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$18+ billion in revenues in 2010 Products sold in more than 130 countries
World headquarters in Benton Harbor, Michigan
71,000 employees
March 2011
We grew by acquisition...
Sales
$2.3M
(1942)
$1.1B
(1970)
$3.4B
(1985)
$8.2B
(1995)
$20B
(2007)
Many brands and associated products were integrated into one global company.
BEDROOM(S)
LAUNDRY ROOM
Washer, dryer, sink Clothes revitalization Laundry storage solutions
GARAGE
Storage Appliances Workstations Flooring
BASEMENT
Storage Water filtration
WHIRLPOOL CORPORATION CONFIDENTIAL
HVAC Freezers
Air treatment
4
March 2011
We have over 4000 people developing products in 26 countries. Product Development Center Foot Print
Innovation is core to our corporate strategy. From a sea of white To a field of innovation
March 2011
69% Reduction
Initiatives:
2000 2001 2003 2004 2006 2007 2008 2009 Integrated Home Solutions; green building Front-load laundry; Low- and zero-energy homes and communities Energy monitoring; GHG reduction pledge Grid-friendly appliances Connected appliances GREENKITCHEN; LEAF House; revised GHG pledge Green Touch for Builders Thermally-connected appliances Smart grid-connected appliances
7
Dishwashers:
61% Reduction
Innovation and variation increases demand for new components which we now avoid with our material strategy.
Forecasted Total Component Growth
50 40 30 20 10 0 2006 2007 2008 2009 2010
Component Count
60
Total Components
New Componts
New Features / Product New Products / Year
Component Count
Total Components New Components New Features / Product New Products / Year
Our PLM strategy was to apply information technology capabilities to materials, product architecture and products.
Materials
Component rationalization
Architecture
Product
Bill of material creation for CAD, parts, assemblies
Processes
Target costing
Cost modeling Change management
Capabilities
Benefits
Complexity reduction
2009 - 2010
2010 - 2013
9
Material management resulted in reductions in platform and component count and improved components per product.
Materials
Component rationalization
New item creation and reuse Data development Collaborative Classification Managing classification, attributes and data Search & find Workflow Component cost reduction
2007 2007 A 2008 2009 2008 A 2009 P 2010 2010 P 2011 2011 P 2012 2012 P Goal Goal 2007 2007 A 2008 2008 A 2009 2009 P 2010 2010 P 2011 2011 P 2012 2012 P Goal Goal
Measurements
Platform Count Product Platforms
Targets
40% reduction
35% reduction
25% improvement
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL
2007 2007 A 2008 2009 2010 2011 2008 A 2009 P 2010 P 2011 P 6/16/2011 2012 2012 P Goal Goal
10
Material cost reduction contributed to actual savings to fund Architecture the rest of the PLM strategy.
Materials
Component rationalization
New item creation and reuse Data development Collaborative Classification Managing classification, attributes and data Search & find Workflow Component cost reduction
Module and interface and role governance Item classification
Results: 40% reductions in platforms 35% reduction in Components 25% improvement in # components / product 20% average reduction in component cost Net Cash from Operating Activities
Complexity reduction
2009 - 2010
Product
Bill of material creation for CAD, parts, assemblies
Target costing
Cost modeling
Change management
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL 6/16/2011
Predictable costs
Sustained cost control
2010 - 2013
11
Using our component rationalization approach we lowered material costs and reduced the total number of components.
Materials
Initial Go
Structure Data
Component rationalization
New item creation and reuse Data development Collaborative Classification Managing classification, attributes and data Search & find Workflow Component cost reduction
Validate Specifications
Rationalize Components
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL 6/16/2011
2007 2007 A
2010 2010 P
2011 2011 P
2012 2012 P
12
Goal Goal
6/16/2011
13
Consolidation Lever
Complexity 2009
Complexity 2011
Resins
384
39%
233
4-8 %
2901 2743
74%
754
10-12 %
56%
1783
9-12 % 10-20 %
326
77%
76
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL
Component rationalization benefits are sustained by reinforcing reuse which requires search and find capability. Reuse
Part Count
Materials
Component rationalization
New item creation and reuse Data development Collaborative Classification Managing classification, attributes and data Search & find Workflow Component cost reduction
160,000 140,000 120,000 100,000 80,000 60,000 40,000 20,000 2006 2007 2008 2009 2010
60 50 40 30 20 10 0
New Featur
New Produc
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL
Most companies load existing components into their PLM which results in inadequate search and find and limits reuse.
Materials
Component rationalization
New item creation and reuse Data development Collaborative Classification Managing classification, attributes and data Search & find Workflow Component cost reduction
Part Number 4619-640-39641 4619-640-49541 4619-640-49541 4619-641-89271 4619-641-89272 4619-644-174 4619-644-17481 4619-644-17481 4619-644-17482 4619-656-98011 4619-656-98011 4619-670-03651 4619-670-03652 4619-670-03652 4619-670-03741 4619-670-03741 4619-670-04821 4619-670-04821 4619-677-40381 4619-677-40381 4619-677-40391 4619-677-40391 4619-677-41671 4619-677-41671 4619-677-50061 4619-677-50061 4619-688-93231 4619-688-93231 4619-688-98531
In most PLM implementations, try finding a bearing that meets specific requirements: outside diameter, race, material, etc. B e a rin g
Type part drawing assembly part part drawing drawing part part drawing part part drawing part part drawing drawing part drawing part drawing part drawing part part drawing drawing part part Status Description released FC BALL BEARING ASSY JET CHEF released BEARING SUPT&THERMO ASSY(SERVI released BEARING SUPT&THERMO ASSY(SERVI released TT BEARING released TT BEARING A6 released BEARING SUPPORT released BEARING SUPPORT released BEARING SUPPORT released BEARING SUPPORT released BALL BEARING released BALL BEARING obsolete BALL BEARING HOLDER released BALL BEARING HOLDER released BALL BEARING HOLDER obsolete BALL BEARING HOLDER 1 released BALL BEARING HOLDER released BEARING HOLDER released BEARING HOLDER released TT BEARING PF obsolete TT BEARING PF released TT-BEARING PF obsolete TT-BEARING PF released TT-BEARING PF obsolete TT-BEARING PF released BEARING released BEARING released TURNTABLE BEARING FUZZY released TURNTABLE BEARING FUZZY 6/16/2011 released TT-BEARING ASSY
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL
16
Attributes:
Involute Pitch Dia # teeth 12 mm
Yes
Engineering Notice
BOM Release
Preferred Part Found
NO
DFR
Part logged into Catalog
Attributes: 120V
ECR
W12345678
Request for New / revision to part
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL 6/16/2011 17
A data development process with classification and attribute management is required for component rationalization.
Materials
Component rationalization
New item creation and reuse Data development Collaborative Classification Managing classification, attributes and data Search & find Workflow Component cost reduction Classification Structure Data is extract from drawings and entered into the database
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL 6/16/2011 18
Basic Functional Requirements Controlled, yet flexible classification structure development Simple process and workflow Role definition Status and security Inheritance
2008 - 2009
WHIRLPOOL CORPORATION CONFIDENTIAL 6/16/2011 19
Our strategy was to apply information technology capabilities to materials for a value based approach to PLM deployment.
Materials
Component rationalization
Architecture
Product
Bill of material creation for CAD, parts, assemblies
Processes
Target costing
Cost modeling Change management
Capabilities
Benefits
Complexity reduction
2009 - 2010
2010 - 2013
20