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NOTE:

THIS SPECIFICATION IS VALID FOR ANY SPECIFIC PROJECT ONLY WHEN MODIFIED TO COMPLY WITH SPECIFIC JOB REQUIREMENTS AND ACCOMPANIED BY A COVER SHEET. THE PARAGRAPHS INDICATED BY MARK (*) ARE SPECIFIC JOB REQUIREMENTS. CONTENTS PAGE

1. 1.1 1.2 1.3 1.4 1.5 2. 2.1 2.2 3. 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4. 4.1 4.2 4.3 5.

GENERAL Scope Priority for the Requirements Vendors Drawings and Responsibility Purchasers Drawings and Specifications Vendors Drawings and Documents PERFORMANCE DESIGN Hydraulics Tray Geometry MECHANICAL DESIGN Material Design Loading and Allowable Stress Deflection Support Beam Tray Junctions Tray Support Ring Others INSPECTION AND TESTS General Trial Assembly Leakage Tests PACKING AND SHIPPING

2 2 2 2 2 2 4 4 4 4 4 5 5 5 6 6 6 7 7 7 7 8

FORM A-G30.002 (9303)

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1. 1.1

GENERAL Scope This specification, together with data sheets, Purchasers Requisition, Purchase Order/Inquiry, vessel Engineering Drawings sets forth the requirements for the design, fabrication, inspection, testing and supply of trays. This specification shall apply to conventional type trays such as valve trays, bubble cap trays, sieve trays and chimney trays.

1.2

Priority for the Requirements As a rule, priority order for the design, fabrication, inspection, testing and supply of trays is as follows ; (1) (2) (3) (4) (5) Applicable legal requirement, if any Requisitions and minutes of meeting Purchasers vessel Engineering Drawings and/or data sheets Purchasers Engineering Specification and Engineering Standard Code and standard, if any However where there are conflicts between these drawings and documents, such conflicts shall be promptly referred to Purchaser for solution.

1.3 1.3.1

Vendors Guarantee and Responsibility Vendor shall guarantee the tray hydraulics, such as flooding approach, weep point, operating range, pressure drop specified on requisition and/or data sheets and downcomer back up based on the system factor specified on requisition and/or data sheets. If system factor is not specified by Purchaser, Vendor shall select the suitable figure in consideration of the data available. In the event that certain requirements can not be practical or desirable for the design of trays, it shall be the responsibility of Vendor to point out. In such case, alternate design shall be proposed by Vendor for Purchasers approval. Vendor shall be responsible for the mechanical design of the trays including support beams and support structures. Tray support ring, downcomer clamping bar and all other welded-parts to vessel required for tray installation shall be designed by Vendor. Detail drawings for such hardware shall be furnished to Purchaser for approval. Purchasers Drawings and Specifications The related Engineering Specifications to supplement this specification are as follows ; (1) (2) (3) (4) D-102E R-201E D-123E R-203E Pressure Vessels Shop Quality Control Requirements Vessel Standard Inspection and Test Program

1.3.2

1.3.3

1.4 1.4.1

1.5 1.5.1 1.5.2

Vendors Drawings and Documents Vendor shall submit to Purchaser drawings and documents as called in Purchasers Requisition. All drawings and documents shall give the name of the client, Purchasers Work No., Item No., and name of the commodity. Drawings and documents to be submitted shall be in measurement system specified in Purchasers requisition. As a rule, drawing shall be prepared to scale and in third angle projection.

1.5.3

FORM A-G30.002 (9303)

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1.5.4

Vendors hydraulic calculation sheet shall contain at least; (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) Flooding approach (jet) Flooding approach (downcomer aeration, downcomer choke) Downcomer back up System factor Weep limit (at 10% weep or at the point where Vendor can guarantee) in sieve trays Entrainment limit for sieve trays Tray geometry Weir load Crest height / froth height Pressure drop

1.5.5

Vendors performance chart shall contain at least ; (1) (2) (3) (4) (5) (6) (7) (8) Jet flood curve Entrainment curve Weeping limit curve Dumping Curve (for sieve trays only) Downcomer choke flood curve Downcomer aeration flood curve Operating line Design point / Maximum operating point / Minimum operating point

1.5.6

Tray assembly drawings and tower attachment drawings shall contain at least ; For tray assembly drawings : (1) Mechanical design data such as design temperature, design load, allowable deflection (2) Parts number for each tray components (3) Assembly system to fasten the tray components (4) Dimension of each tray components (5) Layout and quantity of valves or perforations especially for combined valves of heavy and light, heavy valves location shall be clearly shown (6) Valve type or perforation size (7) Downcomer width, downcomer clearance (8) Weir height (9) Depth and width of support member (10) Drain size and its location (11) Clearance between tray periphery and tower shell For tower attachment drawings : (1) Tolerance for tower attachment if Vendor cannot agree with the requirements shown in Fig.B of Engineering Specification D-102. (2) Width and thickness of attachment (3) Minimum throat thickness of fillet weld (4) Location of clean corner

1.5.7

Purchasers approval for drawings and documents shall not relieve Vendor of his responsibility to meet all requirements of the purchase order.

FORM A-G30.002 (9303)

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2. 2.1 2.1.1

PERFORMANCE DESIGN Hydraulics Vendor shall check the hydraulics by using tray loading data specified on data sheets in Purchasers Requisition. In the case that tray geometry is also specified on data sheets, Vendor shall rate the hydraulics based on such geometry. In the event that Vendor can not guarantee a certain hydraulic point, it shall be pointed out and the suggested design shall be submitted. In case that no tray geometry is specified on data sheets, Vendor shall decide each dimension such that Vendor can guarantee the hydraulics. Tray Geometry In case of Vendors design, flow path length shall not less than 450mm unless otherwise specified on data sheets. In case of Vendors design, the under downcomer clearance and the outlet weir height shall be determined in consideration of the static seal. The design with no static seal is not acceptable unless otherwise specified on data sheets. The quantity of perforations in sieve trays shall be tolerated within +/- 2% of that specified on data sheets or hydraulic calculation sheets.

2.1.2

2.2 2.2.1 2.2.2

2.2.3

3. 3.1 3.1.1 3.1.2

MECHANICAL DESIGN Material All material shall conform to those specified on Purchasers data sheets and/or vessel Engineering Drawings. Minimum thickness(including the corrosion allowance) and the corrosion allowance for trays and components are as follows unless otherwise specified on data sheets ; < minimum thickness > Item Carbon Steel ( mm ) Alloy Steel ( mm ) Tray panel 3.5 2.0 Downcomer plate, Sumps 3.5 2.0 Weirs, Miscellaneous parts 3.5 2.0 Chimney deck 3.5 (*1) 2.0 (*1) Tray support beams 6 6 (*1) ; Vendor to confirm whether deformation is not expected in case that chimney is installed by seal welding. < corrosion allowance > Item Tray panel Downcomer plate, Sumps Weirs, Miscellaneous parts Chimney deck Tray support beams independent beam
(*1)

Carbon Steel ( mm ) Nil Nil Nil 1/4 C.A.(*1) for both side 1/2 C.A.(*1) for all surface Nil

Alloy Steel ( mm ) Nil Nil Nil Nil Nil Nil

integral beam ; C.A. means the corrosion allowance for vessel shell

FORM A-G30.002 (9303)

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3.1.3

In the event that the tray panel thickness is changed from that specified on data sheets, the effect on pressure drop shall be furnished to Purchaser for approval. Tray fastener material such as bolts, nuts, washers and clamps shall be 11-13% Cr for carbon steel trays and similar material to the tray panel material when alloy steel is specified. Minimum size of the bolting shall be M10. Design Loading and Allowable Stress Tray shall be designed with the combined load of dead weight and the uniform static load under operating condition. The uniform load shall be considered to act either upward or downward at design temperature. Separately, tray shall be designed in consideration of the concentrated load of 1177N (120kgf) in addition to dead weight at any point on the tray. Such load shall be considered to act downward. The uniform load, the concentrated load and each allowable stress shall be determined as shown below ; uniform static load Active area bottom tray & trays directly above/below flash feed other trays 4805Pa (490 kgf/m2) the largest of the followings 980Pa (100 kgf/m2) process liquid head equal to the twice the outlet weir process liquid on tray to a depth of 100mm the heavier of process liquid or water on tray to a depth of vapor riser process liquid head equal to 75% of downcomer height process liquid head equal to vapor riser height 33% of tensile stress at design temperature concentrated load 1177N (120kgf) 1177N (120kgf)

3.1.4

3.2 3.2.1

1177N (120kgf) 1177N (120kgf)

chimney tray

Under downcomer area Chimney trays Allowable stress

1177N (120kgf) 1177N (120kgf) 67% of yield stress at ambient temperature

3.2.2 3.3 3.3.1

Initial camber can be applicable to independent beams. Deflection Deflection under both operation and maintenance shall be designed so as not to exceed the followings ; Beam for both independent type and integral type having the length less than 3000mm : 3mm maximum Beam for both independent type and integral type having the length 3000mm and over : 1/800 times vessel inner diameter maximum. Initial camber upward shall be less than 1/800 times vessel inner diameter. Support Beam Independent Beam (1) The top of the support beam shall not be protruded from the level of tray panel.

3.3.2 3.4 3.4.1

FORM A-G30.002 (9303)

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(2) The beam shall be designed to attach to shell with bolts and nuts with slot holes such that it can not be lifted or rotated and it can not be restricted from thermal expansion. (3) The beam perpendicular to liquid flow path shall be designed so as to have its depth as 25% of the tray spacing and less. (4) The beam parallel to liquid flow path shall be designed so as to have its depth as 30% of tray spacing and less. 3.4.2 Integral Beam (1) Beam shall be designed to be turned down from the tray panel. (2) The maximum depth of the beam shall be 25% of the tray spacing. 3.5 3.5.1 3.5.2 Tray Junctions All tray junctions shall be stiffened either by integral beam or independent beam. The maximum width of the tray junctions in active area shall be designed such that support members do not exceed 100mm in width. Tray Support Ring The minimum support ring width and overlapped dimension between trays and the support ring shall be as follows ; Vessel I.D. (mm) Support Ring Width (mm) Overlap (mm) less than 900 40 20 900 to 1400 50 30 1401 to 2600 65 35 2601 to 4100 75 40 4101 to 7500 90 50 7501 and over Vendors recommendation 50 The minimum support ring thickness shall be determined by Vendor. One(1) corrosion allowance for pressure vessel shell plus 6mm shall be kept in case of carbon steel support ring. Others All trays shall be of removable plate type so as to be passed through nearest manhole of vessel unless otherwise specified on data sheets. All tray parts except for the manway, shall be designed to be installed from top side of the tray panel. Manway (1) Each tray pass shall be provided with the manway which should form a component of the active area. (2) The tray manway shall be in vertical alignment as far as possible. (3) The manway shall be designed to assemble and disassemble from either side of the tray by single workman. (4) Minimum size of the manway shall be 380mm x 450mm. 3.7.4 Fasteners / Miscellaneous

3.6 3.6.1

3.6.2

3.7 3.7.1

3.7.2 3.7.3

FORM A-G30.002 (9303)

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(1) At the bottom of downcomer, spacers shall be provided with spacing 600mm in center to center of spacers in order to avoid the distortion of the downcomer. (2) Tray deck shall be fastened to support ring by clamping or equivalent devices with maximum spacing of 150mm. (3) Seal plate shall be provided with all gap to avoid leakage. 3.7.5 Drainage (1) Drain hole is required at the bottom of the inlet weir. 6mm half radius hole shall be provided each 2500mm length of the inlet weir. (2) At least one(1) drain hole of 6mm is required for the recessed seal pan unless otherwise specified on data sheets. (3) One(1) drain hole of 6mm shall be provided in sump for every 0.9m2 sump area, unless otherwise specified on data sheets. (4) In the design of the bubble cap trays, active area shall be provided with one(1) -10mm diameter weep hole for every 2.3 m2 unless otherwise specified on data sheets. 3.7.6 3.7.7 Seal weld is required when liquid seal is specified for trays. Manway shall be provided with gaskets. Vessel Tolerance Vessel tolerance is assumed as stipulated in Fig.B item 13a through 18 of Engineering Specification D-102 Pressure Vessels. Vendor shall confirm that tray supplied can be operated without the deterioration of the performance under the severest condition. In the event that Vendor can not accept the tolerance, the required tolerance shall be referred to Purchaser to incorporate into the design of vessel suppliers.

4.

INSPECTION AND TESTS

4.1 General Inspection and test of trays shall be done in accordance with inspection and test procedure furnished by Vendor, which shall be approved by Purchaser. Such procedure shall be included the following requirements described below. 4.2 Trial Assembly One(1) tray for each size and geometry shall be assembled and checked dimension and flatness at Vendors shop. Dummy manhole is required to check if all parts can be passed through. 4.3 4.3.1 Leakage Tests Leakage test shall be carried out with water after assembling of the trays at site when liquid tight sealing is specified in data sheet and/or data sheets. Bubble cap tray shall be leak-tested under the condition of the proper level and plugging weep holes at site. Holding time and acceptance leakage rate shall be referred to data sheets.

4.3.2

FORM A-G30.002 (9303)

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5. 5.1

PACKING AND SHIPPING All tray parts made of carbon steel shall be coated with a removable rust preventative grease. Trays made of corrosion resistance alloy steel shall be cleaned and be free from grease. Each tray parts shall be marked with corresponding marking shown on the assembly drawings. All fasteners shall be hard-stamped such that the material can be distinguished easily. All tray parts shall be packed so as to be protected against damage during transportation. Spare parts shall be supplied in accordance with Purchasers requisition. Spare parts shall be packed separately from proper tray parts in same wooden box.

5.2 5.3 5.4 5.5

FORM A-G30.002 (9303)

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Engineering Specification for Trays

TEC ABB Lummus, UOP, Shell, Mobil ABB Lummus Grobal Inc. Mobil Engineering Guide UOP Standard Specification Fluor Daniel D-103E 1. GENERAL 1.1 1.3.1 1.3.1 DB-201 3-18-5 Aug. 1998 Specification for Fractionating Tower Trays, Packing and Internals (YEP Project ) TEC Spec. 4th Apr. 96 EGE 12-B-21 1998 ()

Shell Design and Engineering Practice DEP 31.20.20.31-Gen

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l l l l l

flooding approach (jet, downcomer aeration, downcomer choke) entrainment / weep limit operating range pressure drop downcomer back up

system factor TEC system factor system factor system factor 1.0 1.0

l l l l
1.5.4

(hydraulics 1 MPa{10 kgf/cm2G})

() / () < 10 H2O

l l l l

jet flooding approach vapor maximum 80-85% downcomer aerated flooding approach downcomer maximum 80-85% downcomer choke flooding approach downcomer maximum 80% downcomer back up downcomer : maximum 60% : maximum 50% : maximum 40%

l l

system factor weep limit

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10% 25%

entrainment limit vapor jet flood jet flooding vapor jet flood vapor Koch-Glitsch Ballast Tray 85% jet flood 10% entrainment

l l

tray geometry weir load 513 gpm/inch ( < 0.5 gpm/inch)

l l

crest height (or froth height) pressure drop under downcomer velocity, downcomer velocity( residence time) flooding approach 80%

1.5.5

Performance chart

2.

PERFORMANCE DESIGN

2.1

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2.2 2.2 2.2.1 minimum flow path length minimum 450mm 450mm 2.2.2 13mm LGI 2.2.3 2% weir load, under downcomer velocity

3. 3.1.2

MECHANICAL DESIGN Carbon SteelAlloy Steel(11-13Cr )3.5mm2.0mm CS LGI Mobil : : 3.5mm 3.0mm 3.5mm UOP Shell Fluor Daniel D-103 : : : : by Vendor not stated 4.0mm Alloy 2.0mm 2.0mm 1.5mm by Vendor not stated 2.0mm 1.5mm 2.0mm for deck for weir for deck for weir

4. 0mm
2.8mm

Alloy Steel 3.0mm C.S

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: UOP 0.75mm CA 3.1.3 3.2.1 Design Load LGI Shell flash feed feed 2 3.2.2 Allowable Stress LGI ASME Sec.VIII Div.1 tensile stress 4 3.5 33% of tensile stress, 67% of yield stress 3.2.3 deflection initial camber initial camber initial camber UOP initial camber

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3.4

(jet downcomer choke) 3.4.1.3 & 4 3.4.2.2 Mobil, UOP 20% LGI (MKE, MEP Proj) : : C2 fractionator, C3 fractionator 4-

: : 3.4.1.3 C2 frac. : 0.827, C3 Frac. : 0.592 minimum 3.5.2 UOP 75mm LGI 100mm LGI 100mm 3.6.1 LGI Shell, UOP Mobil Mobil Mobil -2 3.7.2.4 D-103E 380mm x 450mm

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LGI Mobil UOP Shell Fluor Daniel

: : : : :

350mm x 600mm not stated not stated 320mm x 500mm ( 270mm x 450mm may be acceptable) 356mm x 406mm

3.7.3.3 3.7.7 A/E Requisition - 34mm TEC Weir Load Notched Weir, Picket Fence 5% 6000mm Weir Load < 3 gpm/inch Weir Load Weir Load ID check Weir Load 4. 4.1 INSPECTION AND TESTS 4.3.2

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Glitsch Pressure fitting ()Koch SEP Project ROC Project (LGI) Koch UK : SEP () (LGI) : (Glitsch ) : LGI TEC SEP Glitsch LGI LGI


Design Load Uniform LGI Mobil Same as D-103 - 960Pa + dead load - bottom five trays above flash zone and all trays in stripping zone : 14.4kPa Concentrated 120kg (upward and downward) 115kg on a area of 0.09m2 at weakest point dead weight + 114kg (downward) 1000N downward (downward) Same as Mobil Not stated greatest of the followings at design temp. - 1/3 of ultimate tensile stress - 2/3 of yield stress - creep rate of 1% in 10000 hours Operating condition ; not stated clearly Upset condition ; 67% of yield stress at operating temp. Not stated Same as Mobil Uniform Not stated Allowable Stress Concentrated - Tray panel : 3mm max. - Beam under 3175mm long : 3mm max. - Beam 3175 and over : 1/1000 Tower ID greatest of the followings at ambinent temp. Based on 960Pa live load + dead load - same as all described left - up to 3050mm ID : 3mm - 3051mm to 6100mm ID : 5mm - larger ID : 6mm 67% of yield stress at ambient temp. 1/800 of ID The loading points are as follows ; up to 1200mm ID : at center up to 3600mm ID : Not stated 1/800 of ID Same as Mobil Same as Mobil Deflection

Operating condition ; (upward and downward) dead weight + 50mmH2O on tray deck + DC 50% full of water Upset condition ; (upward and downward) dead weight + 150mmH2O on tray deck + DC 67% full of water Shell 2000N/m2(=200mmH2O) at anywhere (upward and downward) (dead load should be added separately) Fluor Daniel - active area : dead load + 1.435kPa(=146mmH2O) - under DC : 3.11kPa(=315mmH2O) - stripping zone in vacuum tower (1830mm and over) : 14.4kPa(=1470mmH2O) upward D-103E - active area : greater of 100kg/m2 and 50mmH2O + weir height - under DC : greater of 300kg/m2 and 50% of DC height

UOP

130kg

- metal member except tray support member Not stated : 1.5 times allow.tensile stress in ASME Sec.VIII Div.1 @ design temp - tray support member Not stated : yield strength or 0.2% proof strength at 20deg 33% of tensile stress at design temp. 67% yield stress at ambient temp.

1/900 of ID

D-103E

-bottom tray and trays directly above/below flash feed : 490 kg/m2(=490mmH2O) (upward and downward) - active area in other trays : the greatest in the followings * 100 kg/m2(=100mmH2O) * process liq head = twice outlet weir * process liq. on tray in 100mm (upward and downward) - under DC : 75% of DC height

120kg (downward)

column ID up to 3000mm : 3mm max. 3000mm and over : 1/800 ID


LGI Supprt Ring Width As min., width is specified tower ID 900 to 1400mm : CA of 0 to 6mm -- 50mm CA of 10mm -- 65mm 1401 to 2600mm : CA of 0mm -- 60mm CA of 3 to 6mm -- 65mm CA of 10mm -- 75mm 2601 to 4100mm : CA of 0 to 6mm -- 75mm CA of 10mm -- 90mm 4101 to 5025mm : all CA -- 90mm tower ID under 915mm : 38mm 915 to 1830mm : 50mm 1855 to 3050mm : 65mm over 3050mm : 75mm Clearance between Tray Periphery and Tower Shell tower ID 900 to 1400mm : CA of 0 to 6mm -- 20mm CA of 10mm -- 22mm 1401 to 2600mm : CA of 0 to 6mm -- 25mm CA of 10mm -- 29mm 2601 to 4100mm : CA of 0 to 6mm -- 32mm CA of 10mm -- 35mm 4101 to 5025mm : CA of 0 to 6mm -- 38mm CA of 10mm -- 41mm under tower ID 1065mm : 25mm 1065 to 2130mm : 38mm 2160mm to 3050mm : 50mm 3070mm to 3960mm : 65mm over 3960mm : 75mm not specified --> 30mm --> 43mm --> 35mm --> 46mm --> 43mm --> 55mm --> 52mm --> 49mm under tower ID 1065mm : 13mm 25mm 1065 to 2130mm : 12mm 27mm 2160mm to 3050mm : 15mm 3070mm to 3960mm : 10mm over 3960mm : 0mm not specified Overlapped

Mobil

UOP

tower ID up to 900mm : 40mm 900 to 2100mm : 50mm 2100 to 3900mm : 65mm 3900 to 6000mm : 75mm 6000 to 7500mm : 90mm 7500 and over : individual design Shell For tray tower ID under 800mm : 40mm 800 to 2500mm : 50mm 2500 to 3500mm : 60mm 3500 to 5000mm : 75mm 5000 to 7000mm : 85mm 7500 and over : individual design For chimney deck 800 to 6000mm : 85mm 6000 and over : 100mm Fluor Daniel tower ID under 915mm : 38mm 915 to 1830mm : 50mm 1830 to 3050mm : 65mm over 3050mm : 75mm D-103E not specified

--> 15mm <---> 20mm <---> 25mm <---> 40mm <---> 45mm <-individual design --> 45mm <---> 42mm <-under tower ID 1065mm : 25mm 1065 to 2130mm : 38mm 2130mm to 3050mm : 50mm 3050mm to 3960mm : 65mm over 3960mm : 75mm not specified

25mm 30mm 35mm 35mm 40mm individual design 40mm 58mm under tower ID 1065mm : 13mm 25mm 1065 to 2130mm : 12mm 27mm 2130mm to 3050mm : 15mm 3050mm to 3960mm : 10mm over 3960mm : 0mm min. 19mm

D-103E

less than 900mm : 40mm 900 to 1400mm : 50mm 1401 to 2600mm : 65mm 2601 to 4100mm : 75mm 4101 to 7500mm : 90mm 7501 and over : Vendor recommendation

--> 20mm <---> 20mm <---> 25mm <---> 35mm <---> 40mm <---> greater than 40mm <--

20mm 30mm 35mm 40mm 50mm 50mm