and commissioning of 33 KV, 630 Amp double break triple pole rotating type motorised isolator with earth switch for incoming feeder lines. The offer shall include mounting bases and insulators.

Nos

11

16

No.

17

Supply, erection, testing and commissioning of 33 KV, 630Amp, double break triple pole rotating type motorised isolator without earth switch for transformer primary and PT. The offer shall be including mounting bases and insulators. Supply, erection, testing and commissioning of 33 KV, 630Amp, double break triple pole rotating type motorised high level beam mounted isolator without earth switch for transformer primary and PT on main bus. The offer shall be including mounting bases and insulators. Supply, erection, testing and commissioning of 33 KV single pole oil cooled of 5-P-10 type metering class CT for metering and protection circuits and backup.

No.

26

18

No

19

Nos

33

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30

20

21

Design, supply, erection, testing and commissioning of 33/11KV, 10 MVA, ONAN type DeltaDelta transformer, Off load tap changer (+5% to -15% in step of 2.5% each) with standard fittings and accessories and interlocking arrangement for operation of any three transformers at a time. (% impedence 7.15). The supply shall include cable bushings as required and manual and remote tap changing arrangement Design, supply, erection, testing and commissioning of 11KV, 10 KA station class-lightening arrestors for four incoming lines. Supply, erection, testing and commissioning of 11 KV/ 110 V, 100 VA oil cooled single pole P.T for metering and protection circuits Supply, erection, testing and commissioning of 11 KV 3 phase 12KV, 800Amp, 25KA breaking amps capacity VCB (outdoor type) for transformer secondary. Supply, erection, testing and commissioning of 11 KV 3 phase 12KV, 1250Amp, 25KA breaking amps capacity VCB (outdoor type) for transformer secondary.

Nos

Nos

12

22

Nos

12

23

Nos

24

Nos

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31

25

Supply , erection testing and commissioning of 3 phase isolators 11 KV out-door 3 pin type, 800A horizontal mounting type, gang operated, AB switch along with support structure suitable for parallel operation of transformers Supply , erection testing and commissioning of 3 phase isolators 11 KV out-door 3 pin type, 1250A horizontal mounting type, gang operated, AB switch along with support structure suitable for parallel operation of transformers Supply, erection, testing and commissioning of outdoor type single phase current transformer metering class 12KV,400/200/100/5A, 25KA single pole C.T for metering and protection and backup circuits.

Nos

26

Nos

27

Nos

12

28

Design, supply, erection, testing and commissioning of 11KV capacitor bank panel complete capacitor (1800+1800KVAR) with series reactor and residual Voltage transformers and interconnections. It shall include sets Incoming and outgoing MCCBs/MCBs/Contactors as per drawing no RWF/CWP/EL023

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29

Bus post insulators, Disc Insulator Strings, Hardware, Spacers, AAAC Conductors, Al. tube, Bus-bar Material, Bay MB, Clamps, all type of connectors including equipment connectors, Junction Boxes, earth-wire Earthing Material, shielding wire Risers, Auxiliary earth-mat (excluding main earth-mat) covering entire Main receiving Station at 132 kV, 33 kV, 11 kV level STRUCTURE. Design, supply, Fabrication, erection, testing and commissioning of Galvanized steel structures and allied hardware MAIN EARTHING MAT 40 mm dia MS rod for the earthmat with accessories. The cost of formation, study of soil resistivity, testing shall be loaded in the unit rate. Equipment earthing shall be loaded with the equipment. Civil Work Fencing

lot

30

Ton

120

31

kms

32

Mts. 33 Gate for switchyard fencing no 34 Gravelling of switchyard area with rounded white pebbles of size 70 to 150mm

400

cu m

150

Tender no.2007/Workshop Projects(CWP)/GT-2

33

35

36

INDOOR CONTROL ROOM. Supply, erection, Testing and commissioning of 132 KV cubicle type control and relay boards and annunciator panel, Power and energy (multifunction) meter interlocking arrangement for parallel operation of transformers and charging of 132 KV TR and MB and tap indication with ethernet port including relays, instrumentation, Indication, wiring complete in all respects Supply, erection, Testing and commissioning of 33 KV cubicle type control and relay boards and annunciator panel, including relays, instrumentation, Indication, wiring complete in all respects

Set.

37

38

Supply, erection, testing and commissioning of 35 panel 11 KV, 1250 amps, 40 kA Vacuum circuit breaker switchboard including CTs, PTs, Protection relays, busbar, wiring, instrumentation, Set. indication, mimic diagram, energy meter (supply included) etc complete in all respect. Detailed configuration is mentioned in the tech specifications Supply, erection, testing and commissioning of Smoke and Fire alarm control system as per drawing no RWF/CWP/EL- work 025.

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35

Supply, erection, Testing and commissioning of all safety measure as per IE Rules for this substation including Rubber Mat, Safety gloves, safety Chart, Danger Board, 4.5 kg DCP fire extinguishers - 4 nos, 5 kg CO2 fire extinguishers- 4 nos, stretchers, trolley etc

lot

36

Supply, erection, testing and commissioning of 110 volts 200 AH maintenance free valve regulated battery for MRS and DG s/s.

Set.

37

Supply, erection, testing and commissioning of DC distribution panel with rectifier set, float cum boost charger, DC Distribution board complete in all respect. Detailed configuration is mentioned in tech specifications Supply, erection, testing and commissioning of Sub-Station auxiliary transformer 250 KVA 11kv/433V Supply, erection, testing and commissioning of 440V distribution board (detailed configuration as per specification) Supply, installation, testing and commissioning of 5 KVA UPS with 2 hour battery backup for emergency lighting.

Set.

38

nos

39

set

40

No

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35

41

Supply, installation, testing and commissioning of 3 TR split type air conditioner for control room including voltage stabilizers with time delay relays etc

No

10

42

Supply, erection, testing and commissioning of switch yard lighting system consisting of 20 number of 400W metal halide lamps, 20 numbers of 400W mercury vapor lamps, control work switches, cables, hardware and tubular poles of suitable sizes as per IS etc. PLCC system CVTs (1 ph) -4 nos Line traps (mH rating of line traps shall be as per requirement of frequency plan 1250A for 132 kV - 4 nos Coupling Device for 132 kV - 2 nos HF Cable - as required 132 kV carrier equipment for speech + protection and speech + data along with accessories including telephone sets - 4 nos work

43

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44

B. Scada Scada Based Power Management System including scada and database servers, PC based control desk, annunciator panel, RTU panels for MRS, unit substation, Arc furnaces panel wiring, ethernet cabling Fiber optic cabling as per drg no RWF/CWP/EL- 021 , switches , fiber optic convertors, racks etc as required for smooth working of the system. (Configuration as per tech spec)

Work

C. Unit Substations HT Panel Supply, erection, testing and commissioning of 11KV switch board with accessories listed in the tech spec and consisting of 45 3 nos of 1250 amps VCBs and 5 nos of 800 amps VCBs for Melt substation 2 nos of 1250 amps VCBs and 2 nos of 800 amps VCBs for Tube substation, Mould substation, Fume Substation, Compressor Substation, Plant Care Substation, Pump Substation, Admin Substation. 1 nos of 1250 amps VCBs and 3 nos 800A VCBs for DG substations.

Set

46

set

47

set

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48

2 nos of 630 amps VCBs and 2 nos of 400 amps VCBs for colony substations. Transformers Supply, erection, testing and commissioning of Indoor 1600 KVA, 11KV / 433 volts transformers. Melt s/s, Tube s/s, Mould s/s, Fume s/s, compressor s/s Outdoor 1000 kVA, 11kV/433V for Admin s/s

set

49

Nos

13

50

Nos

51

Outdoor 750 kVA, 11kV/433V for Plant care s/s, Pump House s/s

Nos

52

Outdoor 250 kVA, 11kV/433V for DG s/s, colony s/s1,2,3

Nos

LV Switch Boards Supply, erection, testing and commissioning of LV switchboard with accessories as per the listing in relevant chapters of tech spec and consisting of 53 5 nos. of 2500 amps, 13 nos. of 630 amps, 14 nos. of 400 amps ACBs for Melt S/s essential load 3 nos. of 2500 amps, 3 nos. of 800 amps, 8 nos of 630 amps, 5 nos. of 400 amps ACBs for Melt s/s non essential load

Set

54

Set

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55

3 nos. of 2500 amps, 6 nos of 800 amps, 5 nos. of 400 amps ACBs for Tube s/s 3 nos. of 2500 amps, 4 nos.2000 amps ACBs for Mould s/s 3 nos. of 2500 amps, 3 nos.800 amps, 2 nos. 630 amps, 3 nos. 400 amps ACBs and 1 no 200A MCCB for fume s/s 3 nos. of 2500 amps, 6 nos. of 630 amps & 2 nos. of 400 amps ACBs and 1 no 200A MCCB for compressor s/s 3 nos. of 1250 amps ACB, 2 nos. of 400 amps MCCB, 8 nos. of 250 amps MCCB and 7 nos. of 200 amps MCCB, 1 no 100A, 1 no 63 A for Plant Care s/s 3 nos. of 1250 amps ACB, 7 nos. of 400 amps MCCB, 4 nos. of 250 amps MCCB, 1 no 200 A MCCB and 11 nos. of 100 amps MCCB and 1 no 63 A MCCB for pump s/s 3 nos. of 2500 amps ACB, 2 nos 1250 Amps ACBs, 2 nos 630 A ACBs, 12 nos. of 250 amps MCCBs and 2 nos 100A MCCBs for admin s/s 2 nos 100A MCCB as incomer, 1 no 100A MCCB as bus coupler, 12 nos 40A MCCB as outgoing feeders for UPS panel of Admin Building

set

56

set

57

set

58

set

59

set

60

set

61

set

62

set

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63

1nos 160A MCCB as incomer, and 12 nos 63A MCCB as outgoing feeders for AHU panel of Admin Building 3 nos. of 630 amps ACB, 6 no 200 A MCCB and 8 nos. of 100 amps MCCB for colony s/s 1,2,3 with accessories as listed in tech spec LV switchboard cum MCC panel

set

64

sets

65

Supply, erection, testing and commissioning of LV switchboard cum MCC Panel consisting of 2 nos 800A ACBs interlocked to function as changeover switch, 4 nos 300A MCCB, and with subpanels as shown in SLD ( Drg no RWF/CWP/EL-016 Alt-3 dtd 22/3/07) for DG s/s with accessories like star/Delta starter, single phase preventors, Earth leakage relays, auto manual switch, indicating lamps, on/off/reset switch etc as listed in tech spec

set

66

Bus Ducts Supply, erection, testing and commissioning of totally enclosed air insulated and ventilated 1250 amps HT bus duct with Al bus bar for connection between HT Panel to distribution transformer Primary complete with bends, supports, earthing strips, flexible joints, MS supports for hanging of bus duct.

Mtrs

80

Tender no.2007/Workshop Projects(CWP)/GT-2

40

67

Supply, erection, testing and commissioning of totally enclosed air insulated and ventilated 2500 amps LT bus duct with Al bus bar for connection between transformer secondary and LV switchboard complete with bends, supports, earthing strips, flexible joints, MS supports for hanging of bus duct. Battery & Charger Supply, erection, testing and commissioning of 24volts 30 amps Battery charger and 200AH batteries along with suitable rack and DC Distribution board and 2kva 24VDC/ 220V AC convertor for all unit substation except DG s/s for emergency lighting as per requirement of the system. Capacitor Bank Supply, erection, testing and commissioning of capacitor bank panels including series reactor (6%), Incoming and outgoing MCCBs/MCBs/Contactors, busbars, CT, PT protective relay for admin s/s. The capacitor bank panel shall have automatic power factor correction system

Mtrs

130

68

Set

11

69

400 KVAr sets 2

70

300 KVAr sets 2

Tender no.2007/Workshop Projects(CWP)/GT-2

41

71

150 KVAr Nos 8

72

110 KVAr sets Safety Item Supply of safety items for all unit substations viz. rubber mats (as reqd), fire fighting equipment viz 5 kg DCP fire extinguishers-1 no, portable 4.5 kg CO2 fire extinguishers in each unit substations, Framed shock treatment Chart, First Aid Box, gloves and sand buckets and Safety charts etc. 8

73

work

74

Earthing/Grounding Earthing/Grounding for all unit substations as required including plate earthing, electrode earthing, equipment connection etc

work

D. Cabling HT Cables and termination Supply erection, testing and commissioning power and control cables. A large portion shall be laid along tunnel. The tunnel shall be provided with channel through civil engg schedule. The cables shall be clamped on these channels. Some cable shall be laid through cable trenches and

Tender no.2007/Workshop Projects(CWP)/GT-2

42

75

3 x 400 sqmm Al 11KV XLPE, armored cables. Mts 4000

76

Termination of 11 kV, 3x400 sq mm Al cable Straight through joint for 3 x 400 sq.mm Al 11KV XLPE, armored cables. 3x240 sq mm Al 11KV XLPE, armored cables. Termination of 11 kV, 3x240 sq mm Al cable Straight through joint for 3 x 240 sq.mm Al 11KV XLPE, armored cables. 3x185 sq mm Al 11KV XLPE, armored cables. Termination of 11 kV, 3x185 sq mm Al cable Straight through joint for 3 x 185 sq.mm Al 11KV XLPE, armored cables. 3x95 sq mm Al 11 kV XLPE to feed 100 KVA transformer Termination of 11 kV, 3x95 sq mm Al cable

Set

60

77

sets

78

Mtrs

1000

79

Set

25

80

81

Mtrs

1200

82

sets

12

83

sets

84

mts

100

85

set

Tender no.2007/Workshop Projects(CWP)/GT-2

43

86

1x95 sq mm Al, 11 kV XLPE, Armoured UE grade

mtrs

70

87

Termination of 11 kV, 1x95 sq mm XLPE UE grade Al cable

set

24

LT and Control Cables (end termination and straight joints to be loaded in running meter rates) 88 4X6 sq mm 1.1 kV grade copper cable 4 x 2.5 sq.mm 1.1KV grade copper cable. 7 x 2.5 sq.mm 1.1KV grade copper cable. 10 x 2.5 sq.mm 1.1KV grade copper cable. Cable racks/trays for power (HT&LT) and control cables as required for Main Receiving Station and Unit substations. mtrs 500

89

Mts.

2500

90

Mts

1500

91

Mts

1500

92

Lot

93

E. Spares Supply of mandatory Spares as listed in tech spec.

lot

Tender no.2007/Workshop Projects(CWP)/GT-2

44

94

F. Tools and Plants Supply of Tools and Plants consisting of Supply of Portable discharge rods (132 kV) - 6 nos supply of 6000 lph ultra high transformer oil filtering machine (John Fowler ,VPI make) - 2 nos 5t forklift with double Mast - 1 no Hydraulic high rise platform to be used for carrying the power transformers from yard to repair shed and vice versa- 1 no Oil DE Tester (0-60kV) - 2 nos Dissolve Gas Analyser (RDSO approved Make and spec) - 1 no HV Test Kit (2.5-5 kV)- 2 nos Micro ohm meter 0-100A makeELTEL - 2 nos Omicron Relay Test Kit Model CMC156 or eq.- 3 nos

set

Note: Foundation for Outdoor Transformers, Instrument Transformers, Breakers, GI Structure, and Support Insulators shall be covered under Civil Engg Schedule. All other Items are to be quoted with foundation work

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45